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Summary of Contents for Eddyfi Technologies INUKTUN MAGGHD
- Page 1 2569 Kenworth Road, Suite C Nanaimo, BC, V9T 3M4 CANADA +1.250.729.8080 info@eddyfitechnologies.com www.eddyfitechnologies.com INUKTUN MAGGHD™...
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Page 2: Table Of Contents
MaggHD™ Table of Contents About This Manual ............................5 Description ..............................5 Specifications ............................5 Precautions ............................... 6 Certification and Directives ........................6 Safety ................................ 6 Intended Use............................. 9 Laser Lines ............................. 10 MaggHD™ Vehicle ..........................11 Dimensions ............................11 System Power ............................ - Page 3 MaggHD™ Configuration Add-Ons .................. Error! Bookmark not defined. MaggHD™ + Actuator for UT sensor ............Error! Bookmark not defined. Probe Assembly ..................Error! Bookmark not defined. UT Probe Connection ................Error! Bookmark not defined. Couplant Pump Box Connection ............Error! Bookmark not defined. Using the UT Probe ..................
- Page 4 MaggHD™ Product/System Drawing Package Availability ..................28 Limited Warranty Policy ..........................28 Document: UMAU015088.docm Revision: A08 Created by: KJB Date: 26 Sep 2019 3080885-A08 Source Location: C:\ePDM\ISLEng\products\au-micromag\manuals\UMAU015088.docm Page 4 of 29...
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Page 5: About This Manual
This manual copyright © 2019 by Inuktun Services Ltd. All rights reserved. Description The Inuktun MaggHD™ is a magnetic tracked crawler capable of driving vertically or inverted along ferrous surfaces. Additionally, the magnet modules allow the vehicle to pull longer lengths of tether than could normally be achieved without magnets, when travelling horizontally in steel pipes or on steel decks. -
Page 6: Precautions
MaggHD™ Precautions IMPORTANT: When configuring a 70V system, check to see if the tracks are compatible. Older versions of 4000 series Microtracs™ are not 70V compatible. Look for the Wide Input Voltage symbol \V/ located on the side plate of the track indicating 70V compatibility. Certification and Directives This system is built in accordance with the Low Voltage Directive 2006/95/EC and Directive 2014/35/EU, Machinery Directive 2006/42/EC, and Electromagnetic Compatibility Directive 2004/108/EC and Directive... - Page 7 MaggHD™ WARNING: Medical Hazard – Operators with magnetically sensitive medical implants should be aware of and follow appropriate practices. WARNING: Electronic Device Interference – Magnetically sensitive devices, including computer hard drives, cell phones, watches and credit cards may be disrupted or damaged by the magnetic field.
- Page 8 MaggHD™ • CAUTION: Class II Laser: Do not intentionally stare into the beam. Typically, Class II relies on the blink reflex to limit exposure to no more than ¼-second. Intentionally staring into the beam can cause eye injury. • When performing maintenance or functional checks of the lasers and camera lights, take precautions to protect nearby personnel from unintended exposure which could be temporarily blinding.
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Page 9: Intended Use
MaggHD™ WARNING: Falling Object - A lifeline or fall arrest system should be used at all times when the vehicle is navigating on a vertical or inverted horizontal position. When the vehicle is climbing, never stand below the vehicle operations area. Intended Use The MaggHD™... -
Page 10: Laser Lines
MaggHD™ Laser Lines The MaggHD™ may be optionally equipped with vertical laser lines (Class 2 lasers at 635 nm, 1.5 mW). Laser line separation is 70 mm (2.75 in). CAUTION: Class II Laser: Do not intentionally stare into the beam. Typically, Class II relies on the blink reflex to limit exposure to no more than ¼-second. -
Page 11: Magghd™ Vehicle
MaggHD™ MaggHD™ Vehicle FIGURE 2: VEHICLE Dimensions FIGURE 3: VEHICLE DIMENSIONS Document: UMAU015088.docm Revision: A08 Created by: KJB Date: 26 Sep 2019 3080885-A08 Source Location: C:\ePDM\ISLEng\products\au-micromag\manuals\UMAU015088.docm Page 11 of 29... -
Page 12: System Power
MaggHD™ System Power Power Requirements The MaggHD™ is operated through an ICON™ Portable Controller, or a Rackmount Interface Box. These controllers provide power to the tether and vehicle. Refer to the Controller User Manual for further details and power requirements. Generators / Inverters If powering the system from a generator or inverter, refer to that unit’s operating manual for recommendations on continuous and peak load ratings. -
Page 13: Vehicle And Tether Connection
MaggHD™ Configuring the vehicle for the current inspection Placing and retrieving the vehicle to and from the inspection area Watching the tether as the vehicle enters and exits the inspection Operating the reel and winding the tether during recovery Establish a good channel of communication between the operator and deployment personnel. Good communication can avoid accidents, damage to the equipment, and promotes efficiency and productivity. -
Page 14: Controller Connection
