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Summary of Contents for NeoDen 9
- Page 1 NeoDen9 High Speed Pick and Place Machine User Manual Model： Neoden9 High Speed Pick and Place Machine Version： V3.0 Zhejiang Neoden Technology Co., Ltd...
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Page 2: Preface
1. Preface Dear users: sincerely thank you for your kindly support to our NeoDen. Before operating this equipment, please read this manual and understand its contents. Please keep this manual close to the equipment for reference when needed. Persons who have not been trained on this equipment should not use this equipment. -
Page 3: Important Notice
Warning of equipment life reduction，be sure to follow the requirements below： When installing the equipment, the equipment must be leveled； Correct shutdown: shut down the operating software and the system before turning off the Zhejiang Neoden Technology Co., Ltd... - Page 4 The air source access is not lower than 0.55MP. Note: When the pressure is input at 0.55MPA, the air flow is 12L/min, and it is recommended to use a compressed air storage tank of not less than 70L. Zhejiang Neoden Technology Co., Ltd...
- Page 5 If a trip occurs, try to close it when the external power supply voltage is normal. If the trip still occurs after many attempts, please contact the manufacturer's after-sales service in time. Fig F- Air switch Zhejiang Neoden Technology Co., Ltd...
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Page 6: Table Of Contents
CONTENTS 1. Preface.......................................2 2. Machine Overview ................................... 8 2.1 Machine Dimension ............................... 8 2.2 Working Area Structure ..............................9 2.3 Machine Structure ................................ 11 2.4 Operation Flow Chart ..............................12 2.5 File Programming Process ............................14 3. File List ....................................15 4. PCB Information ..................................15 4.1 PCB Forward Setting .............................. - Page 7 13.2 Installing Tape and Reel Components ........................55 13.3 Incorrect Installation Samples ............................56 13.4 Nozzle Information ..............................58 14. Maintenance ..................................60 14.1 Routine Maintenance ..............................60 14.2 Routine Inspection ..............................61 14.3 Related Issues During Solder Paste Printing Process ....................62 Zhejiang Neoden Technology Co., Ltd...
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Page 8: Machine Overview
2. Machine Overview 2.1 Machine Dimension Figure 1- Machine Dimension Zhejiang Neoden Technology Co., Ltd... -
Page 9: Working Area Structure
2.2 Working Area Structure Fig 2: cameras on the placement head Figure 3- Top view of main working area Zhejiang Neoden Technology Co., Ltd... - Page 10 Figure 4-X-axis Beam Zhejiang Neoden Technology Co., Ltd...
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Page 11: Machine Structure
（2）Safety cover （8）Pause/start button （3）Front Feeder Slots 1-24（Reference value representation) （4）Electric Feeder Port （9）Mouse keyboard bracket Figure 3- Top view of main mounting area （10）Power Switch （5）Display （6）Emergency Button （11）Air source input （12）Heavy load pedestal Zhejiang Neoden Technology Co., Ltd... -
Page 12: Operation Flow Chart
3. Press the start button on the Mount interface to start placement 4. Confirmation after the first trial: component angle and polarity, component picking position, placement position confirmation, reasonable modification of placement file information 5. Start production after confirming solder paste printing and temperature setting Zhejiang Neoden Technology Co., Ltd... - Page 13 2. If need to produce other PCBs, please prepare for the next PCB 1. exit software->shutdown system->finally turn off the power switch 8. turn off the power and 2. Clean up the surrounding environment of the workplace clean the device Zhejiang Neoden Technology Co., Ltd...
