Tecnospiro 3arm SPIDER User Manual

Electronic cable balancer
Table of Contents

Advertisement

Quick Links

USER MANUAL
SPIDER
Electronic cable balancer

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 3arm SPIDER and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Tecnospiro 3arm SPIDER

  • Page 1 USER MANUAL SPIDER Electronic cable balancer...
  • Page 2 © Copyright All contents, photos, text and graphics in this translation of the original user manual are protected by the copyright of Tecnospiro Machine Tool SLU. They may not be copied, modified, translated, reproduced, published or delivered to third parties in whole or in part without the prior written consent from Tecnospiro Machine Tool SLU.
  • Page 3: Table Of Contents

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ Contents Preface ..................................7 Copyright ..................................7 Disclaimer ................................... 7 Warranty ..................................7 Identification of the unit ............................8 Variants of the Spider arm and the Spider rail ....................8 Summary of performance of Spider variants ....................9 Definitions of terms ..............................
  • Page 4 User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 11.1 User interface ................................ 20 11.2 Operating menu ..............................21 11.2.1 Handle mode ..............................21 11.2.1.1 Operational sequence ........................21 11.2.1.2 Lifting speeds ............................21 11.2.2 Balancer mode ............................. 22 11.2.2.1 Operational sequence ........................22 11.2.3 Deposit mode (stop status) ........................
  • Page 5 User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 13.16 Eleventh parameter: Version ......................... 39 Technical data ................................40 14.1 Technical data for Spider rail ..........................40 14.2 Technical data for Spider arm ..........................41 Transport and storage ............................43 Installation of the Spider arm and the Spider rail ....................44 16.1 General information .............................
  • Page 6 User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 22.1.3 Sensors ................................66 22.1.4 Control – Servo power board ........................67 22.1.5 Control Servo power board ........................68 22.1.6 Control – HMI V1.3.3 ........................... 69 22.1.7 Button ................................70 22.1.8 LCD control V1.3.3 ............................71 22.1.9 List of materials of the Article ........................
  • Page 7: Preface

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ Preface This user manual is intended to help the user to use the unit described safely and correctly. Anyone performing work with or on the unit is required to familiarise themselves with this user manual and to observe and apply all instructions, particularly safety instructions.
  • Page 8: Identification Of The Unit

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ The lifting device contains many safety critical components which are sensitive to electrostatic discharge, so maintenance work should only be done with the proper knowledge. Identification of the unit The specification of your Spider cable balancer is shown on the rating plate. The rating plate is attached to the the casing.
  • Page 9: Summary Of Performance Of Spider Variants

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ Summary of performance of Spider variants Delivery date (year / week) (Entry made by 3arm) Spider Arm Order number Type Equipment Order number Spider Arm 75 C Steel cable Maximum load limit: 75 kg Spiral cable Arm length 2.5 m Spiral hose, compressed air with difference from standard measures...
  • Page 10 User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ Spider Arm 225 C Steel cable Maximum load limit: 225 kg Spiral cable Arm length 3.0 m Spiral hose, compressed air with difference from standard measures (Entry made by 3arm) Spider Arm 225 C Steel cable Maximum load limit: 225 kg Spiral cable Arm length 3.5 m...
  • Page 11: Definitions Of Terms

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ Definitions of terms Service user A service user is a person who manages the unit and uses it as intended, or allows authorised persons to operate it. Operator (operational staff) An operator is anyone the service user has appointed to operate the machine. Expert An expert is a person who, because of their technical training, technical knowledge and experience, has the necessary knowledge of standards, regulations, accident prevention rules and relevant operating conditions,...
  • Page 12: General Safety Rules

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ use of load lifting devices that displace the centre of gravity of the load away from the vertical, • causing the control unit to tilt. The higher the inclination, the greater the resulting deviation from the measuring cell and the resulting measured value for control.
  • Page 13: Safety Instructions For Operation

