1. Manuals
  2. Brands
  3. NeoDen Manuals
  4. Industrial Equipment
  5. N10P
  6. User manual

NeoDen N10P User Manual

High speed pick and place machine
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
NeoDen N10P
High Speed Pick and Place Machine
User Manual
Model: Neoden N10P High Speed Pick and Place Machine
Version:
V1.0
Zhejiang NeoDen Technology Co., Ltd

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the N10P and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for NeoDen N10P

Summary of Contents for NeoDen N10P

  • Page 1 NeoDen N10P High Speed Pick and Place Machine User Manual Model: Neoden N10P High Speed Pick and Place Machine Version: V1.0 Zhejiang NeoDen Technology Co., Ltd...

  • Page 2: Table Of Contents

    3.4. Programming Manually .............................. 62 3.5. Long LED Board Programming Guide ........................63 4. Mounting Interface .................................65 5. First Trial and Test ..................................70 5.1. Program First Dry Run ..............................70 5.2. First Production Test ..............................70 5.3. Component Inspection ..............................70 Zhejiang NeoDen Technology Co., Ltd...
  • Page 3 8.3. Cleaning and greasing of X-axis screw rods and guide rails (monthly) ..............83 8.4. Cleaning and greasing of Y-axis screw rods and guide rails (monthly) ..............85 8.5. Maintenance on Screw Rods and Linear Rails ......................86 Zhejiang NeoDen Technology Co., Ltd...

  • Page 4: Precautions Before Using The Machine

    We sincerely thank you for choosing NeoDen SMT machine. This machine is designed and used according to the following purpose: pick and place electric components on PCB. Please do not use this machine for other purposes. Precautions Before Using the Machine...
  • Page 5 Figure A: Auxiliary fixing tie Figure B: Auxiliary fixing screw Figure D: The right side Y axis rail and track width Figure C: The left side Y axis rail and track width adjustment lead screw rail protective film adjustment lead screw rail protective film Figure E: The protective film for the X-axis lead screw guide rail...

  • Page 6: Important Notes

    1.1. Important Notes Warning of failure risk of camera identification, refer to Figure 3 and Figure 4: the following parts are forbidden to touch or strike. Left fiducial camera  Right fiducial camera Flying Camera IC camera Warning of accuracy failure risk, refer to Figure 4:Keep magnetic materials away from the magnetic scale X axis magnetic scale Y axis magnetic scale...
  • Page 7 Figure F: Oil-water separator The air supply shall not be less than 0.6MP Note: When adjusting the pressure, please pull up and then rotate the knob before turning it, and press down the knob for positioning. When adjusting the pressure, it should be adjusted to the required pressure value gradually and evenly, and should not be adjusted in one step.

  • Page 8: Machine Dimension

    1.2. Machine Dimension Figure 1: Machine dimension 1.3. Working Area Structure Right fiducial camera Left fiducial camera   Figure 2: Main placement head cameras...
  • Page 9 Trash box IC camera IC tray Nozzle bank Track section 1 Track section 3 Track section 2 Flying camera Figure 3 : Top view of main mounting area Pull Push X magnetic Y magnetic Figure 4: X axis beam ( pull and push at the moving force point as above picture)

  • Page 10: Machine Structure

    1.4. Machine Structure igure 1 : Ports and Appearance Safety cover Emergency button Front Feeder Slots 1-33 (Reference value) Pause button Electric Feeder Port USB port Warning Light ( Triple Color) Mouse keyboard bracket Display Power Switch Front cover for oil-water separator, feeder air pressure regulator, front and rear conveyor ports...

  • Page 11: Operation Flow Chart

    1.5. Operation Flow Chart 1. It is necessary to carry out horizontal correction to prevent the uneven operation of the equipment from damaging the service life of the equipment; 2.Connect and fix the equipment interface, connect and fix the ground wire; 1.Preparations 3.The access power must meet the requirements of power identification;...

  • Page 12: Main Software Interfaces

    2. Main Software Interfaces 2.1. File List (1) Excel Open:the file can be modified directly in the Excel, simplifying the programming operation. (2) Edit:elect a file and click Edit to enter the corresponding editing interface. (3) Mount:after editing the file, select the file and click processing to mount. (4) U Disk Eject: Eject the U disk safely.

