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Assa Abloy SW60 Installation And Service Manual
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Assa Abloy SW60 Installation And Service Manual

Assa Abloy SW60 Installation And Service Manual

Swing door operator
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Installation and Service Manual
Entrance Systems
Swing Door Operator
Original instructions
ASSA ABLOY SW60
Original instructions

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Summary of Contents for Assa Abloy SW60

  • Page 1 Installation and Service Manual Entrance Systems Swing Door Operator Original instructions ASSA ABLOY SW60 Original instructions...
  • Page 2 ASSA ABLOY as word and logo are trademarks owned by the ASSA ABLOY Group © ASSA ABLOY Entrance Systems, 2024 Technical data subject to change without notice. Backtrack information: folder:Workspace Main, version:a884, Date:2024-12-23 time:07:52:27, state: Frozen...

  • Page 3: Table Of Contents

    Safety precautions ..................................Electronic equipment reception interference ........................Environmental requirements ..............................Technical specifications ................................ Permitted door weight and door width ..........................How the ASSA ABLOY SW60 works ..........................Door mode functionality ................................6.1.1 HOLD/AUTO/OFF switch ............................. Modes and functions on app ..............................
  • Page 4 Electrical connection ................................12.1 Mains connection ..................................12.2 Control unit (CU) ................................... 12.3 Connection of activation units and accessories (option) ....................Start-up ...................................... 13.1 Spring pre-tension (not include concealed installation) ....................13.2 App ........................................13.2.1 Install the app ................................13.2.2 Log in to the app with owner ...........................

  • Page 5: Revision

    1 Revision Revision Following pages have been revised: Page Revision - → 1.0 First release. 1027008-en-US-1.0 Issue 2024-12-23...

  • Page 6: Presentation Of Notes And Warning Signs

    2 Presentation of notes and warning signs Presentation of notes and warning signs Various symbols and texts are used in this manual for easier understanding and identification. Note: When you see Note! it contains useful advice and information to ensure correct and com- pliant usage of the system.

  • Page 7: Warning: Important Safety Instructions. Follow All Instructions Since Incorrect Installation Can Lead To Severe Injury

    3 WARNING: Important safety instructions. Follow all instructions since incorrect installation can lead to severe injury. WARNING: Important safety instructions. Follow all instructions since incorrect installation can lead to severe injury. Failure to observe the information in this manual may result in personal injury or damage to equipment.
  • Page 8 3 WARNING: Important safety instructions. Follow all instructions since incorrect installation can lead to severe injury. The doorset can be operated automatically or manually by activa- tors. It can also be used manually as a door closer. Do not dash through a closing door. Issue 2024-12-23 1027008-en-US-1.0...

  • Page 9: Important Information

    Important information Intended use The ASSA ABLOY SW60 is an automatic swing door operator developed to facilitate entrances to buildings and within buildings through swing doors. The ASSA ABLOY SW60 is an electromechan- ical operator approved for fire door applications. This widely used operator can be found in appli- cations ranging from handicapped access in private homes to commercial establishments.

  • Page 10: Electronic Equipment Reception Interference

    Environmental requirements ASSA ABLOY Entrance Systems products are equipped with electronics and may also be equipped with batteries containing materials which are hazardous to the environment. Disconnect power before removing electronics and battery and make sure it is disposed of properly according to local regulations (how and where) as was done with the packaging material.

  • Page 11: Technical Specifications

    5 Technical specifications Technical specifications Ensure that the door operator with the technical specifications below is suitable for the installation. Manufacturer: ASSA ABLOY Entrance Systems US Inc. Address: 1900 Airport Road, Monroe, NC 28110, US Type: ASSA ABLOY SW60 Power supply: 120 V AC +10/-15%, 50/60 Hz, mains fuse max.

  • Page 12: Permitted Door Weight And Door Width

    5 Technical specifications This product is to be installed internally. 1 / 4” (83 mm) 5 / 16” (8 mm) 7 / 8” 1 / 8” (47 mm) (28 mm) 5 / 16” (8 mm) 3 / 8” (35 mm) Permitted door weight and door width J=116184 lbin²...

  • Page 13: How The Assa Abloy Sw60 Works

    How the ASSA ABLOY SW60 works The swing door operator ASSA ABLOY SW60 uses a motor which is connected to the output shaft. The push or pull arm system that is connected to the output shaft opens the door in a surface mounted application.

