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Tecnospiro 3arm M5E-HYBRID Instruction Manual

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INSTRUCTION MANUAL
M5E-HYBRID MANIPULATOR

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Summary of Contents for Tecnospiro 3arm M5E-HYBRID

  • Page 1 INSTRUCTION MANUAL M5E-HYBRID MANIPULATOR...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ........................4 ABOUT THIS MANUAL ......................5 CONSIDERATIONS ............................5 DOCUMENT VERSION ..........................6 SAFETY INFORMATION ......................6 SCOPE OF APPLICATION ........................... 6 ALERTS AND GENERAL CONSIDERATIONS ..................6 EXCLUSIONS ..............................8 SYSTEM INTEGRATOR ..........................8 SYMBOLOGY AND ICONS .........................
  • Page 3 BI-MANUAL SYSTEM ..........................46 LOCKING THE ARM'S SWIVEL MOTION ..................... 47 SAFETY VALVE IN THE ACTUATOR TO ENSURE THE PART IS CLAMPED CORRECTLY ..48 SAFETY SENSOR ............................49 LOW PRESSURE ACTIVATION IN CASE OF LOSS OF CORRECT ACTUATOR CLAMPING SIGNAL ..................................

  • Page 4: Introduction

    Congratulations to you on your choice and congratulations to the dedicated people at Tecnospiro Machine Tool for their continuous efforts on improving ergonomics at work. We hope these simple instructions will be helpful for you for starting and operating the manipulator.

  • Page 5: About This Manual

    ✓ If the manual is lost or damaged, Tecnospiro Machine Tool, S.L.U. (the contact TECNOSPIRO MACHINE TOOL, Company) informs that all content in this S.L.U. to provide a new one. document including, for example, the text, images, graphic designs, brands, trading ✓ Reproducing...

  • Page 6: Document Version

    ✓ Without the proper authorisation of DOCUMENT VERSION TECNOSPIRO MACHINE TOOL, S.L.U., Document Date - version no modification of equipment should Instruction manual be made. 18/10/2023 M5E-HYBRID Manipulator ✓ The equipment must only 3 SAFETY INFORMATION operated for its intended use, any other use is strictly prohibited.
  • Page 7 ✓ It is recommended that the operator equipment has been cut off at the end of the working day. have basic knowledge of: Safety procedures, precautions, safe work ✓ The operator may only use the habits and cargo handling. manipulator for safe movements, accompanying the movement of the ✓...

  • Page 8: Exclusions

    ✓ Use by people with some type of contact the authorised technical service. disability or by animals. SYSTEM INTEGRATOR EXCLUSIONS The system's integrator or end user is The following is beyond the scope of use of responsible for integrating the machine in this manipulator: the installation, respecting all the relevant safety measures.

  • Page 9: Symbology And Icons

    SYMBOLOGY AND ICONS TRAINING LEVEL OF THE STAFF INVOLVED Throughout this manual and in the structure of the machine, different symbols and All people working with the equipment pictograms can be observed, the meaning of must have read and understood the safety which is summarised below.

  • Page 10: Residual Risks

    RESIDUAL RISKS The residual risks of the equipment would ✓ Entrapment, slamming and crushing of hands due to movements of the tools, both opening/closing rotating/turning operations. ✓ Slamming and crushing of hands or feet due to the falling of the part released from the tools.

  • Page 11: General Description And Technical Information

    4 GENERAL DESCRIPTION AND TECHNICAL INFORMATION The manual control load handling device consists of a pendular parallelogram. Balanced with a gas spring and a pneumatic cylinder, plus a radial arm. The assembly of both secures the clamping head and keeps it in a perpendicular position to the work area. It is equipped with different systems such as a knob and a safety handle, which also helps to steer the equipment.

  • Page 12: Main Parts

    MAIN PARTS 1.- Base 16.- Power switch 2.- Radial arm 17.- Residual pressure release 3.- Connection 18.- Reset button 4.- Tilting arm 19.- Screen 5.- Head 20.- Activate actuator and high pressure 6.- Grip - Handlebar 21.- Deactivate actuator and low pressure 7.- Safety valve 22.- Raise pressure 8.- Power regulator...

