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Summary of Contents for SCHUNK VERO-S NSE-S3 138 IOL
- Page 1 Quick-change pallet system VERO-S NSE-S3 138 IOL Assembly and Operating Manual Translation of Original Operating Manual...
- Page 2 Best regards, Your SCHUNK team Customer Management Tel. +49-7572-7614-1300 Fax +49-7572-7614-1039 cmm@de.schunk.com Please read the operating manual in full and keep it close to the product. 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360...
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Page 3: Table Of Contents
4.4.1 Size NSE-S3 138 IOL..............20 4.4.2 KVS 40 cone seal ................ 22 4.5 Clamping pins SPA 40, SPB 40, SPC 40, SPG 40 ..........23 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360... - Page 4 11 Assembly Drawings ................42 11.1 Size NSE-S3 138 IOL................42 11.2 KVS 40 cone seal ................. 43 12 Manufacturer certificate................. 44 13 EU declaration of conformity ..............45 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360...
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Page 5: General
Denotes a hazard with a low degree of risk that, if not avoided, could result in a minor or moderate injury. CAUTION Information about avoiding material damage. 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360... -
Page 6: Applicable Documents
Air bleed screw for monitoring face contact to KVS 40 Weaker pressure spring for cone seal Monitoring systems Protection cover SDE Indexing pins IXB V1 Rigid-contact interface 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360... -
Page 7: Basic Safety Notes
Structural changes should only be made with the written approval of SCHUNK. 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360... -
Page 8: Spare Parts
Personnel must have read and understood the complete manual before beginning any work on the product. Observe country-specific accident prevention regulations and the general safety notes. 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360... -
Page 9: Personal Protective Equipment
If the clamping device is closed, the clamping pallet rests on the clamping slides after loading. When the clamping device is opened, the clamping pallet falls down. This poses a risk of crushing. 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360... -
Page 10: Notes On Safe Operation
Establish a safe state, switch off the energy supply, ensure that no residual energy remains and secure against inadvertent reactivation. 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360... -
Page 11: Notes On Particular Risks
Wait for the system to come to a complete standstill in safe state. Do not reach into the clamping module. 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360... - Page 12 Do not control the media transfer units until the device is clamped on the quick-change pallet systems. Take suitable protective measures to secure the danger zone. 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360...
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Page 13: Product Description
35 / 50 / 75 NSE-S3 138-V1-K IOL 1545577 35 / 50 / 75 * Holding force when fastening the clamping pin with cylindrical screw – DIN EN ISO 4762/12.9 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360... -
Page 14: Suitability For Welding Applications
If the quick-change pallet system is to be used outside the specified welding currents, please contact your SCHUNK contact person. 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360... -
Page 15: Assembly
CAUTION Do not use excessive temperatures when attaching the cables to the rigid contacts. This can damage the rigid contacts. 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360... -
Page 16: Installing And Connecting
Before starting any work on the product: Switch off the power supply and secure against restarting. Make sure, that no residual energy remains in the system. 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360... - Page 17 (IP 67). Only clean open interfaces dry. Do not clean the open interface with compressed air, otherwise dirt or humidity may get into the interior of the interface. 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360...
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Page 18: Fastening And Connection
For the clamping areas that are not intended for aligning the device or pallet, clamping pins with centering clearance (SPC 40) must be used (} 4.5 [/ 23]). 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360... - Page 19 If the turbo connection is not used, the relevant side of the piston must be able to ventilate. 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360...
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Page 20: Size Nse-S3 138 Iol
⑥. The rigid contact interface Part lists (not included in the scope of delivery) must be implemented and connected by the customer. 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360... - Page 21 Circuit diagram Assignment Function minimum connection cross port type section Class A IO-Link 0.25 mm IO-Link Power +24 VDC Power IO-Link 0.25 mm IO-Link 0.25 mm Communication 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360...
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Page 22: Kvs 40 Cone Seal
Clamping pins clamped, Sealing ring clamped, clamping module closed prepared for loading Clamping slide unlocked Check the cone seal when loading with the clamping pallet. 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360... -
Page 23: Clamping Pins Spa 40, Spb 40, Spc 40, Spg 40
Only original SCHUNK clamping pins may be used. If the clamping pins are to be used in customer-owned devices, the customer must provide sufficiently dimensioned threaded holes or a sufficiently thick mounting material. 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360... - Page 24 > 13 > 18 > 18 > 24 > 16 * The length of the screwed-in thread must not exceed the dimension "G" under any circumstances! 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360...
- Page 25 Furthermore, the customer workpiece or the clamping pallet must always have the described flatness. The clamping pin type B may deviate in its twisting position by max. +/-10°. 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360...
