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Tecnospiro ROSCAMAT TIGER V Instruction Manual

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INSTRUCTION MANUAL

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Summary of Contents for Tecnospiro ROSCAMAT TIGER V

  • Page 1 INSTRUCTION MANUAL...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS ABOUT THIS MANUAL ......................4 CONSIDERATIONS ............................4 VERSION ................................. 5 SAFETY INFORMATION ......................5 SCOPE OF APPLICATION ........................... 5 WARNINGS AND GENERAL CONSIDERATIONS ................. 5 EXCLUSIONS ..............................6 SYMBOLS AND ICONS ..........................7 SYSTEM INSTALLER ............................ 7 PERSONAL PROTECTIVE EQUIPMENT (PPE) ..................
  • Page 3 REPLACING THE MOTOR ........................30 VERIFICATION AND REPLACEMENT OF THE DEPTH CONTROL DEVICE ......... 31 ELECTRICAL DIAGRAM ....................... 34 TROUBLESHOOTING ......................42 ISSUE: THE MACHINE DOES NOT WORK - THE MOTOR WILL NOT START OR HAS STOPPED ISSUE: TILTING ARM FALLS ........................42 PROBLEM: THE CLUTCH SLIPS AND THE TAP FAILS TO TURN WHILE THE MOTOR IS RUNNING .................................

  • Page 4: About This Manual

    ✓ If the manual is lost or damaged, contact brands and trade and company names, are TECNOSPIRO MACHINE TOOL, S.L.U. so the property of the Company or the we can provide you with a new one.

  • Page 5: Version

    ✓ Tapping materials must comply with the ✓ No modifications must be made to the device without due authorisation from ✓ The operator must only use the device to TECNOSPIRO MACHINE TOOL, S.L.U. perform safe movements, moving ✓ The device must only be used for the together with the device at all times to intended purpose;...

  • Page 6: Exclusions

    ✓ If unsure about device usage or involuntary movement equipment. maintenance procedures, please contact your 3arm® and/or Roscamat® ✓ Even though the parts that present the distributor. greatest risk of possible shearing or pinching are protected and enclosed, 2.3 EXCLUSIONS moving and jointed parts must not be handled during use.

  • Page 7: Symbols And Icons

    2.4 SYMBOLS AND ICONS 2.6 PERSONAL PROTECTIVE EQUIPMENT (PPE) ✓ Throughout this manual and on the structure of the machine itself, you may following personal protective see various symbols and icons whose equipment should be used with this meaning is summarised below: machine: safety boots, hardhat, safety goggles and safety gloves for transport, assembly and installation, commissioning...

  • Page 8: General Description And Technical Information

    3 GENERAL DESCRIPTION AND TECHNICAL INFORMATION 3.1 MAIN PARTS 1. Base 7. Electric motor 2. Radial arm 8. Articulated arm 3. Lift mechanism/electrical box cover 9. Speed control 4. Arm regulator knob 10. Grip/motor control buttons 5. Elbow joint assembly 11.

  • Page 9: Description And Operating Principles

    3.2 DESCRIPTION AND OPERATING PRINCIPLES The machine consists of a radial parallelogram and a pendular parallelogram balanced by gas springs, and a head assembly with two axes of rotation (VH configuration). The assembly is held in place by the motor, which keeps it perpendicular to the working area. The operator uses the motor grip to align the head assembly with the part requiring tapping.

  • Page 10: Dimensions

    3.4 DIMENSIONS Roscamat Tiger Vertical head assembly Roscamat Tiger Articulated head assembly ROSCAMAT TIGER...
  • Page 11 Roscamat Tiger Vertical head assembly (Low base) Roscamat Tiger Articulated head assembly (Low base) ROSCAMAT TIGER...

  • Page 12: Movements

    3.5 MOVEMENTS ROSCAMAT TIGER...

  • Page 13: Technical Specifications

    3.6 TECHNICAL SPECIFICATIONS GENERAL TECHNICAL SPECIFICATIONS Tapping capacity M2-M27 Metals and metal and Suitable materials for tapping plastic materials 90-1050 rpm Speed range Vertical 24 kg (53 Ib) Weight Articulated 25 kg (55 Ib) Electrical specifications Power supply voltage 220 240 V 50 Hz frequency Motor power 0.65 kW...

  • Page 14: Installation, Adjustments And Operation

    4 INSTALLATION, ADJUSTMENTS AND OPERATION 4.1 INSTALLATION 1. Remove the equipment from the original packing. 2. Anchor the base (1) using 3 M10 bolts (2) (Recommended torque 45Nm) suited to the chosen installation site (alternative methods may be used if approved by the installer). 3.

