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Summary of Contents for SCHUNK NSL3 turn 450-3
- Page 1 Translation of the assembly and operating manual VERO-S Clamping Station NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z Assembly and Operating Manual Superior Clamping and Gripping...
- Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 1343369 Version: 02.00 |17/06/2021|en...
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Page 3: Table Of Contents
4.3 Connections of the clamping station ..............24 4.3.1 Unlocking connection.................. 25 4.3.2 Turbo connection ..................25 4.3.3 Visual pressure indicator for turbo monitoring .......... 26 4.4 Description and functions of the clamping points ..........26 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en... - Page 4 8.3 Accessories for clamping pallets ................50 8.4 Upgrade to NSL3 turn-Z ..................50 9 Assembly drawing ....................51 10 Translation of the original declaration of incorporation ........... 52 11 Annex to Declaration of Incorporation..............53 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en...
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Page 5: General
Non-observance will inevitably cause irreversible injury or death. WARNING Dangers for persons! Non-observance can lead to irreversible injury and even death. CAUTION Dangers for persons! Non-observance can cause minor injuries. CAUTION Material damage! Information about avoiding material damage. 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en... -
Page 6: Applicable Documents
1.1.3 Sizes This operating manual applies to the following sizes: • NSL3 turn 450-3, NSL3 turn 450-3-Z • NSL3 turn 570-5, NSL3 turn 570-5-Z Warranty The warranty period is 12 months after delivery date from factory or 500 000 cycles*, if it is used as intended, under the following conditions: •... -
Page 7: Components Of A Clamping Station
Mounting screws for star groove tables in pitch circle (8 x 45°) Fitting bore for centering 10 Name plate Quick-change pallet 11 Pressure indicator for modules turbo monitoring Fastening holes for 12 Air connections transport lugs 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en... -
Page 8: Scope Of Delivery
2 guide pins for groove 14, 8 screws DIN ISO 4762 M12 x 45 mm, 8 nuts for T-slot DIN 508 M12 x 14, 1 locking coupling G1/8", 3 eye bolts M12 DIN 580 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en... -
Page 9: Accessories
• Flexible centering taper • Centering sleeve suitable for flexible centering taper • Suitable screw-joint components • Suitable guide pins for alignment • Manual lathe chuck • Chuck jaws for manual lathe chuck 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en... -
Page 10: Basic Safety Notes
• People work on machines or technical equipment that do not comply with the EC Machinery Directive 2006/42/EC, disregarding the applicable safety regulations. • The technical data specified by the manufacturer are exceeded during usage. 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en... -
Page 11: Constructional Changes
Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. Environmental and operating conditions Required ambient conditions and operating conditions... -
Page 12: Personal Protective Equipment
• Wear heat-resistant protective gloves when handling hot surfaces. • Wear protective gloves and safety goggles when handling hazardous substances. • Wear close-fitting protective clothing and also wear long hair in a hairnet when dealing with moving components. 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en... -
Page 13: Notes On Safe Operation
• Immediately remove the product from operation and report the malfunction to the responsible departments/persons. • Order appropriately trained personnel to rectify the malfunction. • Do not recommission the product until the malfunction has been rectified. 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en... -
Page 14: Disposal
• If the energy supply is connected, do not move any parts by hand. • Do not reach into the open mechanism or movement area of the product during operation. 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en... -
Page 15: Holding Force And Screw Strength
On this basis fastening screws of the property class 12.9 are to be used only. Only original SCHUNK Clamping-Pins are to be used. When the clamping pin is used in the customer’s own assembly device, the customer is to provide for a sufficiently dimensioned tap and satisfactory strength of the fastening material. -
Page 16: Protection Against Dangerous Movements
Before starting up the machine or automated system, check that the EMERGENCY STOP system is working. Prevent operation of the machine if this protective equipment does not function correctly. 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en... -
Page 17: Notes On Particular Risks
• The machines and equipment must fulfill the minimum requirements of the EC Machinery Directive 2006/42/EC; specifically, they must have effective technical measures to protect against potential mechanical hazards. • Wear personal protective equipment. 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en... - Page 18 • The danger zone must be surrounded by a protective enclosure during operation. • Follow the safety and accident-prevention regulations when operating the product, especially when working with machine tools and other technical equipment. 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en...
- Page 19 CAUTION Risk of injury due to crushing. • Install the product carefully. • Do not place any limbs into the gaps or between the product and the machine. • Wear protective gloves. 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en...