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Page 14: File Programming Process
A. The basic procedure of making a programming file by manual programming or import coordinate file is similar, but there are two different parts: component list and fiducial setting. B. Please find the detailed operation steps of the differences on relative page. Zhejiang Neoden Technology Co., Ltd... -
Page 15: File List
9. New: click Add to open the input window, input the file name, and click OK. At this time, when the file list interface displays new files, the operation is successful. -
Page 16: Pcb Information
English format)+the corresponding number of the file, there can not be any space in the file name, the file name is as follow picture shows: Zhejiang Neoden Technology Co., Ltd... -
Page 17: Pcb Backward Setting
If it is a hollowed PCB, please input the length of the hole; and check the option ‘PCB remember’. If the hollowed hold of the board passes through the end sensor of the track 3 during processing, it will has the memory function. Zhejiang Neoden Technology Co., Ltd... -
Page 18: Coordinate Information
Align on the list and click “align”,enter the image capture page,and then find the center of the fiducial via movement, click "mark align" see below figure, and then click "Save and Back". Zhejiang Neoden Technology Co., Ltd... - Page 19 If user select camera that can’t reach the position, the machine will use corresponding camera during work. New and Delete： Click “new” to add a new fiducial (base on mode of the latest fiducial). Click ”delete” to remove the selected fiducials. Zhejiang Neoden Technology Co., Ltd...
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Page 20: Component List Setting
Keep adding new component until the whole PCB finish. Please note that the feeder and nozzle do not need to be edited manually. It can be set through feeder Zhejiang Neoden Technology Co., Ltd... -
Page 21: File Import Programming
To add a new component. the component list will copy one row from the adjacent row, then modify the component information. 2. Delete component Select the wrong component row, click delete to remove the component. 3. Movement of the components Move up: To move the selected component upward Zhejiang Neoden Technology Co., Ltd... - Page 22 Some circuit boards are relatively regular and easy in real editing situation. For instance the long LED boards. For this type of circuit board, we can use Batch Create to generate the components very conveniently, the interface as shown in figure: Zhejiang Neoden Technology Co., Ltd...
- Page 23 0. Since the quantity of component is even number, we only need to find two symmetry components to align, Start point and Component point 2. After that, click create, the 24 components coordinate will be generate Automatically Zhejiang Neoden Technology Co., Ltd...
- Page 24 When the quantity of component is odd, the component type will be the same. We can see that the panel has 9 components , as the quantity number is odd, we need to find 3 components that are in isosceles triangle, and then align the coordinates of those three points in turn.
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Page 25: Auto Programming
“footprint alias library”); Right part is new footprint list (if there’s new footprint which not in the left footprint library, it will be showed in this area) Zhejiang Neoden Technology Co., Ltd... - Page 26 If you wanna adjust it, please directly double-click the nozzle type and fill into the one you need. If any nozzle head is not available to use, please directly set the related nozzle type as blank, then click “Next”. Zhejiang Neoden Technology Co., Ltd...
- Page 27 “Next” The final page is “feeder stack edit”, it will show components were assigned to which stack position and what kinds of nozzle be used etc., please directly click “OK“ to finish the automatic programming. Zhejiang Neoden Technology Co., Ltd...
- Page 28 After that, you’ll find the information (placement sequence, nozzle assignment) in component list changed. Zhejiang Neoden Technology Co., Ltd...
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Page 29: Panelized Board Information
PCB. We’ll enter the vision align interface to find the first component, and need to align the center of the first component. See following picture for your reference. After finding the center of the first component, then click “Save and Back”, it will go back to the Zhejiang Neoden Technology Co., Ltd... - Page 30 The data of “Right Top”, press “align” and find the same component on the right top panel which corresponding to that on the Left bottom, then align the center of this component. Click save, the information will be saved. Zhejiang Neoden Technology Co., Ltd...
- Page 31 After these few settings are completed, you can click to generate the panelized list, and you can see all the information of the first component of the mirror boards in the list, and you can still confirm the Zhejiang Neoden Technology Co., Ltd...
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Page 32: Create Panelized List
No: For the block component corresponding to the number entered in the panel number (edit box), if perform placement operation, then select ‘No’ in the drop-down list. Recognition: Used for bad board detection. The current bad board detection function is still under development and cannot be used yet. Zhejiang Neoden Technology Co., Ltd... -
Page 33: Feeder Information
Feeder Assign to Component: After complete stack information and nozzle setting, click ‘Feeder Assign to Component’, all information will update to the component list automatically. Pickup Position Edit: Press this button, it will show below： Zhejiang Neoden Technology Co., Ltd... -
Page 34: Feeder Settings
”save and back”, the well-saved position’s X/Y coordinates will be automatically show up as fig. (P.S.pick position can be set either by Align Pick XY one by one or by the Pick up Position Edit. Pick up Position Edit is more convenient). Zhejiang Neoden Technology Co., Ltd... - Page 35 Need to enter the value according to your experience. For the small caps, we usually use 0.2mm. Need to do more adjustments for special components. Please forward the PCB to the track 2 position(mounting area) and lock the PCB. Check the height Zhejiang Neoden Technology Co., Ltd...
