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Tecnospiro 3arm 6 Series Instruction Manual

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INSTRUCTION MANUAL
SERIES 6

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  • Page 1 INSTRUCTION MANUAL SERIES 6...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ........................4 ABOUT THIS MANUAL ......................5 CONSIDERATIONS ............................5 DOCUMENT VERSION ........................... 6 SAFETY INFORMATION ......................6 SCOPE OF APPLICATION ..........................6 ALERTS AND GENERAL CONSIDERATIONS ................... 6 EXCLUSIONS ..............................8 SYSTEM INTEGRATOR ........................... 8 SYMBOLOGY AND ICONS ..........................
  • Page 3 ADJUSTING THE SPRING REGULATION SYSTEM ................37 PNEUMATIC LOCKS ......................38 PNEUMATIC LOCKS: IDENTIFICATION ....................38 CHECK CONNECTIONS: DEVICE CONTROL 3arm® ARM (L92 versions only) ..... 38 10 SPARE PARTS ........................45 11 ACCESSORIES ........................47 11.1 COMPATIBILITY TABLE ..........................51 12 WARRANTY ..........................

  • Page 4: Introduction

    1 INTRODUCTION Dear Customer, We would like to congratulate you on your choice and we are pleased to continue our constant work to provide our customers with a simple, reliable and versatile way to improve ergonomics in the workplace. We hope these simple instructions will help you commission and operate the arm you have selected.

  • Page 5: About This Manual

    ORIGINAL MANUAL subject to change without prior notice. Intellectual/Industrial Property Information: ✓ If this manual deteriorates, please Tecnospiro Machine Tool, S.L. (the Company) contact TECNOSPIRO MACHINE TOOL, informs that all content in this document S.L. to replace it. including, for example, the text, images, ✓...

  • Page 6: Document Version

    ✓ The equipment must not be modified any other use must be evaluated by without due authorisation from the integrator/end user. TECNOSPIRO MACHINE TOOL, S.L. INSTRUCTION MANUAL SERIES 6...
  • Page 7 ✓ When it is not in use, it must be left in with and sufficiently trained to use the retracted or parking position. this product or similar products. Ensure supply ✓ It is recommended that the operator equipment has been cut off at the end of the working day.

  • Page 8: Exclusions

    ✓ If for any manipulation, adjustment or 3.4 SYSTEM INTEGRATOR maintenance task, or for any other The system's integrator or end user is reason, the load is released from the responsible for integrating the machine in arm (for example, when changing the the installation, respecting all the relevant tool), the arm may suddenly ascend safety measures.

  • Page 9: Personal Protection Equipment (Ppe)

    Cleaning workers: course 3.6 PERSONAL PROTECTION workplace hazard prevention, EQUIPMENT (PPE) training on products and procedures for carrying out cleaning tasks. The personal protection equipment for this arm is merely safety footwear for all stages of Apprentices/students: may only work the life of the equipment.

  • Page 10: General Description And Technical Information

    4 GENERAL DESCRIPTION AND TECHNICAL INFORMATION The equipment consists of a pendular parallelogram balanced by a gas spring, and a telescopic arm. The assembly of both secures the clamping head and keeps it in a perpendicular position to the work area. In addition, it is possible to incorporate locks (manual or pneumatic) that lock the rotation on the shaft of the base and cross, the tilting motion of the arm and the extension of the arm.

  • Page 11: Configurations

    4.2 CONFIGURATIONS 4.2.1 CONFIGURATION TABLE Base: Locking: Low base No lock Manual lock Arm: Base lock Inverted bench-top 500 mm Pneumatic lock Inverted ceiling 500 mm Pneumatic lock Bench-top 500 mm Ceiling 500 mm Telescope: Telescopic arm, stroke: 800 mm Telescopic arm, stroke: 1200 mm Head: Vertical head...

  • Page 12: Dimensions

    4.3 DIMENSIONS 3arm© Series 6 bench-top CONFIGURATION DIMENSIONS Telescopic (mm/inches) (mm/inches) 937 / 1658 / 1288 / 2018 / INSTRUCTION MANUAL SERIES 6...
  • Page 13 3arm© Series 6 inverted bench-top CONFIGURATION DIMENSIONS Telescopic (mm/inches) (mm/inches) 937 / 1658 / 1288 / 2018 / INSTRUCTION MANUAL SERIES 6...
  • Page 14 3arm© Series 6 Ceiling CONFIGURATION DIMENSIONS Telescopic (mm/inches) (mm/inches) 937 / 1658 / 1288 / 2018 / INSTRUCTION MANUAL SERIES 6...
  • Page 15 3arm© Series 6 Inverted ceiling CONFIGURATION DIMENSIONS Telescopic (mm/inches) (mm/inches) 937 / 1658 / 1288 / 2018 / INSTRUCTION MANUAL SERIES 6...

