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Tecnospiro 3arm 0 Series Instruction Manual

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INSTRUCTION MANUAL
SERIES 0

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  • Page 1 INSTRUCTION MANUAL SERIES 0...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ........................4 ABOUT THIS MANUAL ......................5 CONSIDERATIONS ............................5 DOCUMENT VERSION ..........................6 SAFETY INFORMATION ......................6 SCOPE OF APPLICATION ........................... 6 ALERTS AND GENERAL CONSIDERATIONS ..................6 EXCLUSIONS ..............................8 SYSTEM INTEGRATOR ..........................8 SYMBOLOGY AND ICONS .........................
  • Page 3 GENERAL CLEANING ..........................36 REPLACING THE GAS SPRING ....................... 37 ADJUSTING THE SPRING REGULATION SYSTEM ................38 REPLACING THE HEAD ........................... 39 REPLACING RADIAL PADS L11 ......................40 REPLACING TILTING PADS L11 ......................41 8.10 MAINTENANCE TABLE ..........................42 PNEUMATIC LOCKS ......................43 PNEUMATIC LOCKS: IDENTIFICATION ....................

  • Page 4: Introduction

    1 INTRODUCTION Dear Customer, We would like to congratulate you on your choice and we are pleased to continue our constant work to provide our customers with a simple, reliable and versatile way to improve ergonomics in the workplace. We hope these simple instructions will help you commission and operate the arm you have selected.

  • Page 5: About This Manual

    ✓ If this manual deteriorates, please Tecnospiro Machine Tool, S.L.U. (the contact TECNOSPIRO MACHINE TOOL, Company) informs that all content in this S.L.U. to replace it. document including, for example, the text, ✓ Reproducing images, graphic designs, brands, trading and...

  • Page 6: Document Version

    ✓ The equipment must not be modified any other use must be evaluated by without due authorisation from the integrator/end user. TECNOSPIRO MACHINE TOOL, S.L.U. INSTRUCTION MANUAL SERIES 0...
  • Page 7 ✓ When it is not in use, it must be left in with and sufficiently trained to use the retracted or parking position. this product or similar products. Ensure supply ✓ It is recommended that the operator equipment has been cut off at the end of the working day.

  • Page 8: Exclusions

    ✓ If for any manipulation, adjustment or 3.4 SYSTEM INTEGRATOR maintenance task, or for any other The system's integrator or end user is reason, the load is released from the responsible for integrating the machine in arm (for example, when changing the the installation, respecting all the relevant tool), the arm may suddenly ascend safety measures.

  • Page 9: Personal Protection Equipment (Ppe)

    Cleaning workers: course 3.6 PERSONAL PROTECTION workplace hazard prevention, EQUIPMENT (PPE) training on products and procedures for carrying out cleaning tasks. The personal protection equipment for this arm is merely safety footwear for all stages of Apprentices/students: may only work the life of the equipment.

  • Page 10: General Description And Technical Information

    4 GENERAL DESCRIPTION AND TECHNICAL INFORMATION The equipment consists of a pendular parallelogram balanced by a gas spring. The assembly of both secures the clamping head and keeps it in a perpendicular position to the work area. In addition, it is possible to incorporate locks (manual or pneumatic) that lock the rotation on the shaft of the base and the tilting motion of the ar.

  • Page 11: Configurations

    4.2 CONFIGURATIONS 4.2.1 CONFIGURATION TABLE Support: Tabletop support Ceiling support Locks: No locks Manual locks Pneumatic locks Arm: Support with manual lock Arm 380 mm Pneumatic operated locking tool Arm 500 mm Arm 800 mm Headmember: Vertical Multi-position with quick change Flat vertical Double articulated flat rotative Flat vertical + Bush...

  • Page 12: Dimensions

    4.3 DIMENSIONS 3arm© Series 0 tabletop CONFIGURATION DIMENSIONS Support (mm/inches) (mm/inches) (mm/inches) (mm/inches) DS (380mm) 505 / 96 / 412 / 509 / BS (500mm) 625 / 176 / 493 / 669 / BM (800mm) 925 / 377 / 693 / 1071 / INSTRUCTION MANUAL SERIES 0...
  • Page 13 3arm© Series 0 Ceiling CONFIGURATION DIMENSIONS Support (mm/inches) (mm/inches) (mm/inches) (mm/inches) DS (380mm) 505 / 401 / 107 / 509 / BS (500mm) 625 / 481 / 188 / 669 / BM (800mm) 925 / 682 / 388 / 1071 / INSTRUCTION MANUAL SERIES 0...