- Page 36 The default value before is 3 times, you could set it to one or two time for some expensive parts to avoid wastes. Feeding time Add feeding time for these components can’t be fed in right position during default feeding time. Noisy Point Zhejiang Neoden Technology Co., Ltd...
- Page 37 → the nozzle moves downwards to pick up component →photograph→ throw component. This could help the user to check if the pick position or the pick height is correct. If pick fails, then please adjust Zhejiang Neoden Technology Co., Ltd...
- Page 38 Y will be its actual location of row. After finishing above feeder settings, click Component Assign to Feeder, then these changes will be applied into Coordinate Information. Click to save it. Zhejiang Neoden Technology Co., Ltd...
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Page 39: Nozzle Information
8. Nozzle Information Below records the nozzle type of nozzle No.1-No.6. When replacing the nozzle, just replace the nozzle according to the file recorded nozzle type. Zhejiang Neoden Technology Co., Ltd... -
Page 40: Mounting Interface
Choose the programmed file in file listed interface, click “Mount”, it will go into assembly interface as below: 9.1 Mounting Interface Introduction On the very left column is feeder info, panelized in the middle, and component list on the right. - Page 41 Place selected components: select the component which want to be placed in the placement list, check Mount, then select the component which want to start , click Start. Place selected feeder: Tick the feeder that you want to mount with. Zhejiang Neoden Technology Co., Ltd...
- Page 42 Backward, to let the PCB go outside the machine. If the PCB is already in the machine, need to click backward to exit the PCB, then put it on the track 1 position and then click Start. Zhejiang Neoden Technology Co., Ltd...
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Page 43: Configuration Introduction
9.2 Configuration Interface Introduction Press Config, a detailed configuration will pop out as below Track configuration the function of PCB Raise and Width Set are totally same as that in PCB Information interface. Debug Set: (1)Support step detailing: once this is clicked, every time you click “Step”, the machine will only execute one command. -
Page 44: Manual Test
Nozzle Zero Calib: it’s to adjust the height of the nozzles to the same height. Adjustment method: 1.Preparation tools: 1pc of A4 paper, 1pc of standard nozzle. Steps: 1.Visually confirm whether there is a nozzle on the placement head, click “nozzle height calib”; 2.Lock the nozzle position to above the Zhejiang Neoden Technology Co., Ltd... -
Page 45: Xy Position Lock Interface
The machine will automatically calculate the center position of the chip. Flash: outer, middle, Inner. Mark point generally select to use outer or inner,select corresponding light source according to PCB type. Brightness: Image recognize brightness can be adjusted on the drop-down list. Zhejiang Neoden Technology Co., Ltd... -
Page 46: System Setup
When any software upgrade is required, please copy the upgrade file into the subdirectory of U disk, click “software upgrade” to load it. Then follow instructions to upgrade it. English: this machine supports Chinese and English. To convert it into English, a password is required. Zhejiang Neoden Technology Co., Ltd... -
Page 47: Feeder Position Config
The left column refers to feeder No., Pick X and Pick Y refer to the coordinates of pick offset. After “click to align”, this interface will be displayed. Align the center of component (edge of tablet), then save it. Zhejiang Neoden Technology Co., Ltd... -
Page 48: Component Positions Setup
(do you want to leave a mark at the current position). Click Yes, and the following interface will appear. Click "nozzle 1 leave a Zhejiang Neoden Technology Co., Ltd... - Page 49 1-6 nozzles will act automatically and display in this interface Automatic positioning of nozzle: It can realize the automatic positioning of nozzle and front IC camera. Left and right mark camera positioning: this function is currently under development. Zhejiang Neoden Technology Co., Ltd...