  • Page 13: Settings

    SETTINGS 4.2.1 SETTINGS TABLE Radial arm + Arm Tabletop Lift Ceiling-mounted Without lift Customised With lift Arm lock No lock Head Pneumatic lock Horizontal Head Customised lock Revolving head 90º CC5X Revolving head custom Xº Vertical head Electro-pneumatic system Manual Rotating Head with lock Code Effect Rotation...

  • Page 14: General Dimensions

    GENERAL DIMENSIONS 4.3.1 Extended position (Tabletop version) INSTRUCTION MANUAL M5E-HYBRID MANIPULATOR...
  • Page 15 4.3.2 Extended position (Ceiling-mounted version) INSTRUCTION MANUAL M5E-HYBRID MANIPULATOR...
  • Page 16 4.3.3 Retracted position Parking INSTRUCTION MANUAL M5E-HYBRID MANIPULATOR...

  • Page 17: Movements

    MOVEMENTS 4.4.1 Arm and radial arm movements Base Rotation movement - radial arm: 360º (Z Axis) Radial arm joint rotation movement: 180º (Z axis) Joint arm rotation movement: 180º (Z axis) Head rotation movement: 180º (Z axis). Head rotation movement : 360º...

  • Page 18: Considerations Of Use

    CONSIDERATIONS OF USE The equipment should only be operated for its intended use. Any other use is forbidden [See GENERAL WARNINGS AND CONSIDERATIONS page 6]. The manipulator must only be used with the type of loads that have been considered in its design, without exceeding the working load limit (WLL) indicated in the technical specifications and in the identification plate of the equipment.

  • Page 19: General Technical Specifications

    TECHNICAL SPECIFICATIONS 4.7.1 General technical specifications GENERAL TECHNICAL SPECIFICATIONS Dimensions and mass (13.6") Height 345 mm (37.9") Length 963 mm (11.2") Width 283 mm (106 lb) Mass 48 kg Movements ZX Plan ± 39º (66.1") XY working radius 1680 mm 360º...

  • Page 20: Maximum Load

    4.7.2 Maximum load The manipulator can support up to 50 kg (110 lb) net load and 70 kg (154 lb) gross load. ✓ Net load, refers to the mass of the load you want to work with. ✓ Gross load, refers to the sum of the net load and the load securing device. MAXIMUM LOAD ✓...

  • Page 21: Identification

    IDENTIFICATION A sticker on the radial arm identifies the manipulator and indicates the following features. CE and UKCA Marking, Manufacturer (name, address and company name), Date of manufacture, Serial number, Model, Working Load Limit (WLL), Voltage, Power, Batteries and Working Pressure.

  • Page 22: Installation

    5 INSTALLATION GENERAL CONSIDERATIONS ABOUT THE INSTALLATION ✓ The work bench or installation location must be a horizontal surface, thus avoiding shifts and deviations. ✓ The steps to follow for the installation will depend on the fastening method and the alternatives available in the selected location.

  • Page 23: Installation Location

    INSTALLATION LOCATION Do not install the equipment in environments such as: ✓ areas with explosion or fire hazards ✓ exterior areas ✓ corrosive areas ✓ areas with extreme temperatures (very high or very low) ✓ areas with high humidity ✓ dusty areas ✓...

  • Page 24: Adjustments

    6 ADJUSTMENTS GENERAL CONSIDERATIONS ABOUT THE SETTINGS The settings indicated in this section assume that the manipulator and the corresponding load- mounting device are duly installed and integrated following the guidelines in this manual and, if appropriate, in the manual of the load-mounting device supplied. OPENING AND CLOSING THE MAIN VALVE The main valve allows or restricts the supply of pressurised air for the manipulator.

  • Page 25: Parking Position Working Position

    PARKING POSITION WORKING POSITION Follow these guidelines to bring the Manipulator to the work station: 1. Unlock the locking device: pull the knob upwards and, without letting go, turn slightly counter-clockwise. 2. Accompany the arm away from its initial position. 3.

  • Page 26: Regulation Of The Resistance To Rotation

    REGULATION OF THE RESISTANCE TO ROTATION. Threaded rods located on the base parallel, parallel joint, joint cross and fork head enable the rotation of the different axes of the manipulator's movement to be adjusted. The studs can be tightened or loosened to regulate this turning resistance (Allen key 4 and 5 mm). The rotation resistance adjustment is especially useful in situations where the operator's base is not completely horizontal and thus avoids slight rotation of the joints due to the unevenness of the floor.