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 23. Dismantling or repairs to the unit may only be performed by authorised, qualified maintenance personnel. The arms of the lifting equipment should not be dented or damaged. In case of major damage, you should contact 3arm for advice on whether the arm needs to be replaced or repaired in order to ensure safe operation.
  • Page 14: Spider Cable Balancer Safety Devices

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ Spider Cable Balancer safety devices Several components on the Spider cable balancer are safety devices intended to prevent accidents: - End circuit breakers that prevent the unit from moving above or below the final run position. - Weight sensor in the control unit that indicates overloading or loss of load.
  • Page 15: Determination Of The Position Of The Handle

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ Determination of the position of the handle A tilt sensor in the control unit determines the position of the handle to prevent the cable from unrolling during operation if the handle deviates too much. The deviation angle is an adjustable value, and can therefore be pre-set. If this value is exceeded by pulling the equipment on the arm or on the rail, the equipment stops moving and the monitor displays the “Deviation”...
  • Page 16: Description Of Spider Balancer

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ Description of Spider Balancer Base structure: general description The lifting equipment is composed of a lifting unit and a control head, which is connected to the lifting unit via a steel cable. A control handle, which can be installed on the control head or on a load lifting device, controls the upward and downward movement.
  • Page 17: Description Of Functions

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 10 Description of functions 10.1 Control unit Rotating transmission feed for electrical Load cell system and compressed air Emergency stop Auxiliary push-button operated on Auxiliary push-button operated on the top the top left side; right side; Main ON/OFF switch Push-button V1/V2 FAST / SLOW (Push-button I/O)
  • Page 18: Function In Handle Mode

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 10.3 Function in handle mode The control unit detects the operator’s force and converts it into a lifting movement via the metal cable. Only a minimum operating force is required, regardless of the size of the load. When the control handle is released, the lifting equipment stops the vertical movement.
  • Page 19: Start / Operation

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 10.6 Start / operation ❖ After disconnecting the power supply from the lifting equipment, wait at least 10 seconds before reconnecting it. ❖ The start time following an emergency stop is about 10 seconds. ❖ Activate the lifting equipment by pressing the main switch (auxiliary push-button on top left side activated).
  • Page 20: Handling

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 11 Handling 11.1 User interface The user interface of the control unit (fig. 9) includes the emergency stop, the main ON/OFF switch. (I/O push-button), push-button V1/V2 or push-buttons for load storage, two push-buttons for programming and the monitor (see consecutive numbering 1 to 6 in fig. 9). Fig.
  • Page 21: Operating Menu

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 11.2 Operating menu 11.2.1 Handle mode 11.2.1.1 Operational sequence 1. Press the I/O push-button (green push-button on top left). If you are in balancer mode and want to return to handle mode, press the V1/V2 push-button. 2.
  • Page 22: Balancer Mode

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 11.2.2 Balancer mode 11.2.2.1 Operational sequence 1. In handle mode, press and hold V1/V2 for 2 seconds. The unit moves into balancer mode. The unit weighs the current load and allows direct manipulation of the held part. On the control unit, the balancing mode is indicated by the green LED (top left) being lit, and the yellow LED (top right) being lit.
  • Page 23: Deposit Mode (Stop Status)

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 11.2.3 Deposit mode (stop status) In balancer mode, touching the ground during downward movement eliminates the weight of the load. This activates deposit mode. There are three different setting options: 1. Not deposited 2. Deposited 3. Return to balancer mode The desired setting is made using the top right push-button.
  • Page 24 User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ The drive stops when the push-button is released. Fig. 11.6 Fig. 11.7 Push-button for cable change Cable change ______________________________________________________________ Page. 24 I 89...
  • Page 25: Menu Settings

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 12 Menu settings 12.1 User interface On the user interface of the control unit, the operator can set the menu using push-buttons, and immediately view all the information on the monitor. The essential functions controlled by the push-buttons are described in the following table. (See consecutive numbering 1 to 6 in Figure 12.1.) Fig.
  • Page 26: Summary Of Description Of Menu Functions