  • Page 13: Application

    (8) Copy: select the corresponding file, click Copy, and the file list will generate a file of xxxcopy1. In order to prevent mis-operation, a new file can be copied before operation. (9) New:click New to open the input window, input the file name, and click OK. At this time, when the file list interface displays new files, the operation is successful.

  • Page 14: Head Move

    2.2.3.Head Move It's to move to the specified position or get the current coordinates. Click Head Move to enter the following interface, the left interface use the cross to select the position of the move, the mounting head will move with it. (1) Coordinates:The value of the machine coordinates to which the current cross is aligned.
  • Page 15 It turns black and operable when selecting alignment mode Head1-8. How to measure pick height: lock a proper position firstly, select a certain head,input a certain height value in the box, and then click on the Head down test to measure the height of the component and check if it's the correct value to pick up this component.

  • Page 16: Warm Up

    2.2.4.Warm Up It's to preheats the drive axes after powering on. Select the speed, click the 'Start' button to start warming up the machine and timing, it will stop warming up after 10 minutes; or you could click the 'Stop' button to stop warming up the machine voluntarily.

  • Page 17: Track Straight Through

    2.2.5.Track Straight Through The following dialogue box is displayed when you select the 'Track Straight Through' submenu, indicating that the PCB is in the 'Pass' state. If the mounting head is on the top of the mounting track, it may affect the inductive sensor of the PCB, so please move the mounting head away from the top of the track firstly and then execute this command.

  • Page 18: Nozzle Library

    2.2.6.Nozzle Library When making manual changes, if the nozzles recorded in the software and the actual equipment nozzles do not match, the nozzles on the head and the nozzles in the nozzle bank will collide when the software automatically changes the nozzles.
  • Page 19 device performs automatic nozzle change, the interface information is automatically updated. After clicking the 'Unlock' button, manually remove or insert the nozzle by selecting the corresponding heads and scrolling down to select the nozzle type. According to the size of the nozzle holes, 1-39 holes can be divided into three categories, 1-27 for the small size holes, and suit for CN020, CN030, CN040,CN065, CN100, CN110, CN140, CN220, CN400 and other Small series nozzles that user-defined;...

  • Page 20: Head Home

    2.2.7.Head Home The head moves to the head rest area, a position that can be changed in the factory settings. 2.2.8. Nozzle Replace Manually The head moves to an area where it is easy to change the nozzle manually, a position that can be changed in the factory settings.

  • Page 21: Manual Test

    2.3. Manual Test 2.3.1.Head...
  • Page 22 Test and status feedback for the functionality associated with heads 1-8. The white text are test buttons and the black text are status feedback buttons. Take Head1 as an example Click the '1. Rotate' button, the No.1 head will rotate, during the rotation process the status feedback '1.A Rotate Busy' turns red to indicate that the rotary motor is rotating.
  • Page 23 2.3.2.XY Test and status feedback of XY control board related functions. The white text are test buttons and the black text are status feedback buttons. XY PCB Information: Click on the 'Unlock' button to test the unlocking and locking function of the Nozzle Lib. The green background of the status feedback 'Unlocked' indicates that the nozzle bank is locked, and the yellow background indicates that the nozzle bank is unlocked.
  • Page 24 Click on the 'Buzzer', 'Red', 'Yellow' and 'Green' buttons to test the tri-colour lights. Status feedback 'Back cover', green background indicates that the rear cover door is closed, yellow background indicates that the rear cover door is open. Status feedback 'back Emergency', green background indicates that the rear emergency stop is not pressed, red background indicates that the rear emergency stop is pressed.
  • Page 25 function. When you click on the 'F Cam trig' button, the flash of the flying camera will flash, which means that the external trigger of the flying camera is normal, otherwise, it is abnormal. The status feedback is 'head safe', a green background means that all 8 heads are safe, a red background means that at least 1 head is not safe.