  • Page 27: Pressure Regulation

    PRESSURE REGULATION The objective of this regulation is to maintain the manipulator's swivel arm balanced and therefore ensure the assembly's weightlessness is adapted to the load and working conditions. There are several workload pressures. Supply pressure: Pressure of air entering the equipment. Low pressure (LP) This is the pressure that will reach the cylinder when the manipulator is not carrying a load.
  • Page 28 6.4.2 Unloaded arm balancing (Low pressure - LP) CAUTION ✓ To adjust the unloaded arm, it is necessary to have the approved load securing tools installed (clamp, suction cups, magnet, etc.) and to have the equipment duly integrated. ✓ Do not activate high pressure during this process. 1.
  • Page 29 6.4.3.1 Minimum high pressure regulation (MIN) CAUTION ✓ To adjust the loaded arm, it is necessary to have the approved load securing tools installed (clamp, suction cups, magnet, etc.) and to have the equipment duly integrated. ✓ Refrain from activating high pressure without grip and/or no load. The following process will regulate the pressure that will enter the cylinder when the high pressure is activated.
  • Page 30 6.4.3.2 Maximum high pressure regulation (MAX) CAUTION ✓ To adjust the loaded arm, it is necessary to have the approved load securing tools installed (clamp, suction cups, magnet, etc.) and to have the equipment duly integrated. ✓ Refrain from activating high pressure without grip and/or no load. The following process will regulate the maximum pressure that will enter the cylinder with the high pressure activated.

  • Page 31: Operation

    7 OPERATION The manipulator is designed to handle loads manually. Although load handling is manual, the built-in electronics provide precise control over the pneumatic action that assists in gripping, orienting and supporting the load. INTEGRATION This operator requires a load securing/tooling device to perform a given application. It is the responsibility of the integrator to study, design and validate the load-mounting device depending on the application.

  • Page 32: Ignition Sequence

    IGNITION SEQUENCE Before starting to handle loads and after making the appropriate adjustments [See ADJUSTMENTS page 24]. To start the manipulator: 1. Insert and turn the key (1) towards ( ). 2. Turn on the switch (2). 3. Keep the button (3) pressed until the residual pressure is completely released. 4.

  • Page 33: Single Handlebar

    SINGLE HANDLEBAR OPERATION The following information regarding the operation of the M5E-Hybrid Manipulator is for information purposes only. The equipment must only be used after proper integration and correct installation of the load securing device. Do not activate the high pressure without a load-mounting device duly installed and integrated.
  • Page 34 To activate the low pressure: 1. Bi-manual safety system, press buttons (1) and (2) at the same time. The manipulator will empty the cylinder to low pressure and the screen (3) will turn from green to amber, the actuator will remain activated. 2.

  • Page 35: Additional Information

    IDENT FUNCTION ENABLING MECHANISM/SAFETY SYSTEM PNEUMATIC LOCKING/UNLOCKING MANIPULATOR JOINTS ACTIVATION COUNTERCLOCKWISE ROTATING ACTUATOR ACTIVATION CLOCKWISE ROTATING ACTUATOR ACTIVATION REVOLVING UP ACTUATOR ACTIVATION REVOLVING DOWN ACTUATOR RAISE PNEUMATIC LIFT/COLUMN D100 LOWER PNEUMATIC LIFT/COLUMN D100 *Opional ADDITIONAL INFORMATION Only for equipment with pneumatic locking, rotation modules and/or hoist. To block the manipulator: Press the button (2).

  • Page 36: Double Handlebar

    DOUBLE HANDLEBAR OPERATION The following information regarding the operation of the M5E-Hybrid Manipulator is for information purposes only. The equipment must only be used after proper integration and correct installation of the load securing device. Do not activate the high pressure without a load-mounting device duly installed and integrated.
  • Page 37 To activate the low pressure: 1. Bi-manual safety system, press buttons (1) and (2) at the same time. The manipulator will empty the cylinder to low pressure and the screen (3) will turn from green to amber, the actuator will remain activated. 2.
  • Page 38 IDENT FUNCTION ENABLING MECHANISM/SAFETY SYSTEM PNEUMATIC LOCKING/UNLOCKING MANIPULATOR JOINTS ACTIVATION COUNTERCLOCKWISE ROTATING ACTUATOR ACTIVATION CLOCKWISE ROTATING ACTUATOR ACTIVATION REVOLVING UP ACTUATOR ACTIVATION REVOLVING DOWN ACTUATOR RAISE PNEUMATIC LIFT/COLUMN D100 LOWER PNEUMATIC LIFT/COLUMN D100 PNEUMATIC HANDLEBAR LOCK *Optional ADDITIONAL INFORMATION Only for equipment with pneumatic locking, rotation modules and/or hoist. To block the manipulator: Press the button (2).
  • Page 39 ADDITIONAL INFORMATION Only for equipment with a lift. To hoist the manipulator, press the button (1) and (7) at the same time. To lower the manipulator, press the button (1) and (8) at the same time. ADDITIONAL INFORMATION Only for equipment with a pneumatic lock on the handlebar. To move the handlebar: Press the button (9), it deactivates the pneumatic lock of the handlebar.

