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Mackworth CP440 User Manual

Portable lift
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CP440 Portable Lift
User Manual
Doc Ref: 999097 – en-us
Rev A
07/18/24

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Summary of Contents for Mackworth CP440

  • Page 1 CP440 Portable Lift User Manual Doc Ref: 999097 – en-us Rev A 07/18/24...

  • Page 2: Table Of Contents

    Introduction ....................................4 1 . 1 Intended Use ........................................4 1 . 2 Manufacture .......................................... 4 1 . 3 European Authorised Representative ..............................4 1 . 4 Symbols Used ........................................5 1 . 5 Contraindications / Limitations ................................6 1 . 6 Safety Instructions and Warnings ................................
  • Page 3 Troubleshooting ..................................28 Disposal ....................................... 29 Warranty ..................................... 29 Service Record History ................................ 30 999097 – Rev C Page 3 of 40...

  • Page 4: Introduction

    Introduction This manual includes all variants of the CP portable lift, along with the options for various track types. Please read and understand this manual in its entirety before using your portable lift. The information in this manual is important for the safety of anyone near the portable lift and must be read and understood to help prevent injuries.

  • Page 5: Symbols Used

    1 . 4 Symbols Used The table below includes all symbols from BS EN ISO 15223-1:2021 that can be found in this manual and on the product and what they represent. Refer to this table when you are unsure of what a symbol stands for. Catalogue Number Place of Manufacture Serial number...

  • Page 6: Contraindications / Limitations

    1 . 5 Contraindications / Limitations There are no known “contraindications” associated with the usage of portable lift, provided it is used as per the manufacturer’s recommendations and guidelines. However, it is recommended that a client specific assessment is completed by a trained and knowledgeable health care professional to determine the method of transfer and use.
  • Page 7 • Ensure that a clear space is kept around the portable lift. Before using the portable lift, always check for and move away any obstacles. • Never leave a user unattended in the portable lift. • If additional accessories have been supplied with the portable lift, refer to the instructions included with those items.
  • Page 8 • Before first use, the portable lift unit must be charged for approximately 8 hours. Refer to section ‘Charging the Portable Lift.’ The handset must also be connected to the portable lift. To connect the handset, refer to the section ‘Connecting the Handset to the Portable Lift.’ •...

  • Page 9: Electromagnetic Compatibility (Emc) Statement

    1 . 7 Electromagnetic Compatibility (EMC) Statement The following statement has been made against the assumption that the user of the system utilises the provided components supplied by the manufacturer of the device to operate the device as intended. DO NOT use any other form of power charge with the system as the manufacturer’s adapter has been assessed and complies with the EMC requirements.
  • Page 10 Immunity to Voltage Dips and 2.13 Table 5 Voltage Variations (AC Power Pass IEC 61000-4-11: 2004 Port) Immunity to Voltage Interruptions 2.14 Table 5 Pass IEC 61000-4-11: 2004 (AC Power Port) In-Track charging system stand testing Immunity to Electrostatic Table 4 Pass IEC 61000-4-2 2008 discharge (Enclosure Port)

  • Page 11: Configurations And Key Components

    CP440 – 108726 Black Carry Bar Type 5 CP440 – 108736 White Carry Bar Type 5 CP440 FSG – 108727 Black Carry Bar CP440 FSG – 108737 White Carry Bar Table 2-1-1 999097 – Rev C Page 11 of 40...

  • Page 12: Key Components

    2 . 2 Key Components Please see below to familiarise yourself with the components of the CP portable lift. The images below show the contents of the portable lift. If you have not received all the components contact your local dealer at once – contact details are provided on the last page of this manual.

  • Page 13: Applied Parts

    Applied Parts 3 . 1 Body Floating (BF) Applied Parts A Body floating applied part is a detachable component that has medium to long term contact with the user and carer. This includes the carry bar and sling. Figure 3-1-1 Figure 3-1-3 White Whit Figure 3-1-1...

  • Page 14: Slings

    Always ensure that the sling SWL aligns with the portable lift, for any component found across the system, the lowest SWL must never be exceeded. Mackworth Sling Range Care-Ability Sling Range Mackworth Oak...

  • Page 15: Handset

    3 . 2 Handset The handset is an essential applied part of the portable lift system. There are three buttons on the handset to operate the functions: raising and lowering the carry bar, as well as initiating the emergency lowering procedure if needed.

  • Page 16: Portable Lift Operation

    Portable Lift Operation 4 . 1 Turning the Portable Lift ON and OFF To turn the portable lift on, press the red button on the side of lift from the ‘O’ position to the ‘I’ position as shown in Fig. 4.1-1. Once the portable lift has been turned ON the LED light that is located on side cover of the portable lift will display a steady green light, to indicate that power is available.

  • Page 17: Traversing The Portable Lift

    4 . 3 Traversing the Portable Lift Always use extreme care when moving the portable lift along the track. Watch out for and avoid any obstructions that may cause injury to the individual in the sling, damage to the portable lift and/or to the obstruction.

  • Page 18: Emergency Stop

    4 . 5 Emergency Stop The portable lift unit has an emergency shut-off feature that allows the operator to remove power to the portable lift. To activate push the button from the ‘I’ position to the ‘O’ position as shown in Fig. 4.5.1 Figure 4-5-1 The user should not re-engage the switch once it has been pressed.

  • Page 19: Technical Specification

    Technical Specification 5 . 1 Portable Lift Dimensions Figure 5-1-1 Dimensions in inches (Ref to drawing) Portable Ceiling A – Track to Portable Lift 12.2” 11” Black – 20.2” Black – 20.2” B – Min Distance from Track to Carry Bar White- 19”...

  • Page 20: Specifications

    5 . 2 Specifications Table 5-2-1 Portable Lift Specifications Safe Working Loads CPR Portable Lift 440lb Lift Speeds Lifting Speed (0 kg) 1.2 in/s Lifting Speed (50kg) 1.1 in/s Lifting Speed (100kg) 1.1 in/s Lifting Speed (130kg) 1.0 in/s Lifting Speed (200kg) 0.82 in/s Lowering Speed (0kg) 1.06 in/s...

  • Page 21: Led Indications

    5 . 3 LED Indications The table supplies details on the LED colour, the audible beeping, and instructions on what actions to take when each message appears. This table may help for troubleshooting. Portable Lift Orientation Portable Orientation of hoist LED 1 LED 2 LED 3...

  • Page 22: Standards Applied

    5 . 4 Standards