  • Page 26: Track

    2.3.3.Track Test and status feedback of track related functions. The white text are test buttons and the black text are status feedback buttons. Track mode can be selected from Three Sections and Single Section Long. Single Section Long for long PCBs, such as long LED strips.
  • Page 27 yellow background indicates that the sensor is triggered. Click the 'Width Init' button, a pop-up window will pop up to check whether there is a PCB on the track to confirm the widening initialization. Enter the target track width and click the 'Width Set' button to adjust the track to the target width. Track load: The status feedback 'section 1 in', 'section 1 exit', 'block 1', 'section 3 exit', respectively, indicate whether each PCB sensor is triggered or not.

  • Page 28: Feeder

    2.3.4.Feeder Install the feeders correctly with components loaded and click the corresponding feeder IDs, you can check if they could feed properly or not on this page.

  • Page 29: Power

    2.3.5.Power This section are reflecting the performance of the Ethernet Hub board, for each module board current detection and power control test and status feedback. The white text are test buttons and the black text are status feedback buttons. For switch control, except for the 'Computer' button which is shielded, the corresponding module will be powered off after clicks, and the corresponding position text of the switch status will change back to 'Off' and the background will change to red, and the corresponding module will be powered on again after another click, and the corresponding position text of the switch status will change back to 'On' and the...

  • Page 30: Ic Camera

    2.3.6.IC Camera Tap this button, IC Camera will perform the photo taking action, and will display the corresponding camera interface, you can choose to take a single photo or automatic photo, as well as the flash and brightness. Note that you are not allowed to change the photo brightness during the automatic photo taking process.

  • Page 31: Fly Camera

    2.3.7.Fly Camera When you click this button, Flying Camera will perform the photo taking action and display the corresponding camera interface, you can choose to take a single photo or automatic photo, as well as the flash and brightness. Note that you are not allowed to change the photo brightness during the automatic photo taking process.

  • Page 32: Fiducial Left Camera

    2.3.8.Fiducial Left Camera Tap this button, Fiducial left camera will take photo action and will display the corresponding camera interface, you can choose single photo or automatic photo, as well as the flash and brightness. Note that you are not allowed to change the photo brightness during the automatic photo taking process.

  • Page 33: Fiducial Right Camera

    2.3.9.Fiducial Right Camera Tap this button, Fiducial Right Camera will take photo action and will display the corresponding camera interface, you can choose single photo or automatic photo, as well as the flash and brightness. Note that you are not allowed to change the photo brightness during the automatic photo taking process.

  • Page 34: System Setup

    2.4. System Setup The parameters in the System Setup are already set before the equipment is shipped. Do not modify them except when they need to be reset for maintenance. The meaning of each parameter and how to modify them are described in the following section 'Calibration and Setting'.

  • Page 35: Programming Procedures

    3. Programming Procedures 3.1. Programming Interfaces Select a file and starts its programming, interfaces like below: (1) Manual: When you don't have the coordinate file generated from Altium Designer, you can select this function to manually align components one by one. See more details in Chapter3.4. (2) Import Top layer/bottom layer: they are used to import coordinate file which you generated from Altium Designer.

  • Page 36: Pcb

    3.1.1.PCB Select 'Show Details', the interface will change to below: We will go through PCB, Track, Panel, Bad Board Detection, Panel Information and Fiducial Information one by one, including the buttons on the top and right side in the following chapters. 3.1.1.1.
  • Page 37 System Setup+ "PCB XY size"+"Edge width". Notice: This automatic calculate based on default mode: rail transfer pcb from Left to Right. If PCB is not standard rectangular, please untick "Auto Calculate", directly use "Align"button to find the PCB origin position. (4) PCB angle: Under Manual programming, we need to test the PCB offset angle related to 90°...
  • Page 38 (2) Feed pcb: let pcb feed into machine manually. (3) Exit pcb: let pcb out of machine manually. (4) Track width: Machine will get the PCB width from previous "PCB XY size"add 1mm by default to make sure PCB can flexibly transport on track. User can set it manually. (5) Width set: type input the track width and click "Width set"to realize width change.
  • Page 39 3.1.1.3. Panel (1) XY Count: Enter the number of pcbs in the X and Y directions respectively. (2) Type: There are three types, Normal, Orignial Left Mirror Right, Original down Mirror Up; please choose the appropriate type of PCB. Normal is for the normal panelized board; the last two modes are for two types of mirror boards.
  • Page 40 (4) Get color: Finds the bad board detection location and extracts the brightness threshold. To use this button you need the following prerequisites: 1. On the lower left corner of the board where you want to detect the defective boards, use a black or white marker to mark a point with a length and width of not less than 2mm.
  • Page 41 3.1.1.6.Fiducial Information (1) Fiducial Type: Single and Panelized. Single Fiducial: Mainly used for single PCB or the project not demanding high precision requirements, generally need to choose 2 Fiducial points can be. Panelized Fiducial: It is used for the projects that require high accuracy , and Fiducial point should be located on each PCB of the panelized board to make the mounting more accurate.
  • Page 42 (10) Camera:Fiducial camera settings can be selected from the left and right camera (the user selects the camera according to the actual situation for correction) can also be used with the default camera, if the user selects the camera can not be reached, then in the recognition of the machine will choose the appropriate camera (11) Position [Align]: Position Lock, use Fiducial Camera to lock Fiducial Points to test whether the Fiducial Points parameters set are reasonable or not.