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 12.2 Summary of description of menu functions (English) (Spanish) Menu 1 Menu 2 First level menu Second level menu Load zero Carga cero Sleep Set Modo de espera Gear Set Vel. de arranque Password Set Contraseña PosStop P PositionStopP Pos Set...
  • Page 27: Operational Level Quick Guide (For Operators)

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 13 Operational Level quick guide (for operators) 13.1 Basic setting of the unit on the monitor following connection (power supply) with the emergency stop button pressed When the unit is turned on, the system is initialised. This is indicated by “Initialising” on the monitor. When the unit is ready, the monitor displays “Stop Status”.
  • Page 28: Balancer Mode

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 13.3 Balancer mode Fig. 13.4 Balanciermodus (Balancer Mode) Activate Balancer Mode on connecting the unit: 1. Press and hold the top right push-button for more than two seconds (the push-button flashes during this time). The unit can now be connected to and disconnected from the load. You can also turn off balancer mode in the software, or pre-set an automatic activation.
  • Page 29: Parametrisation Level

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 13.5 Parametrisation level Fig. 13.5 Fig. 13.6 Passwort 111 (password 111) Passwort 223 (password 223) To reach the parametrisation level, the following steps must be taken: 1. Press and hold the bottom left push-button until the word Password and three identical numbers (111) appear in the bottom right corner of the monitor.
  • Page 30: Second Parameter: 2 Stand-By Mode

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 13.7 Second parameter: 2 Stand-by mode Fig. 13.9 Fig. 13.10 Param. Setzen (Set parameters) / Stand-by mode 2 Schlafmodus (Stand-by Mode) The unit goes into energy-saving mode after the set period of time. To set: 1. Press the bottom left push-button and the initial setting 2 min will be displayed bottom right. Here you can enter a maximum value of 60 min.
  • Page 31: Fourth Parameter: 4 Password

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 13.9 Fourth parameter: 4 Password Fig. 13.13 Fig. 13.14 Param. Setzen (Set parameters) / Passwort (password) 4 Passwort (Password) Change the standard 223 password for a personalised password To set: 1. Press the bottom left push-button and the initial setting 111 will be displayed at the bottom right. This is simply the initial view.
  • Page 32: Fifth Parameter: Position

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 13.10 Fifth parameter: Position Fig. 13.15 Fig. 13.16 Position (Position) / 1 PositionStopP (Position Stop P) PositionStopP (Position Stop P) Fig. 13.17 Fig. 13.18 Position (Position) / 2 PositionStopN (Position Stop N) PositionStopN (Position Stop N) These are the top and bottom stops for the unit, represented by a fictitious value on the monitor.
  • Page 33: Sixth Parameter: Handle 0

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ Press the push-button at the top left once to exit the sub-menu. The monitor once again displays Position. On the Position menu level, you can also adjust the so-called Zero point (= stop point). This Zero point should also be set manually. To set Zero point: 1.
  • Page 34 User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ Warning During calibration, there no hands should be placed on the control handle. This would lead to false readings and, depending on the direction of the applied force (upwards or downwards), the unit would then move independently in the corresponding direction.
  • Page 35: Seventh Parameter: Reset Counter

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 13.12 Seventh parameter: Reset counter Fig. 13.21 Fig. 13.22 Param. Setzen (Set parameters) / Reset counter 7 Lastnull (Reset counter) Reset (zero-setting) for the cycle counter To reset: 1. Press the bottom left push-button, and a fictitious value (four digits) will appear. The bottom left is the current cycle reading.
  • Page 36: Ninth Parameter: Maximum Speeds

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ The behaviour of the unit using the control handle, taking into account the balancer mode To set: 1. Press the bottom left push-button and the initial setting 1 will be displayed at the bottom right. 2. If the cursor is set to number 1 (standard setting), this corresponds with “Control handle disables balancer mode”.
  • Page 37: Max. Speed V1 Ascending