- Page 50 This is only need to do after the Linear was reinstalled or Warning: some mechanism changed. Please do not change it without checking with NeoDen Team. 8. Machine time setting: If the device time is different from the current time, you can set it here Zhejiang Neoden Technology Co., Ltd...
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Page 51: Basic Configuration
Customer needs to adjust this value together with Track speed to make the PCB squeezed once it feeds to the stopper block. Zhejiang Neoden Technology Co., Ltd... -
Page 52: First Trial And Test
(7) The air hose is blocked or has a leakage problem, and even the pump has an issue. 4. Frequently throwing components. Some suggestions are listed below, (1) Up-looking camera can’t take a clear picture of component due to brightness issue for example (2) The pins are distorted Zhejiang Neoden Technology Co., Ltd... -
Page 53: Continuous Smt Production
(3) Once reloading the component during production, pay attention to the model, specification, polarity and direction of components. (4) Clear the reject box timely to avoid wasted materials stacked too high to damage the mount head Zhejiang Neoden Technology Co., Ltd... -
Page 54: Structure And Maintenance Instruction
13. Structure and Maintenance Instruction 13.1 Feeder Brief Introduction ⑥Single-track wheel ①Front fixed buckle ⑦Hand Shank ②Material-sending wheel gear ⑧Tape coiling wheel ③Press material cover ⑨Cylinder ④Locking Claw ⑩Snap joint cover ⑤Tail board Zhejiang Neoden Technology Co., Ltd... -
Page 55: Installing Tape And Reel Components
1).The tape should be closely matched with the gear, and the film should pass through the upper denomination groove (see figure 2) through two white guide wheels and then be sandwiched between two gears. Fig 3 Zhejiang Neoden Technology Co., Ltd... -
Page 56: Incorrect Installation Samples
3. Cautions: Strictly refer to the instruction manual to use the feeder, and non-standard operation is strictly forbidden Warning: when installing the feeder, if feel the hand press is not strong, or loose match in place, then it is Zhejiang Neoden Technology Co., Ltd... - Page 57 The handle is the main way to lock the feeder, so pls pay attention to protect this part. (Note:Don’t move the feeder while the equipment is running, or it may cause collision problem.) Zhejiang Neoden Technology Co., Ltd...
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Page 58: Nozzle Information
In order to ensure the placement accuracy ， please select nozzles according to the shape and size of components Table 1-2 size comparison of Nozzles Model Recommendation（Imperial system） CN030 0201 CN040 0402（optimal） CN065 0402、0603 etc. CN100 0805、diode、1206、1210 etc. Zhejiang Neoden Technology Co., Ltd... - Page 59 3528serices Soft bead YX02 High power lamp beads YX03 Chips and BGA from 11mm to 17mm BGA YX04 Chips and BGA bigger than 17mm YX05 4148 circular diode YX06 3535 ball shape LED(Spherical height 1.4mm,overall height 1.9mm） Zhejiang Neoden Technology Co., Ltd...
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Page 60: Maintenance
In sum, P&P machine's running speed and placement accuracy still has limit. Peoples work is important to run machine on its proper role. So, it’s necessary to comply with effective measures to keep machine normal work, its placement quality and efficiency. Zhejiang Neoden Technology Co., Ltd... -
Page 61: Routine Inspection
Optical axis Checking whether it is covered dusk. Please keep it clean and lubricated Operation Checking each button to make sure they are well-worked button Connector Checking if well-connected the air hose and air connector. Zhejiang Neoden Technology Co., Ltd... -
Page 62: Related Issues During Solder Paste Printing Process
Rubber scraper hardness is enough, easy to pressure; Use metal icicles and not enough; Holes are too appear faulty scraper; Improved holes dents big in the stencil soldering; solder designing in the stencil. joint strength is not Zhejiang Neoden Technology Co., Ltd... - Page 63 Dear users, the above is NeoDen9 operation instructions, ifyou have any questions, feel free to contact us, we will be happy to serve you. Thanks again for supporting NeoDen Tech. Zhejiang NeoDen Technology Co., Ltd Zhejiang Neoden Technology Co., Ltd...
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