Mackworth TX440 User Manual

Ceiling track lift

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TX Ceiling Track Lift

User Guide

Revision of document: B

Doc No. 999553

Revision Date: 11.03.24

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Summary of Contents for Mackworth TX440

Page 1 TX Ceiling Track Lift User Guide Revision of document: B Doc No. 999553 Revision Date: 11.03.24...
Page 2 Contents Safety Instructions and Warnings ......................4 Introduction............................4 Manufacture ............................5 European Authorised Representative ....................5 Symbols Used ............................6 Contraindications/Limitations ......................7 Intended Use ............................7 Additional Warnings and Safety Notices ..................... 9 Operating Environment ........................9 Essential Performance ........................10 1.10 EMC Statement ..........................
Page 3 Standards Applied ..........................29 Environmental - Storage and Operating Conditions ................30 Normal operating conditions ......................30 Shipping and storage conditions ....................... 30 Disposal ..............................31 10.0 Fault Finding ............................32 11.0 General Inspection, Maintenance and Cleaning ................... 33 11.1 Service ............................
Page 4 Introduction This guide includes the TX440 and TX600 Ceiling Track Lifts, along with all variants for various track types. Below a list of all track profiles that the TX can be installed into through the different configurations. The below profiles must match your pre-installed track for the TX to be installed.
Page 5 Store this guide with the documents included with the lift system and sling(s). The TX Lift is designed to be used in conjunction with Mackworth lift track, accessories and slings. Please refer to any user guides supplied with these components while reviewing this guide.
Page 6 1.4 Symbols Used The Table below includes all Symbols from BS EN ISO 15223-1:2016 that can be found in this Guide and on the Product and what they represent. Refer back to this Table when you are unsure of what a symbol represents. Consult instructions before use Caution –...
Page 7 This guide includes the TX440 and TX600 Ceiling Track Lifts, along with all variants for various track types. All models of TX440 found in Table 1 below have a Safe Working Load (SWL) of 440 lb (202kg). All models of TX600 found in Table 1 below have a Safe Working Load of 600lb (272kg).
Page 8 If additional accessories have been supplied with the lift, refer to the instructions included with those items. The TX Lift must be installed on the ceiling track prior to use. • The TX Lift must be installed only by persons authorized by Mackworth who have had the training to do so. • •...
Page 9 • To reduce the risk of unintended use, when the Lift is not in use remove the sling(s) from the product to prevent entrapment or strangulation should the device be tampered with. The Lift batteries are not a user serviceable part. Contact your local authorized dealer to arrange for replacement. •...
Page 10 If users of this equipment are unsure of its compliance to EMC you can request the confirmation from Mackworth that the product is manufactured to the appropriate Electromagnetic Compatibility standard.
Page 11 7.1.1 Mains Terminal Disturbance Voltage Pass CISPR 11: 2009 A1:2010 EN 55016-2-3: 2004 + A1:2005 7.1.1 Electromagnetic Radiation Disturbance Pass CISPR 11: 2009 A1:2010 EN 55016-2-3: 2004 + A1:2005 7.2.1 Harmonic Current Emissions (AC Pass EN 61000-3-2: 2014 Power Port) 7.2.2 Voltage Fluctuations and Flicker (AC Pass...
Page 12 2.0 Components/Key Parts Please see below to familiarize yourself with the components of the Mackworth TX Lift. The images below show the contents of the Ceiling Track Lift. If you have not received all the components contact your local Mackworth dealer immediately –...
Page 13 A Mackworth approved dealer must install the lift. Figure 5 999553 – Revision B...
Page 14 4.0 Type ‘BF’ Applied parts Below shows the two parts of the lifting system, which are classed as Body Floating (BF) applied parts. The carry bar is a complete assembled unit which allows approved Prism slings to be attached, to lift and assist patient. See section 5.1 for instructions to attach carry bar to lift system and 5.2 to attach an approved sling to the carry bar.
Page 15 BS EN ISO 10535 before its use and a full risk assessment to be carry out before use. The Mackworth slings with a safe working load of 600 lb (272 kg) or more that can be used with the TX Lift refer to the sling guide at www.mackworthusa.com/ceiling-lift-slings.html 999553 –...
Page 16 If they are not lined up properly, then remove the airline, line up the grey lines and then re-insert it into the rubber grommet. Perform the brief test as described previously. If there are still problems with the lift, then contact your local Mackworth authorized dealer for service. To remove the handset, follow the procedure above in reverse.