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 13.14.1 Max. speed V1 ascending To set: 1. Press the bottom left push-button and the current speed setting will be displayed. 2. Use the top right key to adjust the numerical values; use the bottom right key to move the cursor. 3.
  • Page 38: Max. Speed V2 Descending

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 13.14.4 Max. speed V2 descending To set: 1. Press the bottom left push-button and the current speed setting will be displayed. 2. Use the top right key to adjust the numerical values; use the bottom right key to move the cursor. 3.
  • Page 39: Tenth Parameter: Sensitivity

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 13.15 Tenth parameter: Sensitivity With this function you can set the behaviour of the unit's response. Fig. 13.40 Fig. 13.41 Fig. 13.42 1 Eins (one) Param. Setzen (Set parameters)/ 10 2 Zwei (two) Empfindlichkeit (sensitivity) Fig. 13.44 Fig.
  • Page 40: Technical Data

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 14 Technical data 14.1 Technical data for Spider rail Parameter Spider 75 R Spider 150 R Spider 225 R Spider 300 R Spider 600 R Load capacity 75 kg 150 kg 225 kg 300 kg 600 kg Power supply 1700 VA 1700 VA...
  • Page 41: Technical Data For Spider Arm

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 14.2 Technical data for Spider arm Parameter Spider 75 C Spider 150 C Arm lengths ( 2.5 m 3.0 m 3.5 m 4.0 m 2.5 m 3.0 m 3.5 m 4.0 m other lengths on request) Structure M/S.
  • Page 42 User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ Parameter Spider 225 C Spider 300 C Arm lengths 2.5 m 3.0 m 3.5 m 2.5 m 3.0 m Structure Horizontal working range 360° endless 360° endless Load capacity 225 kg 300 kg Lifting force 2207 N 2943 N Power consumption 2300 VA...
  • Page 43: Transport And Storage

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 15 Transport and storage Before transportation, all moving parts must be secured. All power and supply connections must be disconnected by technical personnel only. During all transport, lifting or moving operations, all relevant safety standards (e.g. accident rules and local rules of the destination) must be respected.
  • Page 44: Installation Of The Spider Arm And The Spider Rail

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 16 Installation of the Spider arm and the Spider rail 16.1 General information Balancers are supplied in appropriate packaging. The delivery route and the packaging material depend on the country of destination and the mode of transport. In any case, care must be taken not to damage the unit during unpacking.
  • Page 45 User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ Phase (L1) Protective conductor (PE) Neutral contuctor (N) Fig. 16.2 Connection cable Warning: Danger of electric shock During work on electrical equipment, the unit must be disconnected from the power supply. In addition, you must ensure that accidental reconnection is not possible. NOTE: The unit must be earthed.
  • Page 46: Commissioning

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 17 Commissioning Commissioning can only be carried out by an appraiser. Before commissioning, all parts of the unit must be fully assembled and connected mechanically and electrically. The correct connection of all connection cables must be established and checked by an expert. 17.1 Switching on It is assumed that all preparations have been made in accordance with this user manual.
  • Page 47: Care: Inspection, Maintenance And Repair

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 18 Care: Inspection, maintenance and repair Care includes basic inspection, maintenance and repair measures. Chapter 23.3 (Annex) lists the points to be checked, the required frequency, a description of the maintenance work to be performed and the material/tools required. It also includes the corresponding protocols, which must be completed in accordance with the established periods.
  • Page 48: Required Experience For Repair Staff

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 18.2 Required experience for repair staff 18.2.1 Electricity and electronics Work on the electrical and electronic components of the lifting device must be performed, coordinated or supervised by an expert or appraiser. All applicable, relevant safety standards, including those in this translation of the original user manual, must be respected.
  • Page 49: Spare Parts And Consumables For Lifting Device