  • Page 43: Component

    3.1.2.Component Click the "2. Component" button to enter the component registration interface as shown in the figure. View mode: There are many parameters in this page, they are divided into three groups: "Basic", "Pickup" and "Vision". You can check whether to display them as needed to facilitate viewing of setting parameters.
  • Page 44 (4) Calibration: The visual correction method of components. There are four options: "No Action", "Fly Calib", "IC Calib", "IC Rotate Calib". (a)"No Action": go straight to place the components without camera detection. Not recommend. (b)"Fly Calib": go to fly camera for recognition, suitable for resistors and capacitors. (c)"IC Calib": go to IC camera for recognition, suitable for ICs like SOP packages with large pitch.
  • Page 45 capacitors, 0402 resistors and capacitors, it is necessary to set a reasonable material picking delay to ensure stable material picking by the nozzle. (9) Retry times: After several failed attempts, a prompt will be displayed, indicating that manual intervention is required. The default setting is 3 times, which can be changed by the user. (10) Move Speed: When picking up and placing the component, the moving speed of the X-axis and Y-axis can be adjusted within the range of 10-100.
  • Page 46 actual situation. (17) Vision:The visual correction recognition algorithm currently only supports "find rectangle" and "find circle center". Except for cylindrical components, which use the "find circle center" algorithm, all other components use the "find rectangle" algorithm. (18) Brightness:Brightness threshold for visual correction. Can be obtained through "Photo Detection". Specific details are described in the "3.1.3.
  • Page 47 click the "Search Components" button, enter the component package or specification, and click the "OK" button to search for the next one. Component Division:Divide a certain material into multiple types. (When the user needs to mount a lot of a certain material, use this function to divide one feeder into multiple feeders for mounting to improve efficiency.) Follow the corresponding prompt box, enter the package, specification, and the number of types (here it means how many feeders to divide it into) and fill in.
  • Page 48 (c)New Alias:When the same footprint component type is different (for example, the footprint name of 0603 capacitor is 0603C, and the footprint name of 0603 resistor is 0603R) or different engineers have different naming habits, the same footprint has multiple names. The function of the same name library is to map the footprints with different names to the same footprint.
  • Page 49 the same time during automatic programming, and processing cannot be performed if one CN040 nozzle is missing. (e) Cancel:Exit automatic programming. (f) OK:Confirm the nozzle usage settings, start automatic programming, and display the automatic programming progress as below picture: After the end, the automatic programming result interface will pop up as shown in the figure: You can check the nozzle distribution, feeder distribution, and placement sequence.

