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Eddyfi Technologies VERSATRAX I100 Getting Started

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Getting Started with
VERSATRAX™ I100
VERSATRAX™ P205

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Summary of Contents for Eddyfi Technologies VERSATRAX I100

  • Page 1 Getting Started with VERSATRAX™ I100 VERSATRAX™ P205...
  • Page 2 VersaTrax™ I100 VersaTrax™ P205 Table of Contents About This Manual........................... 5 System Description ..........................5 Precautions ............................6 Certification ............................6 Safety ..............................6 Intended Use ............................9 System Setup ............................9 Personnel Requirements ........................9 Working and Storage Environment....................10 System Power ..........................
  • Page 3 VersaTrax™ I100 VersaTrax™ P205 Magnet Kit ..........................25 VT-P205 Extended Chassis ......................28 Track Angle Adjustment ......................28 Spectrum™ 90 and 801 Light Installation................... 29 Spectrum™ 45 Mount........................ 30 Track Mounting – Extended Chassis..................31 Extended Traction Weight Kit ....................32 Extended Magnet Kit .........................
  • Page 4 VersaTrax™ I100 VersaTrax™ P205 Camera Maintenance ........................48 Tether Re-termination ........................48 Parts and Repairs ..........................49 Ordering Parts/Customer Service...................... 49 Warranty Repairs ..........................50 Factory Returns to Canada ....................... 50 Product/System Drawing Package Availability ................... 50 Limited Warranty Policy ......................... 50 Document: UMDT013103.docm Revision: A20 Created by: KJB...
  • Page 5 Furthermore, schematics or pictorials and detailed functionality may differ slightly from what is described in this manual. Eddyfi Technologies reserves the right to change and/or amend these specifications at any time without notice. Information in this manual does not necessarily replace specific regulations, codes, standards, or requirements of others such as government or site regulations.
  • Page 6 WARNING: Hazardous Voltage 36-70 VDC. If the equipment is powered from a source other than an Eddyfi Technologies provided controller, the power supplied to the product must have reinforced isolation from the mains with no reference to earth ground.
  • Page 7 VersaTrax™ I100 VersaTrax™ P205 drives, cell phones, watches and credit cards may be disrupted or damaged by the magnetic field. Note: Rare earth materials are mechanically weak, and magnetically very strong. They must therefore be handled very carefully to avoid damage. Note: To reduce risk of injury and damage to equipment, always store the VersaTrax™...
  • Page 8 VersaTrax™ I100 VersaTrax™ P205 • Disconnect the power source before servicing the product; otherwise, damage may result. • Although designed for durability, the vehicle and its components or attached devices may suffer structural damage if dropped or impacted. • All personnel operating or maintaining this equipment must be trained and competent. •...
  • Page 9 VersaTrax™ I100 VersaTrax™ P205 Intended Use VT-I100 and VT-P205 are industrial inspection vehicles intended for navigating pipelines and ground/floor surfaces with a mild slope. The vehicles primarily provide close-up or zoom video of the inspection target, which could be a weld, paint covering, surface corrosion, etc. All VT-I100 and VT-P205 hardware can be used dry, underwater up to 60 m (200 ft) deep, or in dirty, muddy conditions.
  • Page 10 VersaTrax™ I100 VersaTrax™ P205 a risk of getting stuck. The operator may also assist in general site setup (cones, warning signs, etc.), vehicle maintenance and configuration. • Deployment / Tether Handler / Field Maintenance: This person has several tasks including: Configuring the vehicle for the current pipe Lowering the vehicle in and out of the manhole Watching the tether as the vehicle enters and exits the pipe...
  • Page 11 VersaTrax™ I100 VersaTrax™ P205 System Power The VT-I100 and VT-P205 are operated through an ICON™ Portable Controller, or a Rackmount Interface Box. These controllers provide power to the tether and vehicle. Refer to the ICON™ Portable Controller or Interface Box manuals for further details and power requirements.
  • Page 12 VersaTrax™ I100 VersaTrax™ P205 Vehicle Tether Connection It is important that the tether be properly connected to the vehicle; otherwise, system damage or loss of the vehicle may result. The tether attachment procedure is the same for VT-I100 and VersaTrax™ 205. Confirm the connector pins on the vehicle and tether are clean and lightly lubricated with silicone grease (Molykote 111 or equivalent).