  • Page 16: Movements

    4.4 MOVEMENTS 4.4.1 MOVEMENTS OF ROTATION AND EXTENSION Base rotation movement: 360º (Axis Z Cross rotation movement: 360º (Axis Z Extension movement (X Axis): * SC Arm: 937 mm (36.9") * SM Arm: 1288 mm (50.7") 4.4.2 ASCENDING AND DESCENDING MOVEMENTS The tilting movement on the plane ZX goes from -42º...

  • Page 17: Technical Specifications

    4.5 TECHNICAL SPECIFICATIONS GENERAL TECHNICAL SPECIFICATIONS Load capacity (Gross load: Tool + head) Gross load range (SC) 0-18 kg (40 lbs) Gross load range (SM) 0-10 kg (22 lbs) Reaction torque Maximum torque Vertical work Max. 300 Nm (221 ft lb) Horizontal work Max.

  • Page 18: Installation

    5 INSTALLATION INSTALLATION ✓ The work bench or installation location must be a horizontal surface, thus avoiding shifts and deviations. ✓ When using the 3arm® fastening flange the maximum weight is 10 kg. ✓ CAUTION! Do not remove the washer before you have finished installing the tool. Otherwise the arm could start a sharp upward movement that could cause harm.
  • Page 19 5. Air connection (for versions with pneumatic locks L22 or L92 only). Requires suitable piping tube for use with compressed air. (Ø = 6 mm and maximum exterior supply pressure 0.8 MPa/ 8 bar). 6. Wiring connection (for versions L92 only). To connect your 3arm® arm to the controller of your tool [See ELECTROPNEUMATIC SYSTEM p.

  • Page 20: Installing And Changing Tools

    5.1 INSTALLING AND CHANGING TOOLS Before any type of adjustment or maintenance task, the staff and/or operators responsible for these tasks must bear in mind that the 3arm© arm is configured to work with a certain range of loads. SUDDEN SHARP UPWARD MOVEMENT If for any manipulation, adjustment or maintenance task, or for any other reason, the load is released from the arm (for example, when changing the tool), the arm may suddenly ascend sharply and could cause harm.

  • Page 21: Adjustments

    6 ADJUSTMENTS 6.1 BALANCING THE ARM Regulate the tension of internal shock absorber if the arm drops or has a lot of upward force. 1- Maintain the tilting arm in an approximately horizontal position to facilitate the task. 2- Using the flywheel installed for this purpose, in the upper part of the cross, rotate it as necessary.

  • Page 22: Balanced, Centred Position

    6.2 BALANCED, CENTRED POSITION -Balanced arm position: It tends to stay in the position in which it was left free. -Centred arm position: It tends to remain horizontal once left free. It is possible to adjust the arm to achieve balanced or centred adjustment. A - BALANCED (see image below) 1- Turn the Allen screw (4 mm Allen key) until the flat part of the screw head is in contact with the eccentric.

  • Page 23: Regulation Of The Resistance To Rotation

    6.3 REGULATION OF THE RESISTANCE TO ROTATION. The studs in the Base arm and arm - cross enable you to adjust the rotational resistance of the different axes of movement of the arm. The studs can be tightened or loosened with a Nylon tip to regulate this turning resistance (4 and 5 mm Allen keys).

  • Page 24: How To Secure Tools With A Square Section

    6.4 HOW TO SECURE TOOLS WITH A SQUARE SECTION To secure the tool correctly, Tecnospiro recommends using ball-tip headless Allen studs for thrust pads. This component allows you to adjust the tool from all sides, adapting the pads to the surface of the tool.