  • Page 50: Feeder

    3.1.3.Feeder Click the "3. Feeder" button to enter the feeder editing interface as shown in the figure. (1) Place: If not selected, the components of this feeder will not be mounted during processing. (2) Lock: When selected, this component is fixed to this feeder during automatic programming. Stacks 81-160 do not require and cannot be selected.
  • Page 51 be paid to the posture after installation, but also to the polarity. (5) X/Y/Z: Pick up position (for tray materials, the position is at the center position of the component in the lower left corner of the pallet) and pick up height. The pick up position is set using the lock button under the "Position"...
  • Page 52 (13) View All: Select to display all 160 feeder positions. Among them, No. 1-33 is the front feeders, 34-80 is the back feeders, 81-100 is the vibration feeder, and 101-160 is the tray feeders. If not selected, it only shows the feeders that been applied. (14) Nozzle Distribution: Operate the same as the "Nozzle Distribution"...
  • Page 53 (a) brightness: Adjust the recognition brightness value up and down, and the image will show the real-time selection of components. Find the maximum and minimum values of recognition brightness that can accurately select components, and take the middle value between them to improve the stability of component recognition.
  • Page 54 for the next one. (21) Pick up Position Edit: Click this button to enter the batch processing interface for pick-up position and height, as shown in the figure: The interface is divided into three parts: left, middle, and right. On the left is the stack list, in the middle is a photo taken by Fiducial camera, and on the right is the option buttons.
  • Page 55 (i) Open feeder: Open feeder. (j) Close Feeder: Close feeder. (k) Exposure: Adjust the brightness of the Fiducial camera's aerial photography. (l) Head backhome: When the head has returned to the resting position and the feeder needs to be adjusted, click this button to let the head return to the middle of the device for adjustment of the feeder. Operations of how to edit pick up positions: Use the "nozzle distribution"...

  • Page 56: Place Sequence

    3.1.4.Place Sequence Click the "4. Place Sequence" button to enter the step editing interface as shown in the figure. (1) Place: If not checked, this component will be skipped during processing; (2) Feeder ID: feeder ID of the component; (3) Footprint: footprint of the component (4) Comment: the value of the component (5) Designator: the designator of the component (6) Head: head# of the component...
  • Page 57 For each head, you can select the nozzle model to be replaced in the drop-down box. (a) OK: Click the "OK" button to exit and fill the selected nozzle solution. (b) Clear: Click the "Clear" button to exit and clear the nozzle solution. (c) Cancel: Click the "Cancel"...
  • Page 58 (11) Simultaneously pick: it’s selected for multi-heads picking simultaneously. (12) New:add new sequence (13) Delete:delete the selected sequence. (14) Move up:move the selected line up one row. (15) Move down: move the selected line down one row. (16) Search Designator: input the designator, and find out the related sequence. (17) Batch Adjustment:batch adjust each component placement position.
  • Page 59 The interface is divided into three parts: left, middle and right. The left side is the sequence list, the middle is the photo taken by Fiducial camera, and the right side is the button. The user can choose which row in the step list, and the step selected before entering the batch adjustment interface is selected by default. In the middle, the brightness and flash of Fiducial camera can be modified.
  • Page 60 specification and footprint of component. We can see the panel has four rows and five columns. Fill in 4 rows and 5 columns in the dialogue, and align the three components (right top, left top, left bottom). The component degree will be based on actual situation. Click "create", the machine will generate all the coordinate automatically..
  • Page 61 components' coordinate in circle panel. Comp 2 Comp 3 Start comp All components setting on this files list, like: nozzle selecting, stack setting, the location of pick components, adjustment setting, and others components' setting need to be finished here, components generated by the above method will be reflected in the component list in the figure below in an overlaid form.

  • Page 62: Nozzle Information

    3.2. Nozzle Information Table1-1 Nozzle Regular Regular Regular Regular Regular Regular Regular Regular Type Model CN020 CN030 CN040 CN065 CN100 CN110 CN140 CN220 Illustration Outer 0.5mm 0.6mm 0.75mm 1.2mm 1.8mm 1.9mm 2.2mm 3.6mm Diameter Inner 0.16mm 0.28mm 0.38mm 0.65mm 1.4mm 2.2mm 1.0mm 1.1mm...
  • Page 63 Notice:YX03, YX04 or other specially customized nozzle cannot be put into Nozzle Library. When you need to work with special nozzles, please manually install them on machine and at the same time must remark "Custom"in software for related nozzle head. This is to avoid machine drop them into Nozzle Library and broken nozzle and machine.

  • Page 64: Programming Of "Import Coordinate File

    3.3. Programming of "Import coordinate file" (1) Generate coordinate file from PCB design software, make sure X,Y is same to the direction of PCB feeding into machine. Save the file in USB disk. (2) Create a new file and name it, click "Edit"to start programming. (3) Under "1.PCB"interface, set the PCB length and width, adjust track width, click "Feed PCB"make sure the board in stand by status.

