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OPERATION & SERVICE MANUAL
Model: 02-7842C0100
12 Ton Two Stage Jack
03/2020 - Rev. 03
For Spare Parts, Operations & Service Manuals or Service Needs
Scan the QR code or visit Tronair.com/aftermarket
Tronair, Inc.
Phone: (419) 866-6301 | 800-426-6301
1 Air Cargo Pkwy East
Web: www.tronair.com
Swanton, OH 43558
Email: sales@tronair.com
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Summary of Contents for Tronair 02-7842C0100
- Page 1 Model: 02-7842C0100 12 Ton Two Stage Jack 03/2020 - Rev. 03 For Spare Parts, Operations & Service Manuals or Service Needs Scan the QR code or visit Tronair.com/aftermarket Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com...
- Page 2 REVISION DATE TEXT AFFECTED 07/2016 Original release 07/2017 Modified Parts List 03/2020 Modified Parts List...
- Page 3 Model: 02-7842C0100 12 Ton Two Stage Jack TABLE OF CONTENTS PAGE PRODUCT INFORMATION .............................. 1 DESCRIPTION..............................1 MODEL & SERIAL NUMBER ..........................1 MANUFACTURER .............................. 1 FUNCTION................................1 SPECIFICATIONS .............................. 1 SAFETY INFORMATION ..............................1 USAGE AND SAFETY INFORMATION ......................1 ASSEMBLY INSTRUCTIONS ............................
- Page 4 12 Ton Two Stage Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
- Page 5 Load test jacks annually. Only order replacement parts from Tronair. Failure to comply could result in premature failure below certified weight and could cause serious injury including death. 03/2020 | Rev. 03...
- Page 6 Model: 02-7842C0100 12 Ton Two Stage Jack JACK INSTRUCTIONS (continued) Correct Pin Placement Incorrect Pin Placements Washer In Ball Lock In Washer On Top Of Locking Pin Not In Ram Protection Ring Ram Protection Ring Ram Protection Ring Ram Protection Ring...
- Page 7 Model: 02-7842C0100 12 Ton Two Stage Jack JACK INSTRUCTIONS (continued) Results Of Locking Pin In Incorrect Location Ram Protection Ring Damage Deformation Deformation Acceptable Condition Unacceptable Condition Close pump release valve and operate pump. Lower ram locknuts as aircraft is raised.
- Page 8 Model: 02-7842C0100 12 Ton Two Stage Jack PACKAGING AND STORAGE PACKAGING REQUIREMENTS Jacks are to be packaged as required to prevent damage to legs or hydraulic equipment during shipment. HANDLING Jacks can be rolled by hand on its casters. STRAPPING Jacks can be strapped down by suitable means to prevent unwanted movement during shipment.
- Page 9 Model: 02-7842C0100 12 Ton Two Stage Jack MAINTENANCE GENERAL The jack should be stored with some type of cover to protect the jack from liquids (such as Skydrol or cleaning solutions) and other foreign matter that might get on or between ram and cylinder which will damage seals and o-rings.
- Page 10 GUARANTEES/LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the...
- Page 11 Model: 02-7842C0100 12 Ton Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description HJ-557 Pad, Jack G-1300-25200 Pin, Roll, 1/4" diameter x 2" long R-1341-02 Shaft, Extension...
- Page 12 Model: 02-7842C0100 12 Ton Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. 03/2020 | Rev. 03 Page | 9...
- Page 13 Model: 02-7842C0100 12 Ton Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description N-2001-08-S-B Elbow, Straight Thread H-1009-01 Handle, Pump HC-2322 Pump, Hand G-1100-107010 Bolt, Hex Head, Grade 5, 3/8-16 x 1" long...
- Page 15 APPENDIX I Air Pump Manufacturer Data...
- Page 43 APPENDIX II HC-1961 Hand Pump Parts List...
- Page 45 HC-1961 3250 psi Hand Pump Installation Instructions and Parts List 05/2005 – Rev. OR Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
- Page 47 3250 psi Hand Pump This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
- Page 48 HC-1961 3250 psi Hand Pump Parts List Illustrations WARNING! Item 10 (H-2606) is a preset relief valve. Do Not disassemble this valve. Replacement parts are available as a preset relief valve assembly 05/2005 | Rev. OR Page | 2...
- Page 49 APPENDIX III Declaration of Conformity...
- Page 51 DECLARATION of CONFORMITY The design, development and manufacture is in accordance with European Community guidelines Tripod Jack 02-7842C0100 Relevant provisions complied with by the machinery: 2006/42/EC Relevant standards complied with by the machinery: prEN 1494:1994 Identification of person empowered to sign on behalf of the Manufacturer: Quality Assurance Representative Tronair, Inc.
- Page 53 APPENDIX IV Safety Data Sheet MIL-PRF-5606 Hydraulic Fluid...
- Page 67 APPENDIX V Maintenance Schedule...
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