  • Page 40: Vertical Handlebar

    VERTICAL HANDLEBAR This handlebar is specially designed for fast and dynamic pick and place applications, using suction cup or magnet-type actuators. In the case of applications with grippers, a bi-control button is added for the user's safety. OPERATION The following information regarding the operation of the M5 Manipulator is informative. The equipment must only be used after correct integration and after correctly installing the load securing device.
  • Page 41 To activate the low pressure: 1. Press the centre button of the handle (1) and, without releasing it, turn it clockwise. The manipulator will empty the cylinder to low pressure and the screen (2) will turn from green to amber, the actuator will remain activated. 2.
  • Page 42 IDENT FUNCTION PNEUMATIC LOCKING/UNLOCKING MANIPULATOR JOINTS ACTIVATION COUNTERCLOCKWISE ROTATING ACTUATOR ACTIVATION CLOCKWISE ROTATING ACTUATOR ACTIVATION REVOLVING UP ACTUATOR ACTIVATION REVOLVING DOWN ACTUATOR RAISE PNEUMATIC LIFT/COLUMN D100 LOWER PNEUMATIC LIFT/COLUMN D100 ADDITIONAL INFORMATION Only for equipment with pneumatic locking, rotation modules and/or hoist. To block the manipulator: Press the button (1).

  • Page 43: Screen

    SCREEN The main screen will show at all times: 1. Battery status, visually and numerically. 2. The status traffic light: Red: No part. Low pressure and actuator disabled. Amber: With properly secured part. Low pressure, actuator activated and part detected. Green: Ready to work.
  • Page 44 7.5.1 Screen messages The M5E manipulator screen also show messages giving information on the status of the machine and the action required to exit that status and return to the normal operating cycle. The following messages may appear: Insufficient supply pressure (less than 4 bar). [See Regulating the supply pressure page 27]...

  • Page 45: Recharging The Batteries

    RECHARGING THE BATTERIES When the battery is depleted (below 5%), the equipment must be recharged. If the equipment is in operation, skip step 1. 1. Insert and turn the key (1) and turn on the switch (2). 2. Connect the charger to the power supply and the jack to the connector (3). You can continue to use the equipment as usual during charging without any problems.

  • Page 46: Safety Devices

    8 SAFETY DEVICES BI-MANUAL SYSTEM In order to reduce the possibility of the user using their hands to access dangerous movements of the manipulator and/or built-in tooling, a bi-manual system is provided to perform the actions that carry the highest risk of trapping, slamming and crushing. This applies to all actions that enable or disable an actuator (opening and closing tools, activation or deactivation of rotation modules, high and low pressure).

  • Page 47: Locking The Arm's Swivel Motion

    LOCKING THE ARM'S SWIVEL MOTION In the event of sudden failure of the pneumatic power supply, a non-return valve will lock the arm preventing its sudden and uncontrolled descent. VERIFICATION ✓ Its correct operation must be checked as detailed below and at the periods indicated in the maintenance programme.

  • Page 48: Safety Valve In The Actuator To Ensure The Part Is Clamped Correctly

    SAFETY VALVE IN THE ACTUATOR TO ENSURE THE PART IS CLAMPED CORRECTLY If the workpiece is incorrectly clamped and an attempt is made to activate the high pressure, this will not be activated, preventing its sudden and uncontrolled ascent. The status will not change (to amber) on the screen until there is a signal that the workpiece is correctly clamped.

  • Page 49: Safety Sensor

    SAFETY SENSOR This equipment requires the signal of 2 security sensors so that the sequence is safe. The type of sensor chosen for part presence confirmation will depend in each case on the final application. A proximity sensor will be used in most applications (inductive, capacitive, limit switches...), and in other cases vacuum, optical, etc.