- Page 20 • Wear protective gloves when removing the workpieces. • Automatic loading is preferred. CAUTION Danger due to pneumatic exhaust noises. Noise pollution from the exhaust system and whistling pneumatic equipment during the working process. • Wear hearing protection. 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en...
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Page 21: Technical Data
A separate maintenance unit with oiler must be used for the air supply. Further technical details for the products used can be found in the assembly and operating manual enclosed. ( 1.1.2, Page 6) 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en... -
Page 22: Assembly
The actuating air must be attached to one connection only. When attaching the hose line to the air supply, the air coupling and the air connection for the clamping station must be free of dirt. 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en... -
Page 23: Mounting And Alignment Of The Clamping Station
(item 17). The height of the modules will only be even once the clamping station has been properly mounted on the machine table. 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en... -
Page 24: Connections Of The Clamping Station
Actuation of unlocking Sealing nipple NW 5 connection Pressure display for Actuation of turbo operating mode status connection Unlocking connection Locked module by turbo impulse, indicator pin raised Locking coupling Unlocked modules (recessed indicator pin) 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en... -
Page 25: Unlocking Connection
Technical data for the turbo connection can be found in the chapter "Technical Data" in this ( 3, Page 21) Assembly and Operating Manual for VERO-S quick-change pallet system NSE3 ( 1.1.2, Page 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en... -
Page 26: Visual Pressure Indicator For Turbo Monitoring
A switch symbol on the pressure display is used to monitor the current operating mode. Description and functions of the clamping points The clamping station NSL3 turn is available in two designs. 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en... -
Page 27: Nsl3 Turn
Two of the installed quick-change pallet modules cover the alignment function here. The three different clamping pin types SPA, SPB, SPC are needed (see Fig. "NSL3 turn 450-3" and "NSL3 turn 570-5" as well as the chapter "Clamping pins SPA 40, SPB 40, SPC 40"... - Page 28 Clamping area for Type B clamping pin (SPB) for positioning in one direction Clamping area for Type C clamping pin (SPC) with centering clearance of 0.1 mm Cover Operator side, front 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en...
- Page 29 Clamping area for Type B clamping pin (SPB) for positioning in one direction Clamping area for Type C clamping pin (SPC) with centering clearance of 0.1 mm Cover Operator side, front 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en...
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Page 30: Nsl3 Turn-Z
VERO-S quick-change pallet modules. The two different clamping pin types SPB, SPC are needed (see Fig. "NSL3 turn 450-3-Z" and "NSL3 turn 570-5-Z" as well as the chapter "Clamping pins SPA 40, SPB 40, SPC 40"... - Page 31 Type A (SPA) clamping pin Clamping area for Type B clamping pin (SPB) for positioning in one direction Clamping area for Type C clamping pin (SPC) with centering clearance of 0.1 mm Operator side, front 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en...
- Page 32 Type A (SPA) clamping pin Clamping area for Type B clamping pin (SPB) for positioning in one direction Clamping area for Type C clamping pin (SPC) with centering clearance of 0.1 mm Operator side, front 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en...
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Page 33: Clamping Pins Spa 40, Spb 40, Spc 40
This is why only screws of strength class 12.9 may be used. Only original SCHUNK clamping pins may be used. If the clamping pins are to be used in customer-owned devices, the customer must provide sufficiently dimensioned threaded holes or a sufficiently thick mounting material. -
Page 34: Information To Clamping Pin Spg 40
Depending on the clamping station used, different clamping pallets are provided. In order to achieve the maximum centering accuracy for the pallets, it is essential that the clamping pins be arranged as specified in the illustrations. 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en... - Page 35 1 Type B clamping pin (SPB) for positioning 2 Type C clamping pin (SPC) with centering in one direction clearance of 0.1 mm 3 Type A clamping pin (SPA) with 4 Ø Pitch circle positioning accuracy 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en...
- Page 36 1 Type B clamping pin (SPB) for positioning 2 Flexible centering taper for highest in one direction positioning accuracy, replaces Type A clamping pin 3 Type C clamping pin (SPC) with centering 4 Ø Pitch circle clearance of 0.1 mm 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en...
