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Summary of Contents for SCHUNK VERO-S NSE3-PH 138 IOL
- Page 1 VERO-S quick-change pallet system NSE3-PH 138 IOL Assembly and Operating Manual Translation of Original Operating Manual...
- Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK SE & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 1579449 Version: 01.00 | 15/04/2024 | en...
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Page 3: Table Of Contents
Table of contents Table of Contents 1 General ..................... 5 About this manual................1.1.1 Illustration of safety notes ............1.1.2 Applicable documents ..............1.1.3 Design ..................1.2 Warranty ................... 1.3 Scope of delivery................. 1.4 Accessories ..................2 Basic safety notes................. 2.1 Appropriate use .................. - Page 4 Table of contents 5 Function .................... 28 5.1 KVS 40 cone seal ................. 28 6 Operation ................... 29 7 Maintenance and care ................30 8 Seal kit and part lists ................31 8.1 Sealing Kit List ..................31 8.2 Parts lists ..................31 8.2.1 Size NSE3-PH 138 IOL ..............
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Page 5: General
Technical data sheet for optional attachments * Installation drawing Software manual * IO-Link Device Description (IODD) * The documents labeled with an asterisk (*) can be downloaded from schunk.com. 01.00 | NSE3-PH 138 IOL | VERO-S quick-change pallet system | en | 1579449... -
Page 6: Design
General 1.1.3 Design This guide applies to the following sizes in all variants } 3.1 [/ 14] Quick-Change Pallet System Size NSE3-PH 138 IOL Cone seal KVS 40 1.2 Warranty The warranty for standard products is 24 months from the date of delivery from the factory, or 50,000 cycles* for manually operated clamping devices and 500,000 cycles* for power operated clamping devices. -
Page 7: Basic Safety Notes
100 RPM without consulting SCHUNK. the product is not fully covered by the pallet, the fixture or the workpiece. -
Page 8: Structural Changes
Structural changes should only be made with the written approval of SCHUNK. 2.4 Spare parts Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. -
Page 9: Personnel Qualification
Basic safety notes 2.7 Personnel qualification Inadequate qualification of personnel Any work on the product by inadequately qualified personnel can lead to serious injuries and considerable material damage. All work must be performed by appropriately qualified personnel. Personnel must have read and understood the complete manual before beginning any work on the product. -
Page 10: Protection During Handling And Assembly
Basic safety notes 2.10 Protection during handling and assembly Incorrect handling and assembly Incorrect handling and assembly can make the product unsafe and can risk the danger of serious injuries and considerable material damage. All work must only be performed by appropriately qualified personnel. -
Page 11: Disposal
Basic safety notes 2.13 Disposal Handling of disposal Incorrect handling of disposal can make the product unsafe and lead to risks of environmental harm. Follow local regulations on dispatching product components for recycling or proper disposal. 2.14 Fundamental dangers General Disconnect power sources before installation, modification, maintenance, or calibration. - Page 12 Basic safety notes WARNING Risk of injury during commissioning due to a falling unlocked device, pallet or workpiece. During loading, check that the coupling elements, devices, pallets or workpieces are positioned so they are aligned to each other. Clamping pallets with torque pin must be fed to the module in the correct orientation before locking.
- Page 13 Basic safety notes WARNING Risk of injury due to hot surfaces! Touching hot surfaces can cause burns. Before carrying out any work on the product, make sure that all surfaces have cooled down to the ambient temperature. Wear suitable protective equipment, especially protective gloves.
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Page 14: Product Description
Product description 3 Product description 3.1 Description of design and variant Clamping module Variant Basic Version Torque pin V1 Cone seal NSE3-PH 138 IOL NSE3-PH 138-V1 IOL NSE3-PH 138-K IOL NSE3-PH 138-V1-K IOL 3.2 Technical data Supply voltage IO-Link [VDC] Supply voltage drive system [VDC / A] 24 / 2 Repeat accuracy [mm]... -
Page 15: Suitability For Welding Applications
If the quick-change pallet system is to be used outside the specified welding currents, please contact your SCHUNK contact person. 01.00 | NSE3-PH 138 IOL | VERO-S quick-change pallet system | en | 1579449... -
Page 16: Assembly
Assembly 4 Assembly 4.1 Pre-assembly Request our installation drawings if installing the module in the customer's clamping stations yourself. The installation position must be observed when performing the installation yourself. Partial installation Do not use Do not use CAUTION In installation positions 2 and 3, the emergency release of the system is no longer accessible. -
Page 17: Installing And Connecting
Assembly Circuit diagram & pin assignment Circuit diagram Assignment Function minimum IO-Link cross section class 2 L+ Drive unit 0.25 mm +24 VDC Power 2 L- Drive unit 0.25 mm IO-Link 0.25 mm +24 VDC Power IO-Link 0.25 mm IO-Link 0.25 mm Communication CAUTION... - Page 18 Assembly CAUTION Danger of injury due to sharp edges and rough or slippery surfaces Wear personal protective equipment, particularly protective gloves. CAUTION Risk of injury from electric shock if the clamping device is not yet fitted (open interface) Only connect the interface to the power supply after installation is complete CAUTION Risk of injury due to short circuit if the clamping device has not...