  • Page 14: Movements

    4.4 MOVEMENTS 4.4.1 MOVEMENT OF ROTATION Base rotation movement: 360º (Axis Z 4.4.2 ASCENDING AND DESCENDING MOVEMENTS The tilting movement on the plane ZX goes from -42º to +42º, obtaining a complete vertical stroke of 509mm (DS), 669mm (BS) or 1071mm (BM). INSTRUCTION MANUAL SERIES 0...

  • Page 15: General Technical Specifications

    4.5 TECHNICAL SPECIFICATIONS GENERAL TECHNICAL SPECIFICATIONS Load capacity (Gross load: Tool + head) Gross load range (DS) 0-21 kg (46 lbs) Gross load range (BS) 0-35 kg (77 lbs) Gross load range (BM) 0-19 kg (42 lbs) Reaction torque Maximum torque Vertical work Max.

  • Page 16: Installation

    5 INSTALLATION INSTALLATION ✓ The work bench or installation location must be a horizontal surface, thus avoiding shifts and deviations. ✓ CAUTION! Do not remove the security screw before you have finished installing the tool. Otherwise the arm could start a sharp upward movement that could cause harm. 1.
  • Page 17 4. Air connection (for versions with pneumatic locks L22 or L92 only). Requires suitable piping tube for use with compressed air. (Ø = 6 mm and working exterior pressure 0.5 - 0.7 MPa/ 5 - 7 bar). 5. Wiring connection (for versions L92 only). To connect your 3arm® arm to the controller of your tool [See ELECTROPNEUMATIC SYSTEM p.

  • Page 18: Installing And Changing Tools

    5.1 INSTALLING AND CHANGING TOOLS Before any type of adjustment or maintenance task, the staff and/or operators responsible for these tasks must bear in mind that the 3arm© arm is configured to work with a certain range of loads. SUDDEN SHARP UPWARD MOVEMENT If for any manipulation, adjustment or maintenance task, or for any other reason, the load is released from the arm (for example, when changing the tool), the arm may suddenly ascend sharply and could cause harm.

  • Page 19: Adjustments

    6 ADJUSTMENTS 6.1 BALANCING THE ARM Regulate the tension of internal shock absorber if the arm drops or has a lot of upward force. 1- Maintain the tilting arm in an approximately horizontal position to facilitate the task. 2- Using the flywheel installed for this purpose, in the upper part of the cross, rotate it as necessary.

  • Page 20: Balanced, Centred Position

    6.2 BALANCED, CENTRED POSITION -Balanced arm position: It tends to stay in the position in which it was left free. -Centred arm position: It tends to remain horizontal once left free. It is possible to adjust the arm to achieve balanced or centred adjustment. A - BALANCED (see image below) 1- Turn the Allen screw (4 mm Allen key)

  • Page 21: Regulation Of The Resistance To Rotation

    6.3 REGULATION OF THE RESISTANCE TO ROTATION. The stud in the support enable you to adjust the rotational resistance of the axe of movement of the arm. The stud with a Nylon tip can be tightened or loosened to regulate this turning resistance (5 mm Allen key).

  • Page 22: How To Secure Tools With A Square Section

    6.4 HOW TO SECURE TOOLS WITH A SQUARE SECTION To secure the tool correctly, Tecnospiro recommends using ball-tip headless Allen studs for thrust pads. This component allows you to adjust the tool from all sides, adapting the pads to the surface of the tool.

  • Page 23: Operation

    7 OPERATION 7.1 L11 MANUAL LOCK The L11 configuration allows manual locking of different arm movements by means of adjustable handles. 1- Base radial lock 2- Arm tilting lock 3- Head lock To lock the movement, turn the handle (1, 2 or 3) clockwise. To unlock the movement, turn the handle (1, 2 or 3) anticlockwise.

  • Page 24: Pneumatic Lock L22

    7.2 PNEUMATIC LOCK L22 The L22 configuration allows you to pneumatically lock different arm movements using switches. 1- Base radial lock 2- Swing Arm lock Position of the switches to obtain one lock or another. Movements Switches Cylinder control Radial movement (X-Y plane) Swing movement (Z-X plane)
  • Page 25 7.2.1 Pneumatic diagram L22 INSTRUCTION MANUAL SERIES 0...
  • Page 26 7.2.2 Pneumatic diagram L02/L52 INSTRUCTION MANUAL SERIES 0...