  • Page 50: Low Pressure Activation In Case Of Loss Of Correct Actuator Clamping Signal

    LOW PRESSURE ACTIVATION IN CASE OF LOSS OF CORRECT ACTUATOR CLAMPING SIGNAL Valid if there is a safety valve for correct clamping. In case of sudden failure of securing the part to be manipulated, low pressure is automatically activated, thus avoiding uncontrolled and sudden rise. VERIFICATION ✓...

  • Page 51: Electro-Pneumatic System

    9 ELECTRO-PNEUMATIC SYSTEM Please refer to the electro-pneumatic diagram corresponding to the chosen configuration in the documentation supplied with your Manipulator. 10 MAINTENANCE MAINTENANCE PROGRAMME DESCRIPTION PERIOD ACTION / PERIOD ELEMENT Look for breaks, scratches or any deterioration of the Periodically transparent resin vessel on the air filter, regulator.

  • Page 52: Compressed Air Maintenance Unit

    COMPRESSED AIR MAINTENANCE UNIT For good functioning of the compressed air unit, an air quality level of class 1.4.1 is recommended, according to the table attached. ISO 8573-1 2010. Periodically check the water level accumulated in the reservoir, and bleed if it has reached the limit.

  • Page 53: Replacing The Cylinder And The Gas Spring

    REPLACING THE CYLINDER AND THE GAS SPRING BEFORE REPLACING THE GAS SPRING ✓ The equipment must be duly installed and integrated. ✓ Disconnect the pneumatic supply from the equipment [See OPENING AND CLOSING THE MAIN VALVEpage 24]. ✓ It is advisable to dedicate two operators to this task. 1.

  • Page 54: Battery Replacement

    BATTERY REPLACEMENT BEFORE REPLACING THE BATTERY ✓ The equipment must be duly installed and integrated. ✓ Tampering with the battery is forbidden. 1- Turn off the switch (1) and/or the key (2). 2- Remove the 6 screws (3) (5mm Allen key) and remove the cover (4), be careful not to pinch tubes and cables in the process.

  • Page 55: Pneumatic Locks

    PNEUMATIC LOCKS If the manipulator's pneumatic locks malfunction, follow these check points. 10.7.1 PNEUMATIC LOCKS: IDENTIFICATION 1- Base radial lock 2- Front joint radial lock 3- Rear joint radial lock 4- Arm tilting lock 5- Head radial lock INSTRUCTION MANUAL M5E-HYBRID MANIPULATOR...
  • Page 56 10.7.2 CHECKING THE AIR SUPPLY Operation valid for any radial locking cylinder. To perform this check: 1. Release the air pressure of the arm. 2. Remove the screws (1) (2mm Allen key) and remove the cap (2). 3. Disconnect the air supply tube from the coupling (3) that supplies the cylinder. 4.
  • Page 57 10.7.3 CHECKING THE ADJUSTMENT OF THE RADIAL CYLINDERS Operation valid for any radial locking cylinder. 1. Release the air pressure of the arm. 2. Remove the screws (1) (2mm Allen key) and remove the cap (2). 3. Disconnect the air supply tube from the coupling (3) that supplies the cylinder. 4.
  • Page 58 10.7.4 CHECKING THE ADJUSTMENT OF THE SWIVEL CYLINDER GENERAL CONSIDERATIONS ABOUT THE SETTINGS DO NOT screw or unscrew the cylinder more than ½ turn to avoid pinching the pneumatic tubes. 1. Remove the cap. 2. Screw the cylinder (1) (6mm Allen key) clockwise until tight. 3.
  • Page 59 10.7.5 REPLACING THE CYLINDER AND/OR RADIAL PADS Operation valid for any locking cylinder (except tilting). If you wish to replace the locking cylinder (9) carry out steps 1- 6 and 10-16. If you have the pad replacement kit (parts 10, 12 and 13) carry out the full process. 1.
  • Page 60 9. Replace the brake assembly (12) and the brake disc (13) and screw them onto the shaft of the base with the screw (11) (7 mm Allen key). 10. Replacing the pushrod (10). 11. Assemble the cylinder (9) and the pushrod (10) with the screws (8) (2 mm Allen key).