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Page 19: Fastening And Connection
Assembly 4.3 Fastening and connection Flatness If several linked clamping modules are mounted, make sure that the flatness and height deviation of the outer ring bearing surfaces from clamping module to clamping module (with respect to a 200 mm gauge) is ≤ 0.02 mm. The gauge deviation from module to module must not be greater than ±0.015 mm. - Page 20 Assembly Partial installation Pin assignment All clamping systems of equal height within 0.02 mm Clearance for fitting screw for variants with anti-rotation protection 01.00 | NSE3-PH 138 IOL | VERO-S quick-change pallet system | en | 1579449...
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Page 21: Kvs 40 Cone Seal
Assembly 4.3.2 KVS 40 cone seal Sequence when inserting the cone seal Sealing ring spread to seal Clamping slide in closed position without clamping pins Clamping pins clamped, Sealing ring clamped, clamping module closed prepared for loading Clamping slide unlocked Check the cone seal when loading with the clamping pallet. - Page 22 Assembly The air connection for the blow-out air / air purge is achieved via the base M7 connection thread with the installation of a screw-in union. Alternatively, the air supply can be actuated from a drilled channel hole leading out of the installation location of the clamping module.
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Page 23: Clamping Pins Spa 40, Spb 40, Spc 40, Spg 40
The mounting screw is supplied for the right mounting option as shown in the illustration. If clamping pins are used outside of SCHUNK pallets, for example in customer-specific devices or workpieces, the outer diameter of the part to be clamped must be large enough to completely cover... - Page 24 Assembly Size Indexing pin Indexing pin ID number [mm] [mm] [mm] NSE3-PH 138 V1(-K) IOL IXB V1 0471980 Ø12 H7 >16 Mounting the clamping and indexing pins Tolerances and installation conditions Type SPA 40 0471151 > 12 > 17 > 15 >...
- Page 25 Assembly Usage/arrangement of the different types of clamping pins Type A clamping pin, with positioning in two directions Type B clamping pin, with positioning in one direction Type C clamping pin, without positioning, with centering clearance of 0.1 mm Indexing pin for positional alignment and torque transmission with torque pin. Positioning in one direction Positioning direction, perpendicular to the positioning axis Select the positioning axis with the greatest possible distance...
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Page 26: Information To Clamping Pin Spg 40
Assembly X = gauge of the clamping pins is variable W = number of clamping pin interface Plate size Position when using Recommended flatness Prescribed flatness to [mm] clamping pin type A, B for optimal results ensure the function and C [mm] [mm] [mm] L x B... -
Page 27: Screw Tightening Torques
Assembly 4.5 Screw tightening torques Tightening torques for mounting the clamping pins (Screw quality 12.9) Screw size Tightening torque (Nm) Tightening torques for mounting the clamping modules (Screw quality 10.9) Screw size Tightening torque (Nm) Tightening torque for the countersunk screw on the cone seal (Screw quality A2-70) Screw size Tightening torque (Nm) -
Page 28: Function
Function 5 Function The VERO-S NSE3-PH 138 IOL is an electromechanical quick- change pallet system. Communication takes place via the IO-Link protocol. The customer can adapt the communication to the higher-level fieldbus level by selecting the IO-Link master. The module, including the IODD, is fieldbus-independent. -
Page 29: Operation
In this case, the system must be inspected and damaged parts must be replaced immediately. Only original SCHUNK spare parts may be used! WARNING Risk of injury due to losing pallets or workpieces in the case of incorrect actuation caused by incorrect operation. -
Page 30: Maintenance And Care
Risk of injury and risk of damage to the clamping module when opening the housing cover. If the clamping module has to be disassembled, send the module to SCHUNK for repair. The side cover of the clamping module is spring preloaded and must only be removed by trained specialist personnel. The... -
Page 31: Seal Kit And Part Lists
Seal kit and part lists 8 Seal kit and part lists 8.1 Sealing Kit List Size / Sealing kit* Cone seal KVS 40 1153525 * For included items, see note X in the Parts List chapter below. Seals are wearing parts and are recommended to be replaced during maintenance. -
Page 32: Assembly Drawings
Assembly Drawings 9 Assembly Drawings 9.1 Size NSE3-PH 138 IOL 01.00 | NSE3-PH 138 IOL | VERO-S quick-change pallet system | en | 1579449... -
Page 33: Kvs 40 Cone Seal
Assembly Drawings 9.2 KVS 40 cone seal 01.00 | NSE3-PH 138 IOL | VERO-S quick-change pallet system | en | 1579449... - Page 34 Type designation: VERO-S NSE3-PH 138(-K) IOL / VERO-S NSE3-PH 138-V1(-K) IOL Heinz-Dieter SCHUNK GmbH & Co. Spanntechnik KG certifies that the above-mentioned products, when used as intended and in compliance with the operating manual and the warnings on the product, are safe according to the national regulations and: −...
- Page 35 European Parliament and of the Council of 26 February 2014. The manufacturer is solely responsible for the issuing of this EU declaration of conformity. Manufacturer: H.-D. SCHUNK GmbH & Co. Spanntechnik KG Lothringer Str. 23 D-88512 Mengen We hereby declare that on the date of the declaration the following mentioned product, based on its construction and design as well as the version thereof released by ourselves commercially, complies with all basic safety and health regulations found in the directive 2014/30/EU.
- Page 36 H.-D. SCHUNK GmbH & Co. Spanntechnik KG Lothringer Str. 23 D-88512 Mengen Tel. +49-7572-7614-0 info@de.schunk.com schunk.com Folgen Sie uns I Follow us Wir drucken nachhaltig I We print sustainable...
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