  • Page 27: L92 Pneumatic Lock

    7.3 L92 PNEUMATIC LOCK L92 PNEUMATIC LOCK - Failing to use telescopic compensators could cause malfunction or premature wear of the pneumatic locking system. - To configure L92 it is advisable to use telescopic compensators [See L92 PNEUMATIC LOCK: USE WITH COMPENSATORS p.
  • Page 28 7.3.1 L92 PNEUMATIC LOCK: USE WITH COMPENSATORS The use of telescopic compensators allows screw-mounting or tightening in any position (V- Vertical, H-Horizontal, A-Angle) with the arm completely blocked. For the use of compensators in your 3arm arm, follow these instructions. 1.
  • Page 29 7.3.2 L92 PNEUMATIC LOCK: USE WITHOUT COMPENSATORS The configuration L92 allows different arm movements to be locked through the activation of the tool or, failing that, the electrovalve. 1- Base radial lock 2- Swing Arm lock Below, the movements that are locked and unlocked depending on the position of the switch when the tool is operated.
  • Page 30 Depending on the Vertical (V) or Horizontal (H) work that is going to be carried out, you must position the switch as shown in the image. If working in A (angle), the switches must be positioned at V (vertical) if a more vertical than horizontal position prevails, or otherwise H (horizontal).
  • Page 31 7.3.3 L92 PNEUMATIC LOCK: MANUAL ACTIVATION When the wheel on the cover is operated (Versions L92), the arm's pneumatic lock is activated. The wheel has to move from position 1 to 2. To do this, apply a slight rotation, with your hand, as indicated in the diagram. 1- Wheel extended, arm free.
  • Page 32 7.3.4 PNEUMATIC DIAGRAM L92 INSTRUCTION MANUAL SERIES 0...
  • Page 33 7.3.5 ELECTROPNEUMATIC SYSTEM This system links the 3arm L92 arm with the tool using a suitable controller or control device (DC) ® following the diagram below. The left of the diagram represents the 3arm arm while the right shows the tool that will be used, ®...

  • Page 34: Lifter / Pneumatic Column

    7.4 LIFTER / PNEUMATIC COLUMN ® If you complement your 3Arm equipment with a pneumatic lift or a lifting column, you can ® control the up and down movement from the control panel of your 3Arm equipment and/or the control panel of the lift. Press and hold the button until the appropriate position is reached: ->...
  • Page 35 7.4.1 Lifter pneumatic diagram INSTRUCTION MANUAL SERIES 0...

  • Page 36: Maintenance

    8 MAINTENANCE The arm does not require maintenance and, when used properly, anomalies are unlikely to occur. Even so, the main, simple repairs that you can do are set out. 8.1 COMPRESSED AIR MAINTENANCE UNIT For good functioning of the compressed air unit, an air quality level of class 1.4.1 is recommended, according to the table attached.

  • Page 37: Replacing The Gas Spring

    8.5 REPLACING THE GAS SPRING PRIOR TO REPLACING THE GAS SPRING ✓ The equipment must be duly installed and integrated. ✓ Disconnect the pneumatic supply from the equipment. ✓ It is advisable to dedicate two operators to this task. ✓ If the arm has a double spring, in the event a fault is detected in one of the two, both springs must be replaced.

  • Page 38: Adjusting The Spring Regulation System

    Pay special attention to the position of the shock absorber within the groove of the arm shaft. If the shock absorber is single, mount it in the groove indicated with the notch (1), however, if the shock absorber is double, mount it in the grooves not marked with the notch (1). In turn, mount the "concave"...

  • Page 39: Replacing The Head

    8.7 REPLACING THE HEAD BEFORE REPLACING THE HEAD ✓ The equipment must be duly installed and integrated. ✓ Disconnect the pneumatic supply from the equipment (if connected). ✓ It is advisable to dedicate two operators to this task. 1. Remove all tension from the shock absorber (1) [See BALANCING THE ARM page 19].

