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Tecnospiro ROSCAMAT SHARK Instruction Manual

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INSTRUCTION MANUAL

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  • Page 1 INSTRUCTION MANUAL...

  • Page 2: Table Of Contents

    TAPPING ..............................23 HEAD ASSEMBLIES ......................25 ARTICULATED HEAD ASSEMBLY ......................25 MAINTENANCE ........................26 REPLACING THE GAS SPRING ....................... 26 REPLACING THE GRIP AND BUTTONS ....................28 REPLACING THE OIL PUMP ........................29 REPLACING THE VARIABLE-SPEED DRIVE ..................30 ROSCAMAT SHARK...
  • Page 3 PROBLEM: THE STOP DEVICE DOES NOT WORK ................40 10 WARRANTY .......................... 40 11 SPARE PARTS........................41 12 GUIDELINES FOR PACKAGING, TRANSPORT AND DISASSEMBLY ........49 12.1 PACKAGING ............................... 49 12.2 TRANSPORT..............................49 12.3 DISASSEMBLY ............................49 CE DECLARATION OF CONFORMITY .................. 51 ROSCAMAT ANNEX........................53 ROSCAMAT SHARK...

  • Page 4: About This Manual

    ✓ If the manual is lost or damaged, contact brands and trade and company names, are TECNOSPIRO MACHINE TOOL, S.L.U. so the property of the Company or the we can provide you with a new one.

  • Page 5: Version

    ✓ Tapping materials must comply with the ✓ No modifications must be made to the device without due authorisation from ✓ The operator must only use the device to TECNOSPIRO MACHINE TOOL, S.L.U. perform safe movements, moving ✓ The device must only be used for the...

  • Page 6: Exclusions

    ✓ The operator must always read and understand this manual before using the device, regardless prior knowledge, training or experience with similar equipment, especially sections on installation, operation and safety. ROSCAMAT SHARK...

  • Page 7: Symbols And Icons

    ✓ Location and proper installation. PERSONNEL WHO WORK WITH THE ✓ Connections. DEVICE ✓ Risk assessment. ✓ Installation of mandatory safety and Anyone who works with the machinery must protectives features. have read and understood the information in the chapter on safety. ROSCAMAT SHARK...

  • Page 8: General Description And Technical Information

    1. Base 7. Adjustment knob 2. Radial arm 8.- Tilting arm 3. Main power switch 9.- Motor 4. Electrical compartment cover 10.- Grip 5. Brake lever 11. Head assembly (V or VH) 6.- Connection 12. Articulated lubrication tube ROSCAMAT SHARK...

  • Page 9: Description And Operating Principles

    These modules also include a quick-change system to fit the tap holder, with or without safety clutch. 3.3 CONFIGURATIONS All machine configurations include: • Two heads: vertical (V) or articulated (VH, 4x90°) • Power supply: 230V or 120V (230V + Trafo 120V) ROSCAMAT SHARK...

  • Page 10: Dimensions

    3.4 DIMENSIONS Roscamat Shark Vertical head (V) Roscamat Shark Articulated head (VH, 4x90º) ROSCAMAT SHARK...

  • Page 11: Movements

    3.5 MOVEMENTS ROSCAMAT SHARK...

  • Page 12: Technical Specifications

    In general, all types of metals and plastics can be used. Special care must be taken with materials such as magnesium (highly flammable) and certain plastics. Any other type of material must be subject to an additional study to identify risks by the installer or end user. ROSCAMAT SHARK...

  • Page 13: Installation, Adjustments And Operation

    6 mm Allen key to tighten the M12 threaded rods (4) (6 mm Allen key). 5. Raise the cover of the lift and attach the machine using the two M5 bolts (5) (3 mm Allen key). 6. Plug the power cable into the mains supply and turn on the main switch. ROSCAMAT SHARK...

  • Page 14: Installation Site

    ✓ Explosion or fire hazard zones ✓ Outdoor areas ✓ Areas with corrosive atmospheres ✓ Areas with extreme temperatures (very high or very low) ✓ Areas with high humidity ✓ Dusty areas ✓ Areas with high electromagnetic emissions ROSCAMAT SHARK...