  • Page 13 VersaTrax™ I100 VersaTrax™ P205 Portable Reel Setup If your system includes a portable reel, follow these steps to operate: 1. Remove the shipping cap from the front of the case and insert the crank handle. 2. Connect the deck cable from the reel to the controller. 3.
  • Page 14 VersaTrax™ I100 VersaTrax™ P205 Mini-Reel Setup If your system includes a Mini-Reel, follow these steps to operate: 1. Remove the Mini-Reel from the shipping case. 2. Connect the deck cable from the reel to the Video Interface and Power Supply. 3.
  • Page 15 VersaTrax™ I100 VersaTrax™ P205 Tether Handling The tether is one of the most important parts of the system. It feeds power and control signals to the system and returns data to the controller. If the tether is damaged from improper use, poor handling or an accident, the system may become inoperable.
  • Page 16 VersaTrax™ I100 VersaTrax™ P205 SubConn Connectors: Lubrication and Cleaning • Periodically apply Molykote 111 silicone grease or equivalent before mating connectors • For dry mate connections, a layer of grease corresponding to 1/10 the socket depth should be applied to the female connector. •...
  • Page 17 VersaTrax™ I100 VersaTrax™ P205 Vehicle Configuration VT-P205 Short Chassis Track Angle Adjustment The VT-P205 track angle may be continually adjusted from flat to 200 mm (8 in) ID pipe. To change the track angle, loosen the four M6 socket cap screws located in the end plate slots, move the track to its new angle, and retighten the screw.
  • Page 18 VersaTrax™ I100 VersaTrax™ P205 Camera Height Adjustment Camera height is adjusted by loosening the four M5 SHCS in the camera slider, moving the camera to the required height and retightening the screws. In 305 mm (12 in) pipe, the upper adjustment screws are removed, and lower screws are placed at the top of the slot as illustrated below.
  • Page 19 VersaTrax™ I100 VersaTrax™ P205 Camera Height Extensions An optional height extension kit may be added to the VT-P205 chassis to raise the camera by up to 150mm (6 in). Five brackets are included with the kit. Used in combination with the standard height adjustment, the kit allows for continuous adjustment to center the camera in pipe sizes from 300 –...
  • Page 20 VersaTrax™ I100 VersaTrax™ P205 Camera & Light Installation Spectrum™ 45 The front Spectrum™ 45 (SP45) camera is mounted to the vehicle using three M3 x 12 mm FHMS. There is a mark at the back of the camera which indicates the top for correct orientation. Additional lighting is provided by two 801 Lights, installed using two M3 x 8 mm SHCS.
  • Page 21 VersaTrax™ I100 VersaTrax™ P205 Document: UMDT013103.docm Revision: A20 Created by: KJB Date: 16 Oct 2023 3070984-A22 Source Location: C:\ePDM\ISLEng\products\dt-versatrax100mkii\manuals\UMDT013103.docm Page 21 of 50...
  • Page 22 VersaTrax™ I100 VersaTrax™ P205 The vehicle chassis does not need to be disassembled to install the SP-90. Installation only requires a 5mm ball-end hex wrench, as shown. Document: UMDT013103.docm Revision: A20 Created by: KJB Date: 16 Oct 2023 3070984-A22 Source Location: C:\ePDM\ISLEng\products\dt-versatrax100mkii\manuals\UMDT013103.docm Page 22 of 50...
  • Page 23 VersaTrax™ I100 VersaTrax™ P205 Track Mounting – Short Chassis The tracks are removed or installed onto the vehicle using four M5 x 8 mm SHCS. The track whip connector must be fully mated (finger tight only), and the whip secured on place on the chassis using the provided P-clips.
  • Page 24 VersaTrax™ I100 VersaTrax™ P205 Traction Weight Kit An optional weight kit may be added to the parallel vehicle to increase traction. The weight kit adds 3.9 kg (8.7 lb) to the VT-P205 vehicle. Standard weights are powder painted steel but can be requested in brass or stainless steel.
  • Page 25 VersaTrax™ I100 VersaTrax™ P205 Magnet Kit A magnetic attachment can be added to the VT-P205 for better traction in steel pipes and on steel surfaces. The magnet kit is not intended for vertical or inverted operation. The following subsections give detail on installation and adjustment of the magnet kit.