  • Page 40: Replacing Radial Pads L11

    8.8 REPLACING RADIAL PADS L11 BEFORE THE REPLACEMENT ✓ The equipment must be duly installed and integrated. 1- Loosen the handle (1) and remove it. 2- Loosen the stud (2) (1.5mm Allen key), untwist the cover (3) and take out the pusher (4). 3- Remove the safety ring (5) and use an M4 extractor to remove the pins (6).

  • Page 41: Replacing Tilting Pads L11

    8.9 REPLACING TILTING PADS L11 BEFORE THE REPLACEMENT ✓ The equipment must be duly installed and integrated. 1. Loosen the studs (1) (2.5 mm Allen key) from the bottom of the arm. 2. Unscrew the brake assembly (2) with a compass wrench. 3.

  • Page 42: Maintenance Table

    8.10 MAINTENANCE TABLE The following table summarises the preventive maintenance tasks that will ensure the proper functioning of the equipment. The time period detailed in the table corresponds to a normal environment. If your equipment is installed in a dirty environment (foundries, outside, dust, humidity...) you should reduce the interval between maintenance tasks.

  • Page 43: Pneumatic Locks

    9 PNEUMATIC LOCKS In case of malfunction of the pneumatic locks of your 3arm ® In versions L22 and L92, follow these checkpoints. Complement this information with that shown in the section [see PNEUMATIC LOCK L22 p. 24 and L92 PNEUMATIC LOCK p. 27]. 9.1 PNEUMATIC LOCKS: IDENTIFICATION 1- Base radial lock 2- Swing Arm lock...

  • Page 44: Check Air Supply

    9.3 CHECK AIR SUPPLY Operative valid for any locking cylinder. To perform this check: 1. Release the air pressure of the arm. (2 mm Allen key) 2. Remove the cap (2), first removing the screws (1) and disconnect the air supply tube from the joint (3) that feeds the cylinder.

  • Page 45: Check Cylinder Adjustment

    9.4 CHECK CYLINDER ADJUSTMENT Operative valid for any locking cylinder. 1. Release the air pressure of the arm. 2. Remove the cap (2), first removing the screws (1) (2 mm Allen key) and disconnect the air supply tube from the joint (3) that feeds the cylinder. 3.

  • Page 46: Replacing The Cylinder And/Or Radial Pads

    9.5 REPLACING THE CYLINDER AND/OR RADIAL PADS PRIOR TO REPLACING THE CYLINDER AND/OR RADIAL PADS ✓ The equipment must be duly installed and integrated. ✓ Disconnect the pneumatic supply from the equipment. If you wish to replace the locking cylinder (9) do step 1 to 6 and 10 to 16. If you have the pad replacement kit (12) carry out the full process.
  • Page 47 8. Replace the brake assembly (12) and the brake disc (13) and screw them onto the shaft of the base with the screw (11) (7 mm Allen key). 9. Replacing the pushrod (10). 10. Assemble the cylinder (9) and the pushrod (10) with the screws (8) (2 mm Allen key). 11.

  • Page 48: Replacing The Cylinder And/Or Swivel Pads

    REPLACING THE CYLINDER AND/OR SWIVEL PADS PRIOR TO REPLACING THE CYLINDER AND/OR SWIVEL PADS ✓ The equipment must be duly installed and integrated. ✓ Disconnect the pneumatic supply from the equipment. 1. Release the air pressure of the arm. 2. Remove the cap (2), first removing the screws (1) (2 mm Allen key) and disconnect the air supply tube from the joint (3) that feeds the cylinder.