  • Page 61: Tightening The Screws

    TIGHTENING THE SCREWS To ensure the equipment functions correctly, it is advisable to check the tightness of all the screws periodically. The recommended period is every 6 months. The recommended torque for the 4 screws of the arm is 75Nm. GENERAL CLEANING It is advisable to carry out a general clean of the arm and accessories every week to keep the whole unit in good condition and prolong its useful life.

  • Page 62: Spare Parts

    11 SPARE PARTS CODE DESCRIPTION PICT. CODE DESCRIPTION PICT. CM145000 BASE BRAKE HANDLE AC004046 POSITIONER CM10290C KNOB W5160900 GROMMETS UNION NH029006 POWER SUPPLY REGULATOR NH128300 SAFETY VALVE ELECTRONIC CONTROLLER BATTERY NH128800 EL110700 M3153100R LIFT BUTTON (UP) M3171800R LIFT BUTTON (DOWN) W51596A0R CYLINDER UNIT M5 W5xxxxA4 SHOCK ABSORBER UNIT M5...
  • Page 63 MV401503 MAGNETIC BASE FIXING CL035006 MAGNETIC BASE E5244900 COMPLETE ARM COVER W51582A0 LOWER ARM COVER W51584A0 CROSS PROTECTION COVER HEAD PROTECTION COVER W52391A0 EL010396 SWITCH EL109400 KEY ISOLATOR EL109500 RESET BUTTON E5245400R NAVIMEC SET SCREEN SET CONTROLINO E5245100R EL110300 EL109900 CONNECTING PLATE EL110800 CHARGER...
  • Page 64 E5245600R SOLENOID VALVE ACTUATOR EL111600 ELECTRIC JUMPER SENSOR M8 E5246000 PARALLEL CABLE KIT E5245800 ARM CABLE KIT INSTRUCTION MANUAL M5E-HYBRID MANIPULATOR...

  • Page 65: Pneumatic Locks (Spare Parts)

    PNEUMATIC LOCKS (SPARE PARTS) UNIT COVER CYLINDER BRAKES CYLINDER RADIAL BASE W5178900 W5179500 W5180600 RADIAL W5179000 W5179800 W5180600 CROSS RADIAL MV405504 MV4064A4 MV405903 HEAD W5179400 MV406604 SWIVEL 12 WARRANTY See attached guarantee document. INSTRUCTION MANUAL M5E-HYBRID MANIPULATOR...

  • Page 66: Guidelines For Packaging, Transport And Dismantling

    13 GUIDELINES FOR PACKAGING, TRANSPORT AND DISMANTLING PACKAGING Follow the instructions below for packing the equipment for location changes or shipments for repair and maintenance. 13.1.1 Preparatory measures The equipment must be placed out of service. Assembling the "transport safety elements" will prevent movement during transport and thus possible damage to the installation.

  • Page 67: Accessories

    14 ACCESSORIES TROLLEY To move the work unit. It has four orientable wheels. DESCRIPTION DIMENSIONS Trolley 700 700 x 700 mm 27 9/16" x 27 9/16" Trolley 900 900 x 900 mm 35 7/16" x 35 7/16" Electric trolley 800 x 800 mm 31 1/2"...
  • Page 68 EXTENSION Extender that enables the arm's working area to be increased. It can also be installed on other accessories, such as column, lift, beam, etc. DESCRIPTION ADDITIONAL WORK AREA Extension 600 600 mm 23 5/8" Extension 1000 1000 mm 39 3/8" FLOOR RAIL Rail to fasten to the floor and on which the different columns and lifts can be fastened.

  • Page 69: Compatibility Table

    COMPATIBILITY TABLE ACCESSORY M5E-HYBRID  CARRIAGE  COLUMN PR  LIFT PR  EXTENSION  FLOOR RAIL  COLUMN D100  ROTATION LIMITER = Compatible  = NOT Compatible INSTRUCTION MANUAL M5E-HYBRID MANIPULATOR...
  • Page 70 NOTES DATE DESCRIPTION INSTRUCTION MANUAL M5E-HYBRID MANIPULATOR...

  • Page 71: Ce Statement Of Compliance

    2011/65/EU - Directive on Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Authorised for documentation: Mr Ramon Jou Parrot of TECNOSPIRO MACHINE TOOL, S.L.U. Sant Joan de Vilatorrada, Wednesday, 18 October 2023 Ramon Jou Parrot, Technical Director...