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Page 26: Information To Clamping Pin Spg 40
When connecting the screws from above, a 10 mm longer M12 screw of strength class 12.9 must be used according to the mounting option on the left in the illustration. 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360... -
Page 27: Pneumatics Circuit Diagram
Optional: air purge / contact monitoring / exhaust air Air purge / contact monitoring at 2 bar Blow-out air cleaning function, 3 to 6 bar Air purge / exhaust air (M7 connection) integrated 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360... - Page 28 – Switch off blow-off air → before placing the pallet (approx. 1 mm) – Switch on blow-off air → only after lifting the pallet (approx. 1 mm) 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360...
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Page 29: Screw Tightening Torques
Component Plug (basic version) Bottom cover Tightening torque (Nm) Tightening torques for fastening the rigid contact interface (Screw quality A2) Schraubengröße Tightening torque M (Nm) 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360... -
Page 30: Dynamic Pressure Monitoring For Workpiece Planar Contact Monitoring For Versions With Cone Seal
→ Differential pressure at the pressure sensor increases, measurable dynamic pressure maximum 2 bar with full-surface support of the clamping pallet at all support areas. 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360... - Page 31 Assembly Metallically dense Metallically dense ring contact surface ring contact surface 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360...
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Page 32: Function
Clamping slide Clamping slide Clamping pin “Closed without clamping pin”: Clamping slides have passed the "Clamped with clamping pin" position and are at their maximum closed position. 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360... -
Page 33: Pressure In Turbo Chamber
Teach-in and tare the pressure sensor for the pressure in the turbo chamber. The exact sequence of the respective teaching and taring processes is described in the software manual. 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360... -
Page 34: Kvs 40 Cone Seal
When using the blow-out function for air-purge face contact monitoring, the sealing ring on the bearing surface of the module must be removed. . 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360... -
Page 35: Operation
Before starting any work on the product: Switch off the energy supply and secure against re-connection. Ensure that no residual energy remains in the system. Do not actuate media transfer units until loading is completed. 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360... -
Page 36: Maintenance And Care
The system may only be commissioned again once the faults have been removed. For example, by replacing the damaged unit. 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360... -
Page 37: Storage
Only store the product in dry rooms. Protect the product from major temperature fluctuations. NOTE: Before recommissioning, clean the product and all attachments, check for damage, functionality and leaks. 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360... -
Page 38: Troubleshooting
The "Clamped with clamping pin" position Insert new clamping pin. Teach on clamping pin is not recognized due to increased wear on the clamping pin. 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360... -
Page 39: Malfunctions When Loading And Unloading The Change Interface With Fitted Cone Seal
Sealing ring spreads too little when closing Ensure that the components are installed in the the clamping module correct position 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360... -
Page 40: Seal Kit And Part Lists
* not included in the scope of delivery. To be ordered as an accessory. Parts list key -K -Variant all -V1 Variants Included in the sealing kit 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360... -
Page 41: Cone Seal Kvs 40 (Id 1313742)
* Component for sealing within X Included in the sealing kit the installation space for the Z Included in the supply of blow-out air accessory kit 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360... -
Page 42: Assembly Drawings
Assembly Drawings 11 Assembly Drawings 11.1 Size NSE-S3 138 IOL NSE-S3 138, NSE-S3 138-V1 ** NSE-S3 138-K, NSE-S3 138-V1-K *** NSE-S3 138-V1, NSE-S3 138-V1-K 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360... -
Page 43: Kvs 40 Cone Seal
Assembly Drawings 11.2 KVS 40 cone seal 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360... -
Page 44: Manufacturer Certificate
Other related technical Standards and specifications: VDMA 34192:2019 Safety requirements for clamping devices for use on machines Mengen, 11th of June 2024 p.p. Philipp Schräder; Head of Engineering Design 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360... -
Page 45: Eu Declaration Of Conformity
IEC 61131-9:2021 Person authorized to compile the technical documentation: Philipp Schräder, Address: see manufacturer's address Mengen, 11th June 2024 p.p. Philipp Schräder; Head of Engineering Design 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360... - Page 46 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360...
- Page 47 01.00 | VERO-S NSE-S3 138 IOL | Quick-change pallet system | en | 1595360...
- Page 48 H.-D. SCHUNK GmbH & Co. Spanntechnik KG Lothringer Str. 23 D-88512 Mengen Tel. +49-7572-7614-0 info@de.schunk.com schunk.com Folgen Sie uns I Follow us Wir drucken nachhaltig I We print sustainable...
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