  • Page 65: Programming Manually

    feeders ID, you can tick on and lock them, then click "Auto Program" again for a second program. After all feeders set well, please install tape reel on related feeder ID. Use the "Pick up"to set each feeder pick up position and pick up height.

  • Page 66: Long Led Board Programming Guide

    3.5. Long LED Board Programming Guide Before editing working file for long board, make sure N10P has been fitted with the 1.2 meter or 1.5 meter rail extensions. Base on the length of board, divide it into two modes, "Long Track 2" and "Long Track 3". The "Long Track 2"mode divides a long board into 2 sections, therefore it requires to make 2 working files.
  • Page 67 to another machine, it's convenient to relocate the origin point and a slight adjustment of the origin point will be fine). 3) Copy the edited working file of 1 section, rename it to meet the rules of the 2 section. Enter the edit interface, click "Eject PCB", the 1 section of the PCB will exit from the mounting area, the 2 section...

  • Page 68: Mounting Interface

    4. Mounting Interface Select the file you want to mount, click "Mount"to enter this interface: (1) File:the current working file's name, the Count refers to the section qty of a board, standard board has 1 section, long boards will have 2 or 3 section. (2) Feeder:the activated feeder in current working file.
  • Page 69 (4) Version:the current machine model and software version(v1.5.0.8.a20 is the actual version when this manual made). (5) Speed:placement speed, maximum value is 100, which can be adjusted manually. If 1 of the safety doors is open, the speed will turn 20 and can't be adjusted. If a higher speed wants to be achieved, please close all safety doors.
  • Page 70 (10) Exit:exit this mount interface. Click "Stop"before exiting from mounting process. (11) Start:click Start to mount. It turns "Pause"when it's under mounting status. (12) Step(Enter):click once to perform one step (13) Stop:click to stop the mounting process (14) Config:click to enter the interface of Mount detail parameter configuration (a) Clamp:Controls the rise and fall of the clamping cylinder.
  • Page 71 "/home/pi64/smt/Log" with the same name as the working file after each PCB is assembled. (d) Image file log output:When checked, the photos of the fiducials and the recognized components will be saved during mounting. The same working file will only keep the image from the latest working file, the previous ones will be covered.
  • Page 72 can select the steps you want. This is used when any components are missed or to test the rotation of component. (20) Feeder Selection:after check it, all the checked "Place" will turn unchecked, after that you can select the feeders you want. This is used when any feeders ran out of component and need to replenish them. (21) Previous:review the previous component.

  • Page 73: First Trial And Test

    5. First Trial and Test 5.1. Program first dry run Usually we would suggest you to have a dry run (no components are loaded) before production test. After it goes smoothly, you can start to produce few boards. 5.2. First production test Load a programming file,test the file to pick and place components on one PCB.

  • Page 74: Continuous Smt Production

    The nozzle was blocked and need cleaning; ④ The nozzle is damaged or has a crack, which might cause air leakage; ⑤ The size issue of nozzle is inappropriate, which would cause air leakage or insufficient suction; ⑥ Insufficient air pressure or blockage of the air circuit, check whether the air circuit is leaking. ⑦...