  • Page 72: Head Attachment

    HEAD ATTACHMENT...
  • Page 73 TABLE OF CONTENTS HEADS ..........................74 HORIZONTAL HEAD (CA5)........................74 REVOLVING HEAD (CC5) ........................75 VERTICAL HEAD (CD5) ..........................77 MANUAL ROTATING HEAD WITH LOCK (CE5) ................78 REVOLVING + MANUAL ROTATING HEAD (CF5) ................79 REVOLVING + ROTATING HEAD (CG5) ....................81 ROTATING HEAD (CH5) ..........................

  • Page 74: Heads

    1 HEADS To complement the manoeuvrability of your equipment, the M5E-HYBRID Manipulator has several heads that allow you to move and rotate the load according to your needs: HORIZONTAL HEAD (CA5) X: 4x90º Z: ±90º (Swivel base) This head allows manual rotation of the crankpin every 90º. To do this: 1.

  • Page 75: Revolving Head (Cc5)

    REVOLVING HEAD (CC5) The CC5 is a rotation head for the M5E-HYBRID Manipulator, which pivots with respect to the horizontal axis, allowing us to limit and customise the rotation angle, as defined by the customer. Y: 90º±10º Z: ±90º (Swivel base) Maximum torque: 170 Nm This head makes it possible to swivel the load .
  • Page 76 CODE DESCRIPTION PICT. W5157600 HORIZONTAL HEAD M5 CA5 W5165500 REVOLVING MODULE - K08 W3104000 REVOLVING BACK COVER NH027956 CONNECTOR KQB2L04-G02 NH027466 FLOW REGULATOR AS1002F-04 HEAD ATTACHMENT...

  • Page 77: Vertical Head (Cd5)

    VERTICAL HEAD (CD5) Z: 340º This head makes it possible to rotate the load manually. To do this: 5. Adjust the rotation speed with the friction handle (1). CODE DESCRIPTION PICT. W5174500 STRIP BW100 M5 CA018746 NYLON TIP STUD M8x40 GN 913.3-M8-40-KU AC004036 HANDLE ELESA CT.476/30 B-M8 8356 HEAD ATTACHMENT...

  • Page 78: Manual Rotating Head With Lock (Ce5)

    MANUAL ROTATING HEAD WITH LOCK (CE5) X: ±180º (4x90º) Z: ±90º (Swivel base) This head allows manual rotation of the crankpin. To do this: 6. Loosen the handle (1) and turn the positioner (2) 180°, the crankpin will be free. 7.

  • Page 79: Revolving + Manual Rotating Head (Cf5)

    REVOLVING + MANUAL ROTATING HEAD (CF5) X: 4x90º Y: 90º±10º Z: ±90º (Swivel base) Maximum torque: 170 Nm This head makes it possible to swivel and rotate the load. To swivel: 1. Bi-manual safety system, press buttons (1) and (2) at the same time to lift the load. 2.
  • Page 80 CODE DESCRIPTION PICT. W5157600 HORIZONTAL HEAD M5 CA5 W5165500 REVOLVING MODULE - K08 W3104000 REVOLVING BACK COVER NH027956 CONNECTOR KQB2L04-G02 CM123300 KIPP POSITIONER Ø6x50 W5206400 NORELEM POSITIONER M16x1.5 NH027016 CONNECTOR KQB2L04-M5 W5174800 CRANKPIN CR M5 NH027466 FLOW REGULATOR AS1002F-04 HEAD ATTACHMENT...

  • Page 81: Revolving + Rotating Head (Cg5)

    REVOLVING + ROTATING HEAD (CG5) X: 90º / 180º / 270º (Maximum torque 90 / 45 Nm) Y: 90º±10º (Max. torque 170 Nm) Z: ±90º (Swivel base) This head makes it possible to swivel and rotate the load. To swivel: 1.
  • Page 82 CODE DESCRIPTION PICT. W5157600 HORIZONTAL HEAD M5 CA5 W5165500 REVOLVING MODULE - K08 W3104000 REVOLVING BACK COVER CM125000 KIPP POSITIONER Ø6x40 NH027466 FLOW REGULATOR AS1002F-04 NH027956 CONNECTOR KQB2L04-G02 W5174500 STRIP BW100 M5 CM121800 CABLE RETENTION HEAD ATTACHMENT...