  • Page 26 VersaTrax™ I100 VersaTrax™ P205 Magnet Kit Installation To install the magnet kit, start with the vehicle in the flat configuration with the front camera whip disconnected, then, remove the harness by unscrewing the two M6 SHCS using a 5mm Allen key. Next, remove the four M5 FHMS that hold on the center bar by using a No.
  • Page 27 VersaTrax™ I100 VersaTrax™ P205 Magnet Adjustment The magnet tray is held by four M6 screws. Two screws are pulling up, and two screws are pushing down in an “X” arrangement. The screws that are pushing down (lock screws) are threaded through the chassis backplane.
  • Page 28 VersaTrax™ I100 VersaTrax™ P205 VT-P205 Extended Chassis The extended VT-P205 uses extended Tracks to accommodate the Spectrum™ 90 camera with best stability. Weight and magnet kits are available for the chassis as described below. In addition to the Spectrum™ 90, the extended chassis will accommodate the Spectrum™ 45 camera using the same mounting hardware as the short chassis.
  • Page 29 VersaTrax™ I100 VersaTrax™ P205 Spectrum™ 90 and 801 Light Installation The front SP90 camera is mounted to the vehicle using M6 x 16 mm SHCS. The camera is oriented with the Schrader valve on the back of the camera facing up. Additional lighting is provided by the two 801 Lights, installed into the front mounting frame using a set screw.
  • Page 30 VersaTrax™ I100 VersaTrax™ P205 Spectrum™ 45 Mount The mounting hardware and method for the Spectrum™ 45 onto the extended chassis is identical to that used for the short chassis. The camera height adjustments and 801 light mounting are the same. The Spectrum™...
  • Page 31 VersaTrax™ I100 VersaTrax™ P205 Track Mounting – Extended Chassis The tracks are removed or installed onto the vehicle using four M5 x 8 mm SHCS (4061925). The track whip connector must be fully mated (finger tight only), and the whip secured on place on the chassis using the provided P-clips.
  • Page 32 VersaTrax™ I100 VersaTrax™ P205 Extended Traction Weight Kit An optional weight kit may be added to the extended VT-P205 vehicle to increase traction. The weight kit adds 4.2 kg (9.2 lb) of downforce to the vehicle. Standard weights are painted steel but can also be requested in brass or stainless steel.
  • Page 33 VersaTrax™ I100 VersaTrax™ P205 Extended Magnet Kit A Three-Cup magnetic attachment can be added to the extended VT-P205 chassis for better traction in steel pipes and on steel surfaces. An additional downforce of 27 kg (60 lb) can generally be achieved. Warning: The magnet kit is not intended for vertical or inverted operation.
  • Page 34 VersaTrax™ I100 VersaTrax™ P205 VT-I100 Track Installation The VT-I100 vehicle uses two sets of side plates and two sets of “X” hinges to connect the tracks. To begin assembly of the inline configuration, gather the wiring harness, side plates, tracks, hinges, and screws.
  • Page 35 VersaTrax™ I100 VersaTrax™ P205 100 mm (4 in) Configuration 1. The 100 mm (4 in) vehicle configuration uses the spring-loaded traction units (illustrated above) without spacers. 2. Install the 100 mm (4 in) skids around the camera (illustrated below). Use Loctite 243 (blue) with all fasteners.
  • Page 36 VersaTrax™ I100 VersaTrax™ P205 125 mm (5 in) Configuration 1. The 125 mm (5 in) vehicle configuration uses the spring-loaded traction units (illustrated above) with one spacer. 2. Install the 125 mm (5 in) skids around the camera (illustrated below). Use Loctite 243 (blue) with all fasteners.
  • Page 37 VersaTrax™ I100 VersaTrax™ P205 150 mm (6 in) Configuration 1. The 150 mm (6 in) vehicle configuration uses the spring-loaded traction units (illustrated above) with two spacers. 2. Install the 150 mm (6 in) skids around the camera (illustrated below). Use Loctite 243 (blue) with all fasteners.
  • Page 38 VersaTrax™ I100 VersaTrax™ P205 Rear Camera An optional rear camera may be installed on the VT-I100. No camera: Install the blank plate as shown below. The wired camera connector will be stowed in the counter-bored hole under the lid. IMPORTANT: When reinstalling the camera or blanking plate, always inspect the O-ring and replace if damaged.