  • Page 75: System Setup

    6. System Setup Warning: this part aims at machine's global parameter settings, any modified parameter will influence all working files, when modify this part please. If any revision is required, we suggest you contact our engineer to get detailed instruction first. (P.S.
  • Page 76 (a) Nozzle lib fiducial:After the power on the machine and coordinates are initialized, the Fiducial camera takes pictures and recognizes them, and no manual modification is required. (b) Front feeder first:The pick up position after the No. 1 feeder slot is equipped with the 8mm feeder. The default pick up position of the front 33 feeder slots are calculated based on this position.
  • Page 77 (2) Basis Parameter (a) Camera Parameter: Brightness: The default brightness of each camera, which can be modified by the user. Angle: The angle of each camera, which is automatically measured and generated, please do not modify it. (b) Track Parameter: Speed: default speed of track movement.
  • Page 78 (3) Calibrations: Before calibration and setting, need to put the calibration nozzle-CN065 nozzle into the nozzle library. Prepare the calibration sheet (with SN code corresponding to the device, do not mix them). (a) XY Linear Encoder Initialize: After clicking, the device automatically collects magnetic grating data and establishes a relationship table between drive data and magnetic grating data.
  • Page 79 nozzles and take photos for identification, and automatically obtain the positional relationship between each head and the IC camera and the flying camera. Other settings will only be used when replacing accessories or in other special circumstances. Please proceed under the guidance of after-sales engineers. (4) Config save:After modifying the parameters, click this button to save.
  • Page 80 (6) Change password: (Before the administrator logs in, the password change button is not visible) To change the password, the administrator needs to log in, click Change Password, and a prompt window will pop up. You need to enter the administrator password first. After entering the correct password, enter the new password according to the prompt window.

  • Page 81: Analysis Of Common Problems

    7. Analysis of Common Problems Problems Presumed causes Countermeasure Raspberry Pi can't enter 1. SD card loose connection 1. Re-insert the SD card system 2. SD card damaged 2. Use a backup SD card 1. The solenoid is damaged. 1. If the abnormal situation of the feeders 2.
  • Page 82 on the drive, and then open it again when the emergency stop is pressed, the common errors reported are 21.0 (servo motor coding line related) and 16.0 (return to zero sensor related) 3. Press and release the emergency stop, then click on the coordinates initialize. 4.

  • Page 83: Maintenance

    8. Maintenance 8.1. Take effective measures to reduce /avoid malfunction 8.1.1.Reinforce daily maintenance P&P machine is that high-accuracy device which requires a clean working environment with constant temperature and humidity, so it's necessary to have a routine maintenance. 8.1.2.Requirements for operator Operator should get a basic operator training, which should cover fully all the skills and knowledge ①...

  • Page 84: Device Maintenance

    After programming, operator must double check the component number, placement position, and angle ③ are correct for each placement step. Operator must check the first finished PCB of each file. If any problem, please find solutions such as ④ revise program to solve it. To check the placement position misaligned or not, component loss problem in regular work.

  • Page 85: Monthly Inspection

    8.2.2.Monthly Inspection Items Detailed Inspection X/Y axis Make sure no abnormal noise while placement head moving. X/Y motor Make sure X/Y motors no overheating. Nozzle Checking if all nozzles are good without bend and nozzle surface is horizontal Checking the connection between air hose and machine, keep sure the hose in good Air hose situation without wearing or air leaking.

  • Page 86: Maintenance Of Screw Rods And Guide Rails

    8.2.3.Maintenance of Screw Rods and Guide Rails 8.3. Cleaning and greasing of X-axis screw rods and guide rails (monthly) Maintenance tools: microfiber cloth, grease injector, grease How to do: Step1. Go to application interface, click on the placement head movement to move the head towards the front camera, and move the head as far to the right as possible.
  • Page 87 The mentioned holes are as below:...

  • Page 88: Cleaning And Greasing Of Y-Axis Screw Rods And Guide Rails (Monthly)

    8.4. Cleaning and greasing of Y-axis screw rods and guide rails (monthly) Maintenance tools: microfiber cloth, grease injector, grease How to do: Step1. Go to application interface, click on the placement head movement to move the head towards the back camera Step2.

  • Page 89: Maintenance On Screw Rods And Linear Rails

    The mentioned holes are as below: 8.5. Maintenance on Screw Rods and Linear Rails Clean and lubricate the screw rods and linear rails once every six months to one year. Maintenance tools: microfiber cloth, brush, oil lubricator, grease, anti-rust oil, cross screwdriver Operation method: Step 1.
  • Page 90 Step 4. Use a brush to apply grease on the screw rods in the board entry area, work area, and board exit area. Step 5. Use a brush to apply anti-rust oil on the linear rails in the board entry area, work area, and board exit area.
  • Page 91 3.When cleaning and oiling, you can press the emergency stop or ensure that no one is operating the machine nearby to ensure the safety of personnel. Dear users, the above is NeoDen N10P operation instructions, if you have any questions, feel free to contact us, we will be happy to serve you.

Table of Contents