  • Page 83: Rotating Head (Ch5)

    ROTATING HEAD (CH5) X: 90º / 180º / 270º Z: ±90º (Swivel base) Maximum torque: 90 Nm / 45Nm This head makes it possible to rotate the load. To do this: 1. Bi-manual safety system, press buttons (1) and (2) at the same time to turn the load clockwise.
  • Page 84 CODE DESCRIPTION PICT. W5177200 ROTATION ACTUATOR CRB1BW100-90D-XF W5181100 ROTATION ACTUATOR CRB1BW100-180S-XF W5190700 ROTATION ACTUATOR CRB1BW100-270S-XF CM125000 KIPP POSITIONER Ø6x40 NH027466 FLOW REGULATOR AS1002F-04 NH027956 CONNECTOR KQB2L04-G02 W5174500 STRIP BW100 M5 CM121800 CABLE RETENTION HEAD ATTACHMENT...

  • Page 85: Manual Rotating Head (Ci5)

    MANUAL ROTATING HEAD (CI5) X: 4x90º Z: ±90º (Swivel base) This head allows manual rotation of the crankpin every 90º. To do this: 1. Rotate the positioner 180º to release the crankpin. 2. Move the crankpin to the desired position (90º, 180º or 270º). 3.

  • Page 86: Appendix Actuators

    APPENDIX ACTUATORS HEAD ATTACHMENT...
  • Page 87 TABLE OF CONTENTS ACTUATORS ........................88 MAGNET ..............................88 1.1.1 DESCRIPTION AND OPERATING PRINCIPLE ................88 1.1.2 OPERATIVE ............................89 CLAMP ................................. 90 1.2.1 DESCRIPTION AND OPERATING PRINCIPLE ................90 1.2.2 OPERATIVE ............................91 SUCTION CUP ............................92 1.3.1 DESCRIPTION AND OPERATING PRINCIPLE ................92 1.3.2 OPERATIVE ............................

  • Page 88: Actuators

    1 ACTUATORS To complement the functionality of your equipment, the M5E-HYBRID Manipulator has several actuators that will allow you to pick up and hold the load according to your needs: MAGNET 1.1.1 DESCRIPTION AND OPERATING PRINCIPLE The magnet-type load clamping device provides the M5E-HYBRID manipulator with the appropriate complement for handling loads of ferrous materials with flat surfaces thicker than 2mm (e.g.

  • Page 89: Operative

    1.1.2 OPERATIVE WARNING ✓ The sequence described below supposes that the installation, settings such as the Opening of the main valve, the regulation of the supply pressure, the balancing of the arm at no load and with load, and the correct integration have been carried out following the guidelines indicated in the manual.

  • Page 90: Clamp

    CLAMP 1.2.1 DESCRIPTION AND OPERATING PRINCIPLE The clamp-type gripping device provides the M5E-HYBRID manipulator with the correct grip on the workload and the necessary movements for proper handling. Its main application is the manipulation and lifting of preferably cylindrical or circular loads. (Example: crankshafts and camshafts).

  • Page 91: Operative

    1.2.2 OPERATIVE WARNING ✓ The sequence described below supposes that the installation, settings such as the Opening of the main valve, the regulation of the supply pressure, the balancing of the arm at no load and with load, and the correct integration have been carried out following the guidelines indicated in the manual.

  • Page 92: Suction Cup

    SUCTION CUP 1.3.1 DESCRIPTION AND OPERATING PRINCIPLE The suction-type load gripping device in conjunction with the M5E-HYBRID manipulator enables the gripping and handling of the workload by creating a vacuum. The vacuum is generated with the Venturi effect, in which a nozzle (3) is fed with compressed air (1). The jet created drags the ambient air (2) into its turbulence, which then passes into the mixer (4) to be expelled.

  • Page 93: Operative

    1.3.2 OPERATIVE WARNING ✓ The sequence described below supposes that the installation, settings such as the Opening of the main valve, the regulation of the supply pressure, the balancing of the arm at no load and with load, and the correct integration have been carried out following the guidelines indicated in the manual.

  • Page 94: Hook

    HOOK 1.4.1 DESCRIPTION AND OPERATING PRINCIPLE The hook-type load securing device is the perfect accessory of the M5 Manipulator for handling loads. WARNING ✓ The selection and design must be made carefully for each working load. ✓ The integrator/end user must ensure that the load securing device is suitable for the end application.

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