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 20.1 Spare parts and consumables for lifting device Position Name Article number Remarks Motor unit (incl. plug-in connector) Not included: - Cover for cable drum - Complete cable guide - Complete cable drum - Guide pins Cable (with end cap) Cover for cable drum...
  • Page 50: Fitting Of Spare Parts

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 21 Fitting of spare parts 21.1 Safety warnings about fitting spare parts The fitting of spare parts must be carried out, coordinated or supervised by an expert or appraiser. • Warning: Danger of electric shock • Disconnect the unit from the mains supply before starting work.
  • Page 51: Removing The Cable

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 21.2.2 Removing the cable Disconnect the unit from the power supply. The main switch or fuse must be protected to prevent accidentally reconnection. Disconnect the compressed air supply. The state of depressurisation should be checked. Compressed air hoses must be depressurised. Release the load lifting device or the hook on the control handle.
  • Page 52 User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ Fig. 21.5 / The cover is then removed. Cutting the cable. In order to be able to remove the cable completely, it must first be cut. That is to say, it should be cut above the end cap. Access the cable drum.
  • Page 53 User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ Remove the Allen screws. Fig. 21.12 Remove the Allen screws. Re-connect the main switch and power up the unit. Press the red push-button to unwind the cable To perform this action, the spiral cable must be connected to the control head. To unwind the cable, press and hold the red push-button.
  • Page 54 User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ Remove the plastic piece. Before you can remove the cable completely, the plastic piece must be removed. Fig. 21.17 Remove the plastic piece. Loosen the end piece and remove the cable. Release the pressed end piece from the mould by hand. Then draw the cable out to a defined point. Fig.
  • Page 55: Fitting The New Cable

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 21.2.3 Fitting the new cable The new cable must be an original 3arm replacement. This cable is prefabricated accordingly for this application. Insert the cable and press in order to shape it. Insert the cable at a defined point and press the end piece into the mould with your hand. Make sure the cable is also in the guide on the plastic part.
  • Page 56 User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ Press the green push-button to wind the cable. To perform this action, the spiral cable must be connected to the control head. To wind the cable, press and hold the green push-button. Fig. 21.25 Push-buttons for winding and unwinding. Fig.
  • Page 57 User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ Spider arm Spider Rail Pull the cable downwards. —not applicable— Pulley block Fig. 21.30 Insert the cable through the pulley block Fit the cover. —not applicable— Fig. 21.31 Fig. 21.32 Put cover in place. Tighten the cover screws at the top.
  • Page 58: Changing The Spiral Cable

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 21.3 Changing the spiral cable A cable change must be performed, coordinated or supervised by a trained expert or appraiser. The commissioning below can only be carried out by an appraiser who has ascertained that the unit is in optimum working order.
  • Page 59 User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ Fig. 21.38 The cover is removed. Loosening of the spiral cable on the arm Loosening of the spiral cable on rail unit Fig. 21.41 Fig. 21.39 Loosen the spiral cable on the rail unit, and while Loosen the spiral cable on the arm, and while doing doing so, loosen the thread and disconnect the so, loosen the thread and disconnect the cable (red...
  • Page 60 User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ Loosen the spiral cable on the control unit. Fig. 21.43 Loosen the spiral cable on the control unit. Fig. 21.44 Loosen and remove the cable clamps (red arrows). Push the cuff back and remove it. Release the cable from the control head. Disconnect the cable from the control unit so that the spiral cable can be removed.
  • Page 61: Fitting The Spiral Cable

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 21.3.3 Fitting the spiral cable The new spiral cable must be an original 3arm spare. This spiral cable is pre-assembled accordingly for this application. The unit must remain disconnected from the power supply. The main switch or fuse must be protected to prevent accidental reconnection. The compressed air supply must remain disconnected.
  • Page 62 User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ Fit the cover. —not applicable— Fig. 21.51 Put cover in place. Fig. 21.52 Tighten the cover screws at the top. Fig. 21.53 Tighten the cover screws at the bottom. ______________________________________________________________ Page. 62 I 89...
  • Page 63: Eu Declaration Of Conformity