  • Page 15: Module Changeover

    4.2 MODULE CHANGEOVER 1. Place the machine in the folded or parked position. 2. To remove the module: Rotate the chuck to the right (B) (align the red dots). Remove the module. 3. To insert the module: Insert the module (align the red dots). Rotate the chuck to the left (A) (lock: align the green and red dots).

  • Page 16: Adjustments

    4.3 ADJUSTMENTS 4.3.1 ADJUSTING MOTOR TURNING SPEED The motor turning speed can be adjusted using the dials on the electronic component housing. To increase or decrease the tapping speed (clockwise direction): 1- Turn the dial marked RIGHT to the left or right as required. 2- A value of 50 indicates 50% of rated speed.

  • Page 17: Lubrication

    Raising the arm: 1. Position the tilting arm in its locking. 2. Raise the machine assembly as far as it will go. Lowering the arm: 1. Position the tilting arm in its locking. 2. Pull the lift control out and lower the assembly. Do not allow the machine to descend under its own weight.

  • Page 18: Oil Specifications

    If the tank is empty, the pipes may fill with air. In this case, they must be bled after the tank is refilled. 1. Loosen the end (1) by rotating it 2 turns anticlockwise. 2. Increase the lubrication time to maximum and turn the motor several times until the pipes have been bled.

  • Page 19: Balancing The Arm

    4.5 BALANCING THE ARM Adjust the tension on the inner damper if the arm drops down or has too much upward force. 1- Keep the swing arm in an approximately horizontal position to facilitate operation. 2- Turn the knob provided for this purpose as required. •...

  • Page 20: Depth Control (Optional)

    4.6 DEPTH CONTROL (OPTIONAL) By means of an internal encoder, the machine controls the position of the arm vertically downwards (Z-axis) in mm so that the desired tapping depth can be controlled. ADDITIONAL INFORMATION ✓ The depth control system only operates when working vertically. It is not possible to use the depth control horizontally.
  • Page 21 4.6.5 How to change program To change program, both buttons on the display must be pressed for about 6 seconds until the selection menu is activated. Then use the (+) or (-) buttons until the desired program is found. Once the program has been selected, wait 2 seconds for it to be activated. 4.6.6 Define point of origin "0"...

  • Page 22: Operation

    5 OPERATION WARNING ✓ The sequence described below is for information purposes only and assumes the installation, adjustments such as balancing the arm and installing the module, gears (where applicable), tap holder (with or without clutch) and tap have been previously completed. ✓...
  • Page 23 INFORMATION The machine incorporates a screen with a cycle counter. When you turn on the equipment, appears the total cycle counter. Once you start to work, on the screen will appear a partial counter during the working session. To view the total counter, you have to turn off the equipment, wait for 5 seconds and turn on the equipment again.

  • Page 24: Head Assemblies

    6 HEAD ASSEMBLIES 6.1 ARTICULATED HEAD ASSEMBLY The articulated head assembly allows the motor to be used in 4 positions (at 90° intervals) to perform both vertical and horizontal tapping. Vertical operations: 1- Align the motor vertically and firmly tighten the handle (1) and handwheel (2) as far as they allow.

  • Page 25: Maintenance

    7 MAINTENANCE 7.1 REPLACING THE GAS SPRING BEFORE REPLACING THE GAS SPRING ✓ The equipment must be correctly installed and set-up. ✓ Switch off the equipment at the main switch and disconnect from the power supply. ✓ Always keep the arm in its highest position. 1- Turn the regulator knob (1) clockwise as far as it will go to release all tension from the arm.

  • Page 26: Replacing The Grip And Buttons

    7.2 REPLACING THE GRIP AND BUTTONS BEFORE REPLACING THE GRIP ✓ The equipment must be correctly installed and set-up. ✓ Switch off the equipment at the main switch and disconnect from the power supply. 1- Place the machine in the folded or parked position. 2- Switch off at the main switch and unplug from the power supply.

  • Page 27: Replacing The Oil Pump

    7.3 REPLACING THE OIL PUMP ONLY FOR MACHINES FITTED WITH THIS DEVICE BEFORE REPLACING THE OIL PUMP ✓ The equipment must be correctly installed and set-up. ✓ Switch off the equipment at the main switch and disconnect from the power supply. Raise the machine [see ADJUSTING THE BASE HEIGHT p.16].

  • Page 28: Replacing The Variable-Speed Drive

    7.4 REPLACING THE VARIABLE-SPEED DRIVE BEFORE REPLACING THE VARIABLE-SPEED DRIVE ✓ The equipment must be correctly installed and set-up. ✓ Switch off the equipment at the main switch and disconnect from the power supply. 1. Raise the machine [see ADJUSTING THE BASE HEIGHT p.16].