  • Page 25: Operation

    7 OPERATION switches. 1- Base radial lock 2- Cross radial lock 3- Swing Arm lock 4- Telescopic arm 1 section lock 5- Telescopic arm 2 section lock Position of the switches to obtain one lock or another. Movements Switches Cylinder control Radial movement 1, 2 (X-Y plane)
  • Page 26 7.1.1 INSTRUCTION MANUAL SERIES 6...
  • Page 27 - Failing to use telescopic compensators could cause malfunction or premature wear of the pneumatic locking system. [See COMPENSATORS p. 30 - If you decide to work without compensators, carefully read the following chapter their operation [See p. 28] INFORMATION If the supply pressure drops below 4.5 bar the tool will not be activated.
  • Page 28 7.2.1 through the activation of the tool or, failing that, the electrovalve. 1- Base radial lock 2- Cross radial lock 3- Arm tilting lock 4- Telescopic arm lock 5- Telescopic arm lock Below, the movements that are locked and unlocked depending on the position of the switch when the tool is operated.
  • Page 29 Depending on the Vertical (V) or Horizontal (H) work that is going to be carried out, you must position the switch as shown in the image. If working in A (angle), the switches must be positioned at V (vertical) if a more vertical than horizontal position prevails, or otherwise H (horizontal).
  • Page 30 7.2.2 The use of telescopic compensators allows screw-mounting or tightening in any position (V- Vertical, H-Horizontal, A-Angle) with the arm completely blocked. For the use of compensators in your 3arm arm, follow these instructions. 1. Remove the guards and verify that the switches are in the locked position. Put them back immediately.
  • Page 31 7.2.3 L92 PNEUMATIC LOCK: MANUAL ACTIVATION When the wheel on the cover is operated (Versions L92), the arm's pneumatic lock is activated. The wheel has to move from position 1 to 2. To do this, apply a slight rotation, with your hand, as indicated in the diagram. 1- Wheel extended, arm free.
  • Page 32 7.2.4 INSTRUCTION MANUAL SERIES 6...
  • Page 33 7.2.5 ELECTROPNEUMATIC SYSTEM This system links the 3arm L92 arm with the tool using a suitable controller or control device (DC) ® following the diagram below. The left of the diagram represents the 3arm arm while the right shows the tool that will be used, ®...

  • Page 34: Maintenance

    8 MAINTENANCE The arm does not require maintenance and, when used properly, anomalies are unlikely to occur. Even so, the main, simple repairs that you can do are set out. 8.1 COMPRESSED AIR MAINTENANCE UNIT For good functioning of the compressed air unit, an air quality level of class 1.4.1 is recommended, according to the table attached.

  • Page 35: Replacing The Gas Spring

    8.5 REPLACING THE GAS SPRING PRIOR TO REPLACING THE GAS SPRING ✓ The equipment must be duly installed and integrated. ✓ Disconnect the pneumatic supply from the equipment. ✓ Turn off the equipment at the main switch and disconnect it from the electricity grid. ✓...
  • Page 36 Pay special attention to the position of shock absorber within the groove of arm shaft and the position of the end of the shock absorber, INSTRUCTION MANUAL SERIES 6...

  • Page 37: Adjusting The Spring Regulation System

    8.6 ADJUSTING THE SPRING REGULATION SYSTEM 1. Move the arm to its highest position. 2. Loosen the threaded rods (1). 2.5 mm Allen key. 3. Adjust the nut (2) until there is no play. The noise must disappear. Do not tighten this nut too much, as it stops the regulation turning gently.

  • Page 38: Pneumatic Locks

    9 PNEUMATIC LOCKS In case of malfunction of the pneumatic locks of your 3arm ® In versions L22 and L92, follow these checkpoints. Complement this information with that shown in the section [see p. 25 p. 27] 9.1 PNEUMATIC LOCKS: IDENTIFICATION 1- Base radial lock 2- Cross radial lock 3- Swing arm lock...
  • Page 39 9.2.1 CHECK AIR SUPPLY Operative valid for any locking cylinder. To perform this check: 1. Release the air pressure of the arm. 2. Remove the cap (2), first removing the screws (1) (2 mm Allen key) and disconnect the air supply tube from the joint (3) that feeds the cylinder.
  • Page 40 9.2.2 CHECK CYLINDER ADJUSTMENT 1. Release the air pressure of the arm. 2. Remove the cap (2), first removing the screws (1) (2 mm Allen key) and disconnect the air supply tube from the joint (3) that feeds the cylinder. 3.
  • Page 41 9.2.3 REPLACING THE CYLINDER AND/OR RADIAL PADS PRIOR TO REPLACING THE CYLINDER AND/OR RADIAL PADS ✓ The equipment must be duly installed and integrated. ✓ Disconnect the pneumatic supply from the equipment. ✓ Turn off the equipment at the main switch and disconnect it from the electricity grid. Procedure valid for the cylinders of the base and cross.
  • Page 42 8. Replace the brake assembly (12) and the brake disc (13) and screw them onto the shaft of the base with the screw (11) (7 mm Allen key). 9. Replacing the pushrod (10). 10. Assemble the cylinder (9) and the pushrod (10) with the screws (8) (2 mm Allen key). 11.
  • Page 43 9.2.4 REPLACING THE CYLINDER AND/OR SWIVEL PADS PRIOR TO REPLACING THE CYLINDER AND/OR SWIVEL PADS ✓ The equipment must be duly installed and integrated. ✓ Disconnect the pneumatic supply from the equipment. ✓ Turn off the equipment at the main switch and disconnect it from the electricity grid. 1.
  • Page 44 9.2.5 REPLACING THE CYLINDER AND/OR TELESCOPIC PADS PRIOR TO REPLACING THE CYLINDER AND/OR TELESCOPIC PADS ✓ The equipment must be duly installed and integrated. ✓ Disconnect the pneumatic supply from the equipment. ✓ Turn off the equipment at the main switch and disconnect it from the electricity grid. Procedure valid for cylinders of the telescopic arm.