  • Page 14: Hold / Parking

    6 How the ASSA ABLOY SW60 works 6.2.5 Hold / Parking The door can be held at any position when opening or closing. The door will not react on impulses, "push and go" or "push and close". 6.2.6 Opening When an activation signal is received by the control unit, the door is opened at the installer-adjusted opening speed.

  • Page 15: Function Of Locks

    6 How the ASSA ABLOY SW60 works 6.2.16 Function of locks The control unit has an available output of DC for external locks The lock output is short circuit proof and can supply a lock with 12 V DC, max. 1200 mA or 24 V DC, max.

  • Page 16: Part Identification

    7 Part identification Part identification Issue 2024-12-23 1027008-en-US-1.0...
  • Page 17 7 Part identification Item No. Art. No. Description 330001225 Back plate with power cable 331020445BK Spindle cover kit (Black) 331020445PD Spindle cover kit (Grey) 331019785 Bracket power plug 331026622 Endplate with control switch (Black), 83 mm 331026156 Endplate (Black), 83 mm 331026148DB Cover (Black), 83 mm 331026148NA...

  • Page 18: Arm Systems

    8 Arm systems Arm systems Pushing installation with PUSH arm Reveal 1 / 8” 0 - 5 (0 - 130mm) Reveal Art. No.: 1020224 0 - 2 11/16" (0 - 68mm) Art. No.: 1019456 2 1/4 - 5 1/8" (56 - 130mm) 8.1.1 Drive shaft extension kits for PUSH arm 3 / 8”...

  • Page 19: Pulling Installation With Pull Arm

    8 Arm systems Pulling installation with PULL arm Art. No.: 1020226 Reveal 0 - 2” (0 - 51mm) 8.2.1 Drive shaft extension kits for PULL arm 3 / 4” (43mm) 1 / 8” (28mm) Art. No.: 1020925 1027008-en-US-1.0 Issue 2024-12-23...

  • Page 20: Options

    9 Options Options Push plates For ADA compliance, center of push plate(s) must be 34"-48" above finished floor or height required by local AHJ. 9.1.1 Push plates PRESS TO OPEN P/N: 75-02-101 P/N: 75-02-102 PRESS TO OPEN P/N: 75-02-107 P/N: 75-02-108 P/N: 75-02-280 9.1.2 Remote transmitter push plates...

  • Page 21: Labels

    9 Options Labels Label kit, Art. No.: 1020887 75-20-102 21-24-005 Dual side "AUTOMATIC CAUTION DOOR" Dual side "Low Energy Power Operated Door" PUSH TO PULL TO OPERATE OPERATE 21-24-006 21-24-008 Push side "PUSH TO OPERATE" Pull side "PULL TO OPERATE" ACTIVATE SWITCH TO OPERATE...

  • Page 22: Pre-Installation

    10 Pre-installation Pre-installation 10.1 General tips/Safety concerns In all instances, where work is being done, the area is to be secured from pedestrian traffic to prevent injury. In all instances, where work is being done, the main power is to be removed to prevent injury.

  • Page 23: Installation Examples

    Expansion-shell bolt, min. M6x85, UPAT PSEA B10/25, min. 2" (50 mm) from the underside * ASSA ABLOY Entrance Systems minimum recommended requirements. Building Codes may give different specifications. ** Thinner wall profiles (1/8-3/16" / 3-5 mm) must be reinforced with rivet nuts.

  • Page 24: Mechanical Installation

    11 Mechanical installation Mechanical installation The operator is mounted on either side of the door header depending on type of doors. The door is controlled with a push or pull arm system. Note: Consider all power wire entry locations and signaling wires before preparing back plate. Please do not touch the PCB during installation to prevent static breakdown.
  • Page 25 11 Mechanical installation Right hand 2. Mount the Backplate 39” (993mm) 7 / 16” 1 / 8” 3 / 4” (138mm) (130mm) (147mm) 1 / 8” 3 / 4” (28mm) (44mm) 5 / 16” 4” (102mm) ST5.5 x 50 ST5.5 x 50 M6 x 30 (8mm) Reinforced concrete...