  • Page 49: Spare Parts

    10 SPARE PARTS CODE DESCRIPTION PICTURE MV400104R BASE WITHOUT LOCKING L00 (S4) MV402503 BASE WITH LOCKING L11 - L22 (S4) MV308403 BASE SPINDLE WITHOUT LOCKING L00 (S4) MV402203 BASE SPINDLE - WITH L11 - L22 (S4) MV400603 TILTING ARM DS - L00 (S4) MV402103 TILTING ARM DS - L11-L22-L92 (S4) M3275200...
  • Page 50 MV308203 HEADMEMBER COVER MV30C704R FORK REGULATION ASSEMBLY, Ø15 (S3,S4) MV30C704HR FORK REGULATION STEEL ASSEMBLY, Ø15 (S3,S4) AC020056 REGULATING HANDWHEEL MV498904R HEADS & CROSS UNIT AXIS WITH SCREWS MV31J603R LOCKING HANDLE -UNION AXIS- MV432105 SWING ARM PAD REPLACEMENT KIT, 380 (S4) MV301003 DAMPER AXIS AT THE ARM-2 DAMPERS- MVHXXX...
  • Page 51 MV30G1A3 BUTTON PANEL COVER, L22 (S3,S4) MV404604R SOLENOID VALVE PUNCH ASSEMBLY, NB (S3,S4) NH121136 SWITCH, VM1000 4NU 08 (S4) EL101500 PRESSURE SWITCH, 1/8", NC, 6 BAR (S4) NH026026 SMC SOLENOID VALVE (S4) MV431405 PARKING REPLACEMENT KIT (S4) MV406503 CLAO CAP, CIL 38 (S4) MV405903 CLAO CAP, CIL 42 (S4) MV405504...
  • Page 52 D33 JOINT/UNION PAD ASSY (S4) MV4064A4 RADIAL ARM PAD REPLACEMENT KIT (S4) MV4315A5 JOIN PAD REPLACEMENT KIT MV4316A5 MV431805 (S4) MV431905 SWING ARM PAD REPLACEMENT KIT L11 (S4) MV432405 KIT CAP HOLDERS SELECTORS (S4) MV431105 MAGNET REPLACEMENT KIT (S4) MV431705 MAGNETIC BASE ANCHOR REPLACEMENT KIT (S4) MV432205 MAGNETIC BASE ANCHOR REPLACEMENT KIT, LOCK (S4)
  • Page 53 M31794A0R SWIVEL LOCK HANDLE ASSEMBLY L11 AC060406 RADIAL HANDLE L11 MV397204R STAY 800 MV498804R STAY 500 INSTRUCTION MANUAL SERIES 0...

  • Page 54: Accessories

    11 ACCESSORIES Caution: not all the accessories shown below are compatible. Check the compatibility table [See COMPATIBILITY OF ACCESSORIES page 58]. BENCHES (1) (2) (3) • • Four wheels (two with brake) • • Slots for fastening parts or tools. •...
  • Page 55 TROLLEY To move the work unit. It has four orientable wheels. DESCRIPTION DIMENSIONS Carriage 700 700 x 700 mm 27 9/16" x 27 9/16" Carriage 900 900 x 900 mm 35 7/16" x 35 7/16" Electric carriage 900 x 900 mm 35 7/16"...
  • Page 56 COLUMN D63 Pneumatic lift. The vertical position can be locked at any point, it has a pneumatic cylinder. It can be secured to the ground, on a trolley or on the ground rail to have movement on two shafts. DESCRIPTION VERTICAL TRAVEL Column 1500 D63 940 mm 37"...
  • Page 57 ROTATION LIMITER The rotation limiter is a flexible reinforced steel cable that limits the rotational movement of the front arm, to a maximum of 1 turn, with an added margin of 10% in each rotation direction. To assemble it, unscrew the screws/studs (1) and (2) that come in the arm from the factory, and replace them with screws "A"...

  • Page 58: Compatibility Of Accessories

    11.1 COMPATIBILITY OF ACCESSORIES ACCESSORY SERIES 3 ARM       RADIAL EXTENSION       TROLLEY + FIXED COLUMN       FIXED COLUMN       PNEUMATIC TELESCOPIC LIFT ...

  • Page 59: Guidelines For Packaging, Transport And Dismantling

    13 GUIDELINES FOR PACKAGING, TRANSPORT AND DISMANTLING 13.1 PACKAGING Follow the instructions below for packing the equipment for location changes or shipments for repair and maintenance. 13.1.1 Preparatory measures The equipment must be placed out of service. Assembling the "transport safety elements" will prevent movement during transport and thus possible damage to the installation.
  • Page 60 NOTES DATE DESCRIPTION INSTRUCTION MANUAL SERIES 0...

  • Page 61: Ce Statement Of Compliance

    Declaration refers, and complies with the following European EC Directives, and their applicable Essential Health and Safety Requirements (EHSR): 2006/42/EC Machinery Directive 2014/68/EU Pressure Equipment Directive Authorised for documentation: Mr Ramon Jou Parrot of TECNOSPIRO MACHINE TOOL, S.L.U. Sant Joan de Vilatorrada, Monday, 30 October 2023 Ramon Jou Parrot, Technical Director...

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