  • Page 29: Adjusting The Clutch

    7.5 ADJUSTING THE CLUTCH 1. Remove the locking ring. 2. Turn the slotted nut clockwise to increase clutch tension and anticlockwise to decrease it. 3. Re-insert the ring in the slot. ROSCAMAT TIGER...

  • Page 30: Replacing The Motor

    7.6 REPLACING THE MOTOR BEFORE REPLACING THE MOTOR ✓ The equipment must be correctly installed and set-up. ✓ Switch off the equipment at the main switch and disconnect from the power supply. 1- Set the machine to the folded or parking position. 2- Switch off at the main switch and unplug from the power supply.

  • Page 31: Verification And Replacement Of The Depth Control Device

    7.7 VERIFICATION AND REPLACEMENT OF THE DEPTH CONTROL DEVICE ONLY FOR MACHINES FITTED WITH THIS DEVICE 7.7.1 Steps to check 1. Ensure the main power switch is off then press the two buttons (+ and -) on the panel at the same time.
  • Page 32 7.7.2 Steps to replace it with a new kit BEFORE REPLACING THE DEPTH CONTROL DEVICE ✓ The equipment must be correctly installed and set-up. ✓ Switch off the equipment at the main switch and disconnect from the power supply. ✓ If necessary, assign two operators to this operation to ensure it is performed safely. 1.
  • Page 33 9. Turn the regulator knob (9) clockwise as far as it will go to release all tension from the arm. 10. Remove the bolts (10) (2.5-mm Allen key) and then the cover (11). 11. Remove the stud (12) (3-mm Allen key) and pin (13) (M5 extractor). 12.

  • Page 34: Electrical Diagram

    8 ELECTRICAL DIAGRAM Roscamat TIGER electrical diagram WITHOUT stop and WITHOUT lubrication 230V ROSCAMAT TIGER...
  • Page 35 Electrical configurations WITH stop and WITHOUT lubrication 230V ROSCAMAT TIGER...
  • Page 36 Electrical configurations WITHOUT stop and WITH lubrication 230V ROSCAMAT TIGER...
  • Page 37 Electrical configurations WITH lubrication and WITH stop 230V ROSCAMAT TIGER...
  • Page 38 Roscamat TIGER electrical diagram WITHOUT stop and WITHOUT lubrication 120V ROSCAMAT TIGER...
  • Page 39 Electrical configurations WITH stop and WITHOUT lubrication 120V ROSCAMAT TIGER...
  • Page 40 Electrical configurations WITHOUT stop and WITH lubrication 120V ROSCAMAT TIGER...
  • Page 41 Electrical configurations WITH lubrication and WITH stop 120V ROSCAMAT TIGER...

  • Page 42: Troubleshooting

    9 TROUBLESHOOTING 9.1 ISSUE: THE MACHINE DOES NOT WORK - THE MOTOR WILL NOT START OR HAS STOPPED Remove the electrical box housing, leaving the electrical equipment uncovered and read the fault shown on the drive display. Nominal dimensions Technical Specifications Stop cause indicator OC 1: Overcurrent during acceleration Overcurrent protection...

  • Page 43: Problem: The Clutch Slips And The Tap Fails To Turn While The Motor Is Running

    9.3 PROBLEM: THE CLUTCH SLIPS AND THE TAP FAILS TO TURN WHILE THE MOTOR IS RUNNING Possible causes Solution 1.- Clutch loose = Adjust the clutch [see ADJUSTING THE CLUTCH p. 29] 2.- Insufficient tool lubrication = Use a suitable oil or emulsion for the material 3.- Tap not suited to the material = Use taps according to the material,...

  • Page 44: Spare Parts

    11 SPARE PARTS ROSCAMAT TIGER...
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  • Page 52: Guidelines For Packaging, Transport And Disassembly

    12 GUIDELINES FOR PACKAGING, TRANSPORT AND DISASSEMBLY 12.1 PACKAGING Follow the instructions below for packaging the device to change location or to ship it for repair and maintenance. 12.1.1 Preparations The device must be taken out of service. Using straps during transport will prevent movement and possible damage to the equipment.
  • Page 53 NOTES DATE DESCRIPTION ROSCAMAT TIGER...

  • Page 54: Ce Declaration Of Conformity

    CE DECLARATION OF CONFORMITY The manufacturer: Company: TECNOSPIRO MACHINE TOOL, S.L.U. Address: P.l. Pla dels Vinyats I, s/n nau 1 City: Sant Joan de Vilatorrada - 08250 County: Spain - EU Declares that this product: Model name: ROSCAMAT TIGER Model: V, VH, V E, VH E, V WITH STOP, VH WITH STOP, V WITH STOP AND LUBRICATION, VH WITH STOP AND LUBRICATION, V –...