Page 17 6.0 Lift Operation 6.1 Turning the Lift ON and OFF To operate the lift, it must first be turned ON via the toggle switch on the lift itself (see figure 21). This toggle switch has three states, On, Off and E-Lower. To turn the lift on, the Toggle Switch must be pressed vertically into the slot.
Page 18 6.4 Moving the Lift along the track system Always use extreme care when moving the lift along the track. Watch out for and avoid any obstructions that may cause injury to the individual in the sling, damage to the lift and/or to the obstruction. After use, the lift should be located at the correct end of the track system for re-charging.
Page 19 6.6 Emergency Operation 6.6.1 Emergency Stopping The lift unit has an emergency shut-off feature that allows the operator to completely stop power to the lift. By pulling down ONCE on the emergency red cord, located underside of the lift unit, the powered functions will stop working immediately (Figure 29). Beeping once, the display and the LED indicator light will turn off.
Page 20 High Current D raw from Green Beep for 1 Contact Service Center Lift Motor Second PM Due Preventative Green Beep every 30 Contact Your Mackworth Dealer Maintenance Due minutes Table 7 6.6.2 Emergency Lowering 999553 – Revision B Page | 20 of 31...
Page 21 There are no necessary modifications required for the device to perform its intended use. However, should the device or the installed system require modification, please consult your local Mackworth dealer to arrange a date and time to assess the required changes to the system.
Page 22 7.2 Specifications Technical specifications Lift Motor 24VDC Traverse Motor (optional at time of purchase) 24VDC Charger Input 100-240V AC 50/60Hz 1.5A Charger Output 24VDC/1.0A Batteries (sealed lead acid) 24VDC (2x 12VDC) 5.0 AH Lift Case Flame Retardant ABS Lift Case Degree of Protection IP20 Handset Degree of Protection IP67...
Page 23 Weights Safe Working Load (SWL) 440 lb (202 kg) / 600 lb (272 kg) Lift 22 lb (10 kg) Battery charger 1.76 lb (0.8kg) Carry bar 4.4 lb (2 kg) Handset 0.44 lb (0.2kg) Table 9 Operational Forces Handset Emergency cord Hook locking mechanisms on lift tape 2.5N Spring clips on carry bar...
Page 24 8.0 Environmental - Storage and Operating Conditions The lift is intended for internal use within normal environmental conditions. It is not intended to be used in environments where there are rapid changes in the environmental temperature and humidity during intended use. The TX Ceiling Track Lift suffers little from any effects of lint, dust and light.
Page 25 9.0 Disposal When the lift has completed its life cycle and can no longer perform to its intended use safely the lift must be decommissioned by an approved Service Dealer. The following specifies the importance of correct disposal procedure including local laws and being environmentally friendly. Please observe the local laws on recycling and respect the current laws for disposal within the community the device is being used within.
Page 26 If the fault cannot be found or the fault is found and the action guide does not provide a fix (e.g. – a damaged wire would need replacement), contact your local Mackworth authorized dealer immediately, will be required to repair the lift. Contact details can be found on the last page of this guide.
Page 27 Service must be completed by a Mackworth authorized Service Dealer. Do not attempt to service the product yourself, or warranty is void. To ensure the safety and continued good function of your lift, routine service must be performed on your Mackworth TX Ceiling Track Lift.
Page 28 Check the carry bar rotates and swings freely, and that there is no build-up of wear. Ensure the Spring Clips on the Carry Bar are functional and present. Lift Tape Inspect the lift Tape for any signs of damage such as fraying, breaking and tearing along its entire length.
Page 29 Follow the manufacturer’s safety instructions for the use of the cleaning product before use to ensure safe use for the operator and the patient. Ensure the cloth is damp before the cleaning process. Application is through a clean damp cloth applied to wipe the device down. Use in the following dilutions to ensure an effective clean: •...
Page 30 2. The liability of Mackworth under terms of this guarantee shall be limited to the replacement or the defective part(s) to the sales distributor, dealer, agent, person or entity which purchased the equipment from Mackworth. In no event shall Mackworth incur liability for any consequential or unforeseeable losses.
Page 31 While every effort has been made to ensure the accuracy of information contained in this user guide, no liability can be accepted by Mackworth for any errors or omissions. Mackworth operates a policy of continuous improvement. Specifications and other data are subject to change without notice.

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