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ EU Declaration of Conformity Liftkon GmbH Adress: Kanakstraße 25 D – 73061 Ebersbach/Fils Telephone +49 (0) 7163 99883-00 Fax +49 (0) 7163 99883-01 info@liftkon.de www.liftkon.de Declare under our sole responsibility that the unit consisting of the assemblies: Wizard Arm / W75C Wizard Arm / W150C Wizard Arm / W225C...
  • Page 64: Annex

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 22 Annex Connection diagram 22.1 (EPLAN-No. 2003121775 / status: 07.055.2023) 22.1.1 Power Supply ______________________________________________________________ Page. 64 I 89...
  • Page 65: Control

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 22.1.2 Control ______________________________________________________________ Page. 65 I 89...
  • Page 66: Sensors

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 22.1.3 Sensors ______________________________________________________________ Page. 66 I 89...
  • Page 67: Control - Servo Power Board

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 22.1.4 Control – Servo power board ______________________________________________________________ Page. 67 I 89...
  • Page 68: Control Servo Power Board

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 22.1.5 Control Servo power board ______________________________________________________________ Page. 68 I 89...
  • Page 69: Control - Hmi V1.3.3

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 22.1.6 Control – HMI V1.3.3 ______________________________________________________________ Page. 69 I 89...
  • Page 70: Button

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 22.1.7 Button ______________________________________________________________ Page. 70 I 89...
  • Page 71: Lcd Control V1.3.3

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 22.1.8 LCD control V1.3.3 ______________________________________________________________ Page. 71 I 89...
  • Page 72: List Of Materials Of The Article

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 22.1.9 List of materials of the Article ______________________________________________________________ Page. 72 I 89...
  • Page 73: Load Hook

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 22.2 Load hook 22.2.1 EU declaration for load hook ______________________________________________________________ Page. 73 I 89...
  • Page 74: Load Hook Ekn

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 22.2.2 Load hook EKN Table 9 - Load hook specification Fig. 23.1 Eyelet hook with adapter part ______________________________________________________________ Page. 74 I 89...
  • Page 75: Certification Of Steel Cable

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 22.3 Certification of steel cable ______________________________________________________________ Page. 75 I 89...
  • Page 76: Protocol

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 22.4 Protocol 22.4.1 Commissioning / testing protocol (2 pages) 3arm order no.: __________________________________________________________________________ Serial number: Type: Year of manufacture: Service user of the unit : ____________________________________________________________ (company) Headquarters : _________________________________________________________________ (street/floor/hall/building) ____________________________________________________________________________________________________________________ ______________________________ o Statement of Conformity present Test before commissioning The acceptance test has been performed.
  • Page 77: Inspection Report

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ If deficiencies are detected during commissioning or post-commissioning inspection, they should be indicated here. Order no. 3 ______________________________________________________________________________________________________________________ Serial number: Type: Year of manufacture: The defect has been corrected Inspection report on (date) manager (signature) The unit service user has taken this into consideration. __________________________________________________________________________________ Place / date signature of service user ______________________________________________________________...
  • Page 78: Assembly Protocol (2

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 22.4.2 Assembly protocol (2 pages) The assembly protocol must be completed when a column unit is installed. 3arm order no. ______________________________________________________________________________________________________________________ Serial number: Type: Year of manufacture: Service user of the unit (company): ________________________________________________________________________ Headquarters (street/floor/hall/building): __________________________________________________________________________________ Installation management: ___________________________________________________________________________________________________________________________________ Installation company...
  • Page 79 User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ Cleaning of drill hole Sequence (blowing, brushing): ___________________________ Type of brush / brush ø: __________________ Checked with brush calibrator:  yes  no brushed:  by hand  by machine Air spray:  500 ml  750 ml Depth setting Projection of the anchor bolt above surface of the floor: ________________________________________ mm Non-supporting layers (plaster, flooring, etc.): ______________________________________________________________ mm...
  • Page 80: Electrical Testing Protocol