  • Page 55: Roscamat Annex

    APPENDIX ROSCAMAT® ROSCAMAT ANNEX...

  • Page 56: Roscamat Annex

    ROSCAMAT ANNEX TAPPING ACCESSORIES ...................... 57 MODULAR SYSTEM ......................58 TIGER AND DRAGON MODULES ......................58 SHARK MODULES ............................. 58 ACCESSORIES ........................59 ROSCAMAT COMPATIBILITY TABLE .................. 62 TECHNICAL INFORMATION ....................63 MOTOR PROPERTIES ..........................63 ELECTRONIC VARIATOR PROPERTIES ....................63 TABLE OF TORQUE THREAD SIZE MODULES ................

  • Page 57: Tapping Accessories

    1 TAPPING ACCESSORIES STOCK HOLDER QUICK-CHANGE TOOL HOLDER A wide range of tap holders with and without For threading with stocks clutch, as well as other tools for quickly Capacity M5 M27 attaching different tools, such as drill bits, countersinking bits, stocks, socket...

  • Page 58: Modular System

    2 MODULAR SYSTEM 2.1 TIGER AND DRAGON MODULES Tapping capacity – steel Max. torque Max. speed < 90 kg MODULE Ø Adaptor (rpm) Ft · lb Metric Inches 8 "−1 8 " Ø31 M16-M27 8 "− 4 " Ø31 M16-M20 8 "−...

  • Page 59: Accessories

    3 ACCESSORIES NOT all the accessories shown below are compatible with your arm, for this see the compatibility table [See ROSCAMAT COMPATIBILITY TABLE p. 62] TABLES • • Four wheels (two with brake) • • Slots for fastening parts or tools. •...
  • Page 60 To move the work unit. It has four orientable wheels. DESCRIPTION DIMENSIONS Trolley 700 700x700 mm Trolley 900 900x900 mm Electrical trolley 900x900 mm Electrical trolley 800x800 mm 31 1/2 1 1/2 Code according to load FIXED COLUMN To secure to the floor using four metal studs. CODE DESCRIPTION/DIMENSIONS CL144000 Column 62mm...
  • Page 61 D63 PNEUMATIC LIFTER Pneumatic lift. The vertical position can be locked at any point, it has a pneumatic cylinder. It can be secured to the ground, on a trolley or on the ground rail to have movement on two shafts. DESCRIPTION VERTICAL STROKE 1500 D63 Pneumatic lifter...

  • Page 62: Roscamat Compatibility Table

    4 ROSCAMAT COMPATIBILITY TABLE ACCESSORY SERIES ROSCAMAT Mosquito Tiger Shark Dragon         RADIAL EXTENSION    700x20 700x25 700x30 700x35 TROLLEY + FIXED COLUMN        FIXED COLUMN ...

  • Page 63: Technical Information

    5 TECHNICAL INFORMATION 5.1 MOTOR PROPERTIES High frequency electric motor ● Power: 650 W ● Frequency: 1-250 Hz ● Single phase; Voltage: 220 240 V ● Noise level: 74 dBA ELECTRONIC VARIATOR PROPERTIES 5.2.1 Variable frequency drive (used in 230V versions) Nominal dimensions Technical Specifications Nominal power of motor...
  • Page 64 5.2.2 Variable frequency drive (used in 120V versions) Nominal dimensions Technical Specifications Nominal power of motor 0.4 kW Nominal power (kVA) 0.95 kVA Nominal voltage (V) Three-phase, 200 to 240V (with AVR function) Nominal current 2.5 A. 150% of nominal output current for 1 min. Overload capacity 200% of nominal output current for 0.5 sec.

  • Page 65: Table Of Torque Thread Size Modules

    5.3 TABLE OF TORQUE THREAD SIZE MODULES STEEL < 80 ALUMINIUM TORQUE SIZE WHITWORTH STEEL > 80 CAST PLASTIC BRONZE < 40 1/8” 5/32” 1050 1050 1050 3/16” 7/32” 1/4” G 1/8” 5/16” 3/8” G 1/4” 7/16” G 3/8” 1/2” 9/16”...

  • Page 66: Torque For Threading (Nm)

    5.4 TORQUE FOR THREADING (Nm) Aluminium Metric thread Steel > 100 kg Steel 80 100 kg Steel < 80 kg Grey Iron 5.5 MACHINE THREAD TAPS Blind hole Tap with helical grooves. Tap with straight grooves Lubrication. Lubrication and helical entry. Steel >...

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Roscamat tiger vhRoscamat tiger v eRoscamat tiger vh eRoscamat tiger v with stopRoscamat tiger vh with stopRoscamat tiger v with stop and lubrication ... Show all

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