  • Page 26: Mount The Operator

    11 Mechanical installation Refer to the picture for recommended location of lock kick. Unscrew this screw to move − the lock kick and adjust angle Max. Min. Lock kick of lock kick. 4. Mount the Operator M5x55 (4x) m / 44 lbf •...
  • Page 27 11 Mechanical installation 5. Mount the Arm The flat face of the extension shaft should be aligned to groove flat face on the arm. 90° 20 N m / 177 lbf • • ST5.5 x 32 M6 x 20 Wood Metal (2x) 90°...
  • Page 28 11 Mechanical installation ST6.3 x 38 M6 x 30 Wood Metal (2x) 80° - 110° ＞1 15 / 16” (50mm) Encoder Motor Lock kick (Optional) Note! Do not remove jumper unless lock kick installed. Issue 2024-12-23 1027008-en-US-1.0...
  • Page 29 11 Mechanical installation Right hand R i d Left hand 2. Mount the Backplate 39” (993mm) 3 / 4” 1 / 8” 7 / 16” (147mm) (130mm) (138mm) 1 / 8” 3 / 4” (28mm) (44mm) 5 / 16” 4” (102mm) (8mm) ST5.5 x 50 ST5.5 x 50...
  • Page 30 11 Mechanical installation Refer to the picture for recommended location of lock kick. Unscrew this screw to move − the lock kick and adjust angle Max. Min. Lock kick of lock kick. 4. Mount the Operator M5x55 (4x) m / 44 lbf •...
  • Page 31 11 Mechanical installation 5. Mount the Arm The flat face of the extension shaft should be aligned to groove flat face on the arm. 90° 20 N m / 177 lbf • • ST5.5 x 32 M6 x 20 Wood Metal (2x) 90°...
  • Page 32 11 Mechanical installation ST6.3 x 38 M6 x 30 Wood Metal (2x) 80° - 110° ＞1 15 / 16” (50mm) Lock kick (Optional) Motor Encoder Note! Do not remove jumper unless lock kick installed. Issue 2024-12-23 1027008-en-US-1.0...

  • Page 33: Pull Arm System

    11 Mechanical installation 11.2 PULL arm system 1. Determine the Door Hand (pull instructions) Spindle Installation movie 3 / 4” 15 / 16” (44mm) (23mm) 1 / 8” 2” (28mm) (51mm) 3 / 4” 5 / 8” 3 / 8” (10mm) (43mm) (66mm)
  • Page 34 11 Mechanical installation Left hand 2. Mount the Backplate 39” (993mm) 7 / 16” 1 / 8” 3 / 4” (138mm) (130mm) (147mm) 1 / 8” 3 / 4” (28mm) (44mm) 5 / 16” 4” (102mm) (8mm) ST5.5 x 50 ST5.5 x 50 M6 x 30 Note! Screw head must be...
  • Page 35 11 Mechanical installation Refer to the picture for recommended location of lock kick. Unscrew this screw to move − the lock kick and adjust angle Max. Min. Lock kick of lock kick. 4. Mount the Operator M5x55 (4x) Note! The direction of the arrow on the operator should be same as opening rotation direction.
  • Page 36 11 Mechanical installation 5. Mount the Arm (2x) ST4.8 x 60 M5 x 40 Wood Metal When reveal = 0 and arm against door frame, do following steps to get pre-tension. When reveal ≠ 0, push the arm with angle 2 - 3° to get pre-tension, but don’t exceed.
  • Page 37 11 Mechanical installation Encoder Motor Lock kick (Optional) 80°-110° Note! Do not remove jumper unless lock kick installed. 1027008-en-US-1.0 Issue 2024-12-23...
  • Page 38 11 Mechanical installation d Right hand Left hand L 2. Mount the Backplate 39” (993mm) 3 / 4” 1 / 8” 7 / 16” (147mm) (130mm) (138mm) 1 / 8” 3 / 4” (28mm) (44mm) 5 / 16” 4” (102mm) (8mm) ST5.5 x 50 ST5.5 x 50...
  • Page 39 11 Mechanical installation Refer to the picture for recommended location of lock kick. Unscrew this screw to move − the lock kick and adjust angle Max. Min. Lock kick of lock kick. 4. Mount the Operator M5x55 (4x) m / 44 lbf •...
  • Page 40 11 Mechanical installation 5. Mount the Arm ST4.8 x 60 M5 x 40 (2x) Wood Metal When reveal = 0 and arm against door frame, do following steps to get pre-tension. When reveal ≠ 0, push the arm with angle 2 - 3° to get pre-tension, but don’t exceed.
  • Page 41 11 Mechanical installation Lock kick (Optional) 80° - 110° Motor Encoder Note! Do not remove jumper unless lock kick installed. 1027008-en-US-1.0 Issue 2024-12-23...

  • Page 42: Electrical Connection

    12 Electrical connection Electrical connection The installation shall be made according to local codes. During any work with the electrical connections the mains must be disconnected. Place the electric switch easily accessible from the operator. If a plug contact is used in the in- stallation the wall socket shall be placed easily accessible from the operator.
  • Page 43 12 Electrical connection Alt. 2 Power adaptor (option) Pin (4) Pin (3) Ground wire (1) Accessory of the long ground wire (2) Power adaptor holder (5) Extension power cord (6) Power adaptor (7) 24 V DC Power adaptor (7) 24 V DC a Disconnect the mains power.

  • Page 44: Control Unit (Cu)

    12 Electrical connection 12.2 Control unit (CU) Power connector 1 +24V Power connector 2 Note 1! +24V input power should be 22.8 - 26V. Note 2! The two power connectors should not be plugged into electrical power at same me. POWER PCB LOCK- LOCK+...

  • Page 45: Connection Of Activation Units And Accessories (Option)

    12 Electrical connection 12.3 Connection of activation units and accessories (option) 1027008-en-US-1.0 Issue 2024-12-23...

  • Page 46: Start-Up

    Before the learning procedure starts, make sure that the door has been properly closed i.e., not by force. 13.2.1 Install the app Download the ASSA ABLOY Swing Door Manager app from the Google Play or App Store. Issue 2024-12-23 1027008-en-US-1.0...

  • Page 47: Log In To The App With Owner

    13 Start-up 13.2.2 Log in to the app with owner 1027008-en-US-1.0 Issue 2024-12-23...

  • Page 48: Learn

    13 Start-up 13.2.3 Learn Press Learn button on CU Scan QR code on the label for more than 4 seconds. that attached to the flat cable of CU. Note: If any issues with learning or could not connect to the door after learning, please check the connectin of mains power, installation of the unit or the arm system, then restart learning again.

  • Page 49: Settings

    13 Start-up 13.2.5 Settings 13.2.6 Add user by owner Note: Owner can add up to 7 users. 13.2.7 Remove user by owner 1027008-en-US-1.0 Issue 2024-12-23...

  • Page 50: Log In To The App With User

    13 Start-up 13.2.8 Log in to the app with user At the same time, owner click “Add user” and show the QR code. User scan the QR code from owner. 13.2.9 The differences between owner and user Functions Owner User Factory reset Show users Add user...

  • Page 51: Additional Door Information

    13 Start-up 13.2.10 Additional door information 13.2.11 Configuration parameters Parameter name Default settings Value Hold open time 2s - 6h Opening time 4.5s 4.5s - 9s Closing time 4.5s 4.5s - 9s Arm system Push / Pull Push / Pull Push and go Not active Not active / Active...

  • Page 52: Cover

    14 Cover Cover Secure cover with screw. Apply the ASSA ABLOY logotype to the cover, see below. M3x6 (1x) M3x12 (4x) Remove the plastic film Issue 2024-12-23 1027008-en-US-1.0...

  • Page 53: Troubleshooting

    14 Cover Troubleshooting Fault Possible reasons why Remedies/Explanations The door does not open Control switch is set to OFF Change the setting of the control switch The motor does not start Mains power is missing Check the mains power and fuse in the building LED light blinks Door is in error Remove power, wait 10 seconds.

  • Page 54: Service/Maintenance

    Service/Maintenance Regular inspections shall be made according to national regulations and product documentation by an ASSA ABLOY Entrance Systems-trained and qualified technician. Regular scheduled mainte- nance should be in accordance with national requirements and product documentation. This is especially important when the installation concerns a fire-approved door or a door with an emer- gency opening function.

  • Page 55: Ansi / Bhma A156.19 (Low Energy Application)

    17 ANSI / BHMA A156.19 (LOW ENERGY APPLICATION) ANSI / BHMA A156.19 (LOW ENERGY APPLICATION) 17.1 REQUIREMENTS FOR LOW ENERGY POWER OPERATED DOORS The following texts are excerpts from American National Standard for low energy power operated swing doors. Please refer to the full standard if necessary. 17.1.1 Activation The operator shall be activated by a knowing act.

  • Page 56: Signage

    17 ANSI / BHMA A156.19 (LOW ENERGY APPLICATION) Table II Total Opening Time to 90 Degrees Backcheck at 60 degrees Backcheck at 70 degrees Backcheck at 80 degrees Table I plus 2 seconds Table I plus 1.5 seconds Table I plus 1second If the door opens more than 90 degrees, it shall continue at the same rate as backcheck speed.
  • Page 58 Building on the long-term success of the Besam, Albany and Megadoor brands, we offer our solutions under the ASSA ABLOY brand. Our products and services are dedicated to satisfying end-user needs for safe, secure, convenient and sustainable operations.