MaggHD™ FIGURE 4: MINI-REEL Controller Connection Refer to controller user manual for setup instruction and operation details. Document: UMAU015088.docm Revision: A08 Created by: KJB Date: 26 Sep 2019 3080885-A08 Source Location: C:\ePDM\ISLEng\products\au-micromag\manuals\UMAU015088.docm Page 14 of 29... -
Page 15: Configuration
MaggHD™ Configuration Camera Mounting The MaggHD™ camera can be mounted in a standard configuration or can be removed from the vehicle and mounted on an accessory pole. The camera can also be mounted in an alternate orientation option. Standard Mounting To install the camera onto the vehicle, do the following (removal is the reverse of installation): 1. -
Page 16: Pole Mounting
MaggHD™ Pole Mounting Mounting the camera onto the optional inspection pole is nearly identical to the standard installation (see below). FIGURE 6: POLE MOUNTING Document: UMAU015088.docm Revision: A08 Created by: KJB Date: 26 Sep 2019 3080885-A08 Source Location: C:\ePDM\ISLEng\products\au-micromag\manuals\UMAU015088.docm Page 16 of 29... -
Page 17: Alternate Mounting
MaggHD™ Alternate Mounting Mounting the camera onto the optional mount is as follows (removal is the reverse of installation): 1. Remove one magnet cup M5x30 SHCS from each side of the vehicle as shown below. 2. Install the optional mount with 2x M5x30 SHCS and 4x M4x12 SHCS as shown. 3. -
Page 18: Magnet Spacing
MaggHD™ Some considerations when determining magnet spacing: • Thickness of stainless, plastic, or concrete cladding over the carbon steel surface • Uneven surfaces such as large welds • Thickness of magnetically attractive surface (0.20in minimum is ideal) • Curvature of inspection surface Magnet Spacing The MaggHD™... -
Page 19: Fall Arrest
MaggHD™ Fall Arrest IMPORTANT: A lifeline or fall arrest system should always be used when vehicle detachment from the working surface threatens injury to personnel or damage to equipment. A fall arrest system can be attached to the vehicle on either or both chassis handles. Additionally, one of the handles may be relocated using the two mounting holes located behind the camera. -
Page 20: Operation
MaggHD™ Operation Tether Handling The tether is one of the most important parts of the system. It feeds power and control signals to the system and returns data to the controller. If the tether is damaged from improper use, poor handling or an accident, the system may become inoperable. -
Page 21: Subconn Connector: Lubrication And Cleaning
MaggHD™ Note: Never use WD-40 or similar solvent-based fluids on connectors or crawlers. These will cause the rubber parts of the connector or crawler to soften and swell rendering them inoperable. SubConn Connector: Lubrication and Cleaning • Periodically apply Molykote 111 silicone grease or equivalent before mating connectors •... -
Page 22: Post-Operations Check
MaggHD™ Check that nothing will block movement of the level wind shuttle. Check that the tether has no loose, dangling coils. Dangling coils can propagate as the drum rotates and have the potential to jump the drum. Take care of these before deploying the tether. ❑... -
Page 23: Icon™ & Icon Rpt
MaggHD™ ICON™ & ICON RPT™ Vehicle control and video recording are accomplished using ICON™ graphical interface controller software. Video playback and reporting are conducted through ICON RPT™. Manuals for these two software packages are included separately. Controls for recording and snapshot functions are kept on- screen with the camera controls. -
Page 24: Maintenance
MaggHD™ Maintenance Fuse Replacement The controller or rackmount contains panel mount fuses for both AC and DC voltages. These fuses are for the safety of the operator(s) as well as to protect the equipment from damage. If a fuse blows, stop and look for possible causes. -
Page 25: Troubleshooting
MaggHD™ Troubleshooting Camera Control Problems 1. Not all the auxiliary lights are on. • The ICON™ software allows the lights to be controlled independently. Ensure all lights are enabled. Refer to the ICON interface manual. • Inspect for blown LEDs. 2. -
Page 26: Tether Reel Issues
MaggHD™ 1. Vehicle won’t steer or vehicle runs backward. • Tracks set to the wrong positions • Track reverse setting incorrect in control software • Node ID conflict between one or more devices on the vehicle • Magnets may be positioned too close to the steel surface 2. -
Page 27: Parts And Repairs
2569 Kenworth Road, Suite C Nanaimo, BC, V9T 3M4 CANADA TF 1.877.468.5886 T +1.250.729.8080 info@eddyfi.com www.eddyfitechnologies.com Eddyfi Technologies – US (American Authorized Distributor and Service Centre) 812 W 13th Street Deer Park, TX, 77536 T +1.281.542.3292 info@eddyfi.com www.eddyfitechnologies.com Warranty Repairs Document: UMAU015088.docm... -
Page 28: Factory Returns To Canada
Warranty claims must return to the factory for evaluation. To return an item for evaluation or repair, first contact Eddyfi Technologies at our toll-free number or e- mail address. Eddyfi Technologies will supply a Return Merchandise Authorization (RMA) number with detailed shipping and customs instructions. - Page 29 The foregoing constitutes the sole and exclusive remedy of the purchaser and the exclusive liability of Eddyfi Technologies and is in lieu of any and all other warranties, express, implied or statutory as to merchantability, fitness for purpose sold, description, quality productiveness, or any other matter. Under no circumstances shall Eddyfi Technologies be liable for special, incidental or consequential damages, or for delay in performance of this warranty.
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