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Page 37: Centering Ring For Clamping Pallets
When mounting the centering sleeve on the clamping pallet, cylindrical screws according to DIN ISO 4762 with the strength class 10.9 must be used. Tighten the screws according to the tightening torques in the table "Tightening torques of the 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en... -
Page 38: Clamping Pallet Setup
NSL3 turn-Z in loading position Clamping pallet with manual lathe Locking coupling <--> on unlocking chuck connection, clamping modules unlocked VERO-S clamping pins Centering taper, flexible Machine table Centering Aligning the centering pins to the clamping station 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en... - Page 39 After swapping a pallet or before commissioning the clamping station, actuate the "turbo" connection. CAUTION It is important that a workpiece is clamped when commissioning a manual lathe chuck on the clamping station. 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en...
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Page 40: Function
Centering taper with coupled centering sleeve Centering sleeve Center seating for clamping pallet Centering taper, flexible Taper surfaces with elastic ribs Center seating for base plate Turning center Axial load, flexible Radial load, rigid 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en... - Page 41 When commissioning the clamping station in dynamic operation, the connection for the turbo function should be pressurized once with compressed air so that the pull down force of the clamping pins to the clamping areas is increased. 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en...
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Page 42: Maintenance And Care
Clean all the parts thoroughly and check for damage and wear. Damaged, worn and lost parts must be replaced. These parts can be reordered from SCHUNK in accordance with the spare parts list. 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en... -
Page 43: Removal And Installation Of The Centering Cone
Depending on the design of the clamping pallet, the centering sleeve may have been pre-mounted. The tapering surface of the taper must be free of any damage. Only one undamaged component guarantees the maximum repeat 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en... -
Page 44: Function Test
Maintenance and care clamping accuracy and the associated manufacturing accuracy of the workpiece. When replacing always use SCHUNK original spare parts. • Make sure that the contact surfaces of the mounting surfaces are always clean. • Conduct regular visual and functional checks of the centering taper and centering sleeve. - Page 45 If any leaks are identified, check the seals and replace them if necessary. Leaks at the pressure display or in the plug-in connections of the air supply, for example, must be sealed and any defective components replaced. 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en...
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Page 46: Trouble Shooting
The clamping pins are not arranged Check arrangement correctly on the clamping pallet The clamping setup does not correspond Balance according to the required balancing to the required balancing grade G 6.3 grade 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en... -
Page 47: Seal Kit And Part Lists
Seal kit and part lists Seal kit and part lists Seal kit lists NSL turn 450-3 / NSL3 turn 450-3 (ID 0471454) Item Designation Quantity O-ring Ø 146 x 2 O-ring Ø 170 x 2 O-ring Ø 132 x 3 O-ring Ø... -
Page 48: Part Lists
Screw, DIN EN ISO 4762/10.9 M12 x 45 34** Nut for T-slot, DIN 508-M12 x 14 Housing, pressure display Indicator pin, pressure display O-ring Ø 10 x 2 O-ring Ø 8 x 2 O-ring Ø 6 x 1.5 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en... - Page 49 Screw, DIN EN ISO 4762/10.9 M6 x 25 Seal Centering pin Aluminum plate Pan-head screw, M4 x 6/10.9 Screw, DIN EN ISO 4762/10.9 M12 x 50 Nut for T-slot, DIN 508-M12 x 14 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en...
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Page 50: Accessories For Clamping Pallets
Set-screw, DIN EN ISO 4026/45H M6 x 6 See sealing kit list – parts cannot be ordered individually Included in accessory pack Parts are also included with NSL3 turn 450-3-Z Wearing parts - we recommend replacing when maintenance is performed... -
Page 51: Assembly Drawing
Assembly drawing Assembly drawing Cover cap Screw ISO4762 O-ring Sealing kit Accessory pack Also with NSL3 turn 450-3-Z **** Included in the scope of delivery of the quick-change pallet system 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en... -
Page 52: Translation Of The Original Declaration Of Incorporation
The relevant technical documentation according to Annex VII, Part B, belonging to the partly completed machinery, has been created. Person authorized to compile the technical documentation: Philipp Schräder, Address: see manufacturer's address Mengen, February 2019 p.p. Philipp Schräder; Head of Engineering Design 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en... -
Page 53: Annex To Declaration Of Incorporation
Required characteristics of guards and protective devices 1.4.1 General requirements 1.4.2 Special requirements for guards 1.4.2.1 Fixed guards 1.4.2.2 Interlocking movable guards 1.4.2.3 Adjustable guards restricting access 1.4.3 Special requirements for protective devices 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en... - Page 54 Supplementary essential health and safety requirements to offset hazards due to lifting operations Supplementary essential health and safety requirements for machinery intended for underground work Supplementary essential health and safety requirements for machinery presenting particular hazards due to the lifting of persons 02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en...
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