  • Page 39 VersaTrax™ I100 VersaTrax™ P205 Front Sapphire™ Camera The VT-I100 can be configured with a Sapphire as its front camera. This requires a non-standard harness. Document: UMDT013103.docm Revision: A20 Created by: KJB Date: 16 Oct 2023 3070984-A22 Source Location: C:\ePDM\ISLEng\products\dt-versatrax100mkii\manuals\UMDT013103.docm Page 39 of 50...
  • Page 40 VersaTrax™ I100 VersaTrax™ P205 Operation Pre-Operations Check Before each deployment of the VT-I100 or VT-P205 systems, ensure everything is completed on the following checklist. ❑ Check that the work area has been safely set up. ❑ Fall arrest is in place for vertical or inverted use. ❑...
  • Page 41 VersaTrax™ I100 VersaTrax™ P205 Post-Operations Check A Post-Ops inspection should be carried out after every deployment using the following checklist: ❑ Inspect the tether for damage as it is reeled in. ❑ Visually inspect vehicle for entrained debris or mechanical damage. ❑...
  • Page 42 VersaTrax™ I100 VersaTrax™ P205 ICON™ Software Vehicle control, video recording and export are accomplished using ICON graphical interface controller software. The manual for ICON is integrated into the software or available in PDF format on the control computer’s desktop. • ICON Manual –...
  • Page 43 VersaTrax™ I100 VersaTrax™ P205 Video Problems • No video (black or blue background) Interface box is not turned on. Video cables are not hooked up between interface box and computer. Camera connector on vehicle is loose (turn power off first before plugging in camera). Check that the camera harness whip is plugged into the correct socket on the telemetry can.
  • Page 44 VersaTrax™ I100 VersaTrax™ P205 Check all the system connectors. Try restarting ICON™ Listen for the track motors. If the motors run but the track doesn’t turn, there is a problem with the gearing or shaft pins. Try changing tracks. (ICON will require a restart.) •...
  • Page 45 Do not mix anode types (zinc and aluminum) on the assembly, between vehicles or between structures. There must be only one anode type throughout. Magnesium anodes must never be used with Eddyfi Technologies equipment.
  • Page 46 VersaTrax™ I100 VersaTrax™ P205 Rinsing and Cleaning After every mission check to see if the vehicle needs cleaning. 1. If the system has been used in salt water, thoroughly rinse the vehicle with fresh water prior to being stored away. Accelerated corrosion will result if the inspection system is not rinsed properly.
  • Page 47 VersaTrax™ I100 VersaTrax™ P205 Fuse Replacement The controller and power supply contain panel mount fuses for both AC and DC voltages. These fuses are for the safety of the operator(s) as well as to protect the equipment from damage. If a fuse blows, stop and look for possible causes.
  • Page 48 VersaTrax™ I100 VersaTrax™ P205 Track Maintenance Refer to the Track manual for maintenance and servicing instructions. Camera Maintenance Refer to the Spectrum™ 45 or Spectrum™ 90 manual for camera maintenance and servicing instructions. Tether Re-termination Contact us if tether re-termination is required. Tether re-termination kits are also available. Detailed instructions and wiring diagrams will be included with the kit.
  • Page 49 2569 Kenworth Road, Suite C Nanaimo, BC, V9T 3M4 CANADA TF 1.877.468.5886 T +1.250.729.8080 info@eddyfi.com www.eddyfitechnologies.com Eddyfi Technologies – US (American Authorized Distributor and Service Centre) 812 W 13th Street Deer Park, TX, 77536 T +1.281.542.3292 info@eddyfi.com www.eddyfitechnologies.com Document: UMDT013103.docm...
  • Page 50 Warranty claims must return to the factory for evaluation. To return an item for evaluation or repair, first contact Eddyfi Technologies at our toll-free number or e- mail address. Eddyfi Technologies will supply a Return Merchandise Authorization (RMA) number with detailed shipping and customs instructions.
  • Page 51 The information in this document is accurate as of its publication. Actual products may di er from those presented herein. © 2024 Eddy Canada, Inc. Ectane, and their associated logos are trademarks or registered trademarks of Eddy Canada, Inc. in the United States and/or other countries. Eddy Technologies reserves the right to change product o erings and speci cations without notice.

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