  • Page 15: Module Changeover

    Rotate the chuck to the left (A) (lock: align the green and red dots). Check that the module is held securely in place. [See BALANCING THE ARM p. 19] Readjust the arms PLEASE NOTE ✓ When removing the module, the arm may jerk upward. ROSCAMAT SHARK...

  • Page 16: Adjustments

    4.3.2 ADJUSTMENT OF LUBRICATION TIME Depending on the tap properties (material, tap, diameter), adjust the tool lubrication time using the button attached to the speed controls. The maximum lubrication time is one second, counted in intervals of 0.1 seconds. ROSCAMAT SHARK...

  • Page 17: Depth Control

    This program is not enabled as standard. It must be ordered from the factory. The manufacturer informs the user that, in order to continue to comply with the Machinery Directive 2006/42/EC, a protective guard must be installed in the threading area when working with this program. ROSCAMAT SHARK...
  • Page 18 The display will show a 2-point light signal. 4.4.7 Programming thread depth In any working mode, press the (+) or (-) keys until the desired depth (in mm) is reached. CAUTION ✓ Take into account the thread tap inlet. ROSCAMAT SHARK...

  • Page 19: Balancing The Arm

    2- Turn the knob provided for this purpose as required. • Anti-clockwise rotation: more tension is applied to the spring. • Clockwise rotation: releases tension in the spring. BALANCING THE ARM ✓ The arm must be balanced each time the module is changed. ROSCAMAT SHARK...

  • Page 20: Lubrication

    The cutting oil tank is inside the radial arm to lubricate the tool during the tapping operation. The lubrication time is counted in seconds and can be adjusted using the buttons on the control panel of the radial arm. ROSCAMAT SHARK...

  • Page 21: Oil Specifications

    MAINTENANCE ✓ Clean the oil tank regularly to remove metal shavings. Lubrication tank capacity: approx. 400 cc APPROXIMATE TANK DURATION LEDS TIME (SECS) OIL CONSUMPTION (cc) (OPERATIONS) 0.12 3330 0.15 2660 0.17 2350 2000 0.22 1810 ROSCAMAT SHARK...

  • Page 22: Lift Base

    2. Pull the lift control out and lower the assembly. PLEASE NOTE ✓ Do not allow the machine to descend under its own weight. Support the assembly to stop it descending abruptly. ✓ Do not place your hands below the bottom of the cover. ROSCAMAT SHARK...

  • Page 23: Operation

    3- Hold button 2 to release the tap (turning to the left). 4- Move the machine to its folded or parking condition and switch off at the main switch. Holding down buttons 1 and 2 prevents the machine operating without the intervention/supervision of an operator. ROSCAMAT SHARK...
  • Page 24 Once you start to work, on the screen will appear a partial counter during the working session. To view the total counter, you have to turn off the equipment, wait for 5 seconds and turn on the equipment again. ROSCAMAT SHARK...

  • Page 25: Head Assemblies

    Do not block the handle (1) for horizontal operation. ✓ Maximum tap in horizontal position M27 ✓ The depth control only works vertically. It is not possible to control depth horizontally. ✓ Maximum module in horizontal module 75 (module 40 cannot be used horizontally). ROSCAMAT SHARK...

  • Page 26: Maintenance

    3- Remove the stud (4) (3-mm Allen key) and spindle (5) (M5 extractor). 4- Remove the shaft (6). 5- Remove the screw (7) (3 mm Allen key). 6- Remove the stud (8) (5 mm Allen key) and lower the adjustment knob (1). ROSCAMAT SHARK...
  • Page 27 10- Remove the damper (9) and replace it with a new one. 11- Reverse the process for assembly. When fitting the stop cable, it must be above the pin (6). PLEASE NOTE ✓ Always keep the arm in its highest position. ROSCAMAT SHARK...

  • Page 28: Replacing The Grip And Buttons

    (use a small screwdriver to lift out the buttons). 4- Remove the bolt (3) (2-mm Allen key) and slide the grip (1) upwards as show in the diagram. 5- For assembly, follow the procedure in reverse, making sure none of the cables are trapped. ROSCAMAT SHARK...

  • Page 29: Replacing The Oil Pump

    3. Disconnect the two FASTON terminals and the two oil pump entry and exit tubes. (3) 4. Loosen the two bolts (4) (2 mm Allen key) that hold the oil pump (5) in place and replace 5. For assembly, follow the procedure in reverse. ROSCAMAT SHARK...