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 22.4.3 Electrical testing protocol An electrical testing protocol should be drafted for commissioning, as a repeat test, following repair and after significant modifications. ______________________________________________________________ Page. 80 I 89...
  • Page 81: Operational Staff Instruction Protocol (2

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 22.4.4 Operational staff instruction protocol (2 pages) 3arm order no.: _________________________________________________________________ Serial number: Type: Year of manufacture: Unit service user (company address) ______________________________________________________________________________________________________________________ ______________________________________________________________________________________________________________________ ______________________________________________________________________________________________________________________ Place of training (company / address): ______________________________________________________________________________________________________________________ ______________________________________________________________________________________________________________________ ______________________________________________________________________________________________________________________ Content of training A demonstration of the above-mentioned lifting equipment was made and operational personnel were trained in the following: O Description of Spider functions...
  • Page 82 User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ Participants*: Signature: (please note / block capitals) (signature) ___________________________________ ____________________________________ ___________________________________ ____________________________________ ___________________________________ ____________________________________ ___________________________________ ____________________________________ ___________________________________ ____________________________________ ___________________________________ ____________________________________ ___________________________________ ____________________________________ ___________________________________ ____________________________________ ___________________________________ ____________________________________ ___________________________________ ____________________________________ ____________________ __________________________ Place / date Signature of 3arm supervisor* ______________________________________________________________ Page.
  • Page 83: Inspection And Maintenance Protocols

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 22.5 Inspection and maintenance protocols 22.5.1 Protocol for daily inspection of lifting device The lifting device should be checked daily, if possible, at the start of the working shift. 3arm order no.: ________________________________________________________________________ Serial number: Type: Year of manufacture: Daily inspection...
  • Page 84: Inspection Protocol For Lifting Device One Month After Installation

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 22.5.2 Inspection protocol for lifting device one month after installation 3arm order no.: ________________________________________________________________________ Serial number: Type: Year of manufacture: Inspection one month after installation Date of installation: ________________ Date of inspection: ________________ (please note) Control point one month after installation Tighten floor, ceiling or wall anchor points.
  • Page 85: Maintenance Protocol For Lifting Device Every Three Months

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 22.5.3 Maintenance protocol for lifting device every three months 3arm order no.: ________________________________________________________________________ Serial number: Type: Year of manufacture: Maintenance work every 3 months Year: ___________ (please note) ______________________________________________________________ Page. 85 I 89...
  • Page 86: Maintenance Protocol For Lifting Device Every Year

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 22.5.4 Maintenance protocol for lifting device every year 3arm order no.: ________________________________________________________________________ Serial number: Type: Year of manufacture: Annual maintenance work (12 months) From year ________ to year __________ (please note) ______________________________________________________________ Page. 86 I 89...
  • Page 87: Protocol For Maintenance Work: Change Of Steel Cable

    User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ 22.5.5 Protocol for maintenance work: Change of steel cable Changing the steel cable must be carried out, coordinated or supervised by a trained expert or appraiser. The commissioning below can only be carried out by an appraiser who has ascertained that the unit is in optimum working order.
  • Page 88 User manual 22-01_V22-011_EN ___________________________________________________________________________________________________________ NOTE: If the steel cable is replaced at times in addition to the recommended times, then this must be recorded in the protocol. The person responsible for the cable change signs under the corresponding month once the cable change has been made.
  • Page 89 TECNOSPIRO MACHINE TOOL, S.L.U. P.I. Pla dels Vinyats I, s/n nau 1 08250 – Sant Joan de Vilatorrada. Barcelona - Spain Tel. +34 938 76 43 59 3arm@3arm.net • www.3arm.net...

Table of Contents