  • Page 45: Spare Parts

    10 SPARE PARTS CODE DESCRIPTION PICT. CODE DESCRIPTION PICT. SWIVEL/TELESCOPIC LOCK CYLINDER MV405504 CYLINDER LOCK RADIAL ARM MV406004 CLAO COVER CIL 38 MV405903 CLAO COVER CIL 42 MV406503 MV4315A5 RADIAL PADS KIT L22-L92 MV431805 SWIVEL PADS KIT L22-L92 MV499104 AIR FILTER ASSEMBLY MV30C704 FORK REGULATION ASSEMBLY Ø15 MVHXXX04 3ARM 1 SHOCK ABSORBER KIT...
  • Page 46 M6200200 NB BUTTON PAD COVER L22 S6 MV4075A3 BUTTON PAD COVER L92 EL101500 PRESSURE SWITCH 1/8" NC 6 bar NH026026 ELECTROVALVE SMC SCREW-MOUNTED COMPENSATOR SCREW-MOUNTED COMPENSATOR T2140801/00 3/4" T2141212/00 1/2" MV328104 MV328204 Max. torque: 300 Nm Max. torque: 150 Nm Weight: 1.5 kg / 0.7 lbs) Weight: 0.9 kg / 0.4 lbs) ACTUATION GUARDS KIT...

  • Page 47: Accessories

    11 ACCESSORIES NOT all the accessories shown below are compatible with your arm, for this see the compatibility table COMPATIBILITY TABLE [See p. 51] TABLES • • Four wheels (two with brake) • • Slots for fastening parts or tools. •...
  • Page 48 TROLLEY To move the work unit. It has four orientable wheels. DESCRIPTION DIMENSIONS Trolley 700 700x700 mm Trolley 900 900 x 900 mm Electrical trolley 900 x 900 mm Code according to load FIXED COLUMN To secure to the floor using four metal studs. CODE DESCRIPTION/DIMENSIONS CL115400 Column 375 mm...
  • Page 49 D63 PNEUMATIC LIFTER Pneumatic lift. The vertical position can be locked at any point, it has a pneumatic cylinder. It can be secured to the ground, on a trolley or on the ground rail to have movement on two shafts. DESCRIPTION VERTICAL STROKE 1500 D63 Pneumatic lifter...
  • Page 50 ROTATION LIMITER The rotation limiter is a flexible reinforced steel cable that limits the rotational movement of the front arm, to a maximum of 1 turn, with an added margin of 10% in each rotation direction. To assemble it, unscrew the screws/studs (1) and (2) that come in the arm from the factory, and rep position 2.

  • Page 51: Compatibility Table

    11.1 COMPATIBILITY TABLE ACCESSORY SERIES 3 ARM       RADIAL EXTENSION       TROLLEY + FIXED COLUMN       FIXED COLUMN       PNEUMATIC LIFTER ...

  • Page 52: Guidelines For Packaging, Transport And Dismantling

    13 GUIDELINES FOR PACKAGING, TRANSPORT AND DISMANTLING 13.1 PACKAGING Follow the instructions below for packing the equipment for location changes or shipments for repair and maintenance. 13.1.1 Preparatory measures The equipment must be placed out of service. Assembling the "transport safety elements" will prevent movement during transport and thus possible damage to the installation.
  • Page 53 NOTES DATE DESCRIPTION INSTRUCTION MANUAL SERIES 6...

  • Page 54: Ce Statement Of Compliance

    (ABS), unplasticized poly(vinyl chloride( (PVC-U) and UNE-EN ISO 15493:2004/A1:2017 chlorinated poly(vinyl chloride) (PVC-C). Specifications for components and the system. Metric series. Authorised for documentation: Mr Ramon Jou Parrot, TECNOSPIRO MACHINE TOOL, S.L Sant Joan de Vilatorrada, Tuesday, 09 June 2020 Ramon Jou Parrot, Technical Director...

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