  • Page 30: Replacing The Variable-Speed Drive

    Remove the screws (4) (4 mm Allen key) to release the variable drive (5). Attach the new variable-speed drive and connect all the cables to their corresponding connections [see ELECTRICAL DIAGRAM p. 37] Finally, replace the radial arm cover. ROSCAMAT SHARK...

  • Page 31: Replacement Of The Control Or Depth Panel

    Disconnect all the connectors plugged into the control panel. Remove the nuts that attach the panel to the housing cover (radial arm) of the electronic unit. Fit the new panel and connector, ensuring they are fitted the right way and work correctly. ROSCAMAT SHARK...

  • Page 32: Replacing The Power Supply

    Remove the two screws (3) (5 mm Allen key) on the bottom of the radial arm that hold the variable drive in place. Unscrew the four screws (4) M3 that attach the variable drive and fit the new power supply (5). Connect the cables and replace the protective cover for the equipment. ROSCAMAT SHARK...

  • Page 33: Verification And Replacement Of The Depth Control Device

    Remove the four screws (2) that between the cover (3) and the rest of attach the cover (2 mm Allen key) the equipment. Gently tug on the indicated cables and connectors to cut the ties that hold them. ROSCAMAT SHARK...
  • Page 34 Allen key). The stop unit (12) will be left tape on the fast connector for the stop loose and should be gently removed unit (12) and disconnect. (without tugging) from the arm to provide access to the connection. ROSCAMAT SHARK...

  • Page 35: Adjusting The Clutch

    The tie cut in step number two must also be replaced. 7.8 ADJUSTING THE CLUTCH 1. Remove the locking ring. 2. Turn the slotted nut clockwise to increase clutch tension and anticlockwise to decrease it. 3. Re-insert the ring in the slot. ROSCAMAT SHARK...

  • Page 36: Replacing The Motor

    6- Remove the caps (7) and loosen the bolts (8) (6 mm Allen key). 7- Remove the motor (9) and replace if necessary. 8- Reverse the process for assembly. Tighten the screws (8) to 15 Nm. NOTE: When assembling the motor, make sure none of the cables are trapped. ROSCAMAT SHARK...

  • Page 37: Electrical Diagram

    8 ELECTRICAL DIAGRAM Roscamat Shark electrical diagram 230V ROSCAMAT SHARK...
  • Page 38 Roscamat Shark electrical diagram 120V (230V + Trafo 120V) ROSCAMAT SHARK...

  • Page 39: Troubleshooting

    Possible causes Solution Balance the arm according to the weight to be 1. Arm not balanced [See BALANCING THE ARM page 19] supported. Replace it with a new one [see REPLACING THE GAS 2.- Defective damper SPRING p. 26] ROSCAMAT SHARK...

  • Page 40: Problem: The Clutch Slips And The Tap Fails To Turn While The Motor Is Running

    REPLACEMENT OF THE DEPTH CONTROL 1. Faulty programming DEVICE p. 33] Check the fault and replace the stop device [See VERIFICATION AND REPLACEMENT 2. Fault in the device OF THE DEPTH CONTROL DEVICE p. 33] 10 WARRANTY See attached warranty document. ROSCAMAT SHARK...

  • Page 41: Spare Parts

    11 SPARE PARTS ROSCAMAT SHARK...
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  • Page 49: Guidelines For Packaging, Transport And Disassembly

    ✓ The equipment must be disassembled taking into account instructions on safety, waste disposal and recycling instructions. ✓ Protect the environment. The equipment must be disposed of following standards and directives in force in the areas of safety, noise prevention, environmental protection and accident prevention. ROSCAMAT SHARK...
  • Page 50 NOTES DATE DESCRIPTION ROSCAMAT SHARK...

  • Page 51: Ce Declaration Of Conformity

    CE DECLARATION OF CONFORMITY The manufacturer: Company: TECNOSPIRO MACHINE TOOL, S.L.U. Address: P.l. Pla dels Vinyats I, s/n nau 1 City: Sant Joan de Vilatorrada - 08250 County: Spain - EU Declares that this product: Model name: ROSCAMAT SHARK Model:...
  • Page 52 ROSCAMAT ANNEX ROSCAMAT ANNEX...

  • Page 53: Roscamat Annex

    ROSCAMAT ANNEX TAPPING ACCESSORIES ...................... 54 MODULAR SYSTEM ......................55 TIGER AND DRAGON MODULES ......................55 SHARK MODULES ............................. 55 ACCESSORIES ........................56 ROSCAMAT COMPATIBILITY TABLE .................. 59 TECHNICAL INFORMATION ....................60 MOTOR PROPERTIES ..........................60 ELECTRONIC VARIATOR PROPERTIES ....................60 TABLE OF TORQUE THREAD SIZE MODULES ................

  • Page 54: Tapping Accessories

    1 TAPPING ACCESSORIES QUICK-CHANGE TOOL HOLDER STOCK HOLDER A wide range of tap holders with and without For threading with stocks clutch, as well as other tools for quickly Capacity M5 M27 attaching different tools, such as drill bits, countersinking bits, stocks, socket...

  • Page 55: Modular System

    2 MODULAR SYSTEM 2.1 TIGER AND DRAGON MODULES Tapping capacity – Max. torque Max. speed steel<90 kg MODULE Ø Adaptor (rpm) Ft · lb Metric Inches 8 ⁄ " − 1 8 ⁄ Ø31 M16-M27 8 ⁄ " − 4 ⁄ " Ø31 M16-M20 8 ⁄...

  • Page 56: Accessories

    3 ACCESSORIES NOT all the accessories shown below are compatible with your arm, for this see the compatibility table [See ROSCAMAT COMPATIBILITY TABLE p. 59] TABLES • • Four wheels (two with brake) • • Slots for fastening parts or tools. •...
  • Page 57 TROLLEY To move the work unit. It has four orientable wheels. DESCRIPTION DIMENSIONS Trolley 700 700x700 mm Trolley 900 900x900 mm Electrical trolley 900x900 mm Electrical trolley 800x800 mm 31 1/2 1 1/2 Code according to load FIXED COLUMN To secure to the floor using four metal studs. CODE DESCRIPTION/DIMENSIONS CL144000 Column 62mm...
  • Page 58 D63 PNEUMATIC LIFTER Pneumatic lift. The vertical position can be locked at any point, it has a pneumatic cylinder. It can be secured to the ground, on a trolley or on the ground rail to have movement on two shafts. DESCRIPTION VERTICAL STROKE 1500 D63 Pneumatic lifter...

  • Page 59: Roscamat Compatibility Table

    4 ROSCAMAT COMPATIBILITY TABLE ACCESSORY SERIES ROSCAMAT  Mosquito Tiger Shark Dragon        RADIAL EXTENSION    700x20 700x25 700x30 700x35 TROLLEY + FIXED COLUMN        FIXED COLUMN ...

  • Page 60: Technical Information

    5 TECHNICAL INFORMATION 5.1 MOTOR PROPERTIES High frequency electric motor ● Power: 800 W ● Frequency: 1-250 Hz ● Single phase; Voltage: 220 240 V ● Noise level: 74 dBA ELECTRONIC VARIATOR PROPERTIES Nominal dimensions Technical Specifications Nominal power of motor 0.75 kW Nominal power (kVA) 2.0 kVA...

  • Page 61: Table Of Torque Thread Size Modules

    5.3 TABLE OF TORQUE THREAD SIZE MODULES TORQUE STEEL < 90 GAS - STEEL STEEL 90–115 ALUMINIUM steel<100 SIZE WHITWORTH CAST > 115 BRONZE >40 PLASTIC kg/mm BRONZE < 40 1/8” M3,5 nr. 4 nr. 5 5/32” nr. 6 nr. 8 3/16”...

  • Page 62: Turning Torque Clutch Adjustment For Tapping (Nm)

    5.4 TURNING TORQUE CLUTCH ADJUSTMENT FOR TAPPING (Nm) Aluminium Metric thread Steel > 100 kg Steel 80 100 kg Steel < 80 kg Grey Iron 5.5 MACHINE THREAD TAPS Blind hole Tap with helical grooves. Tap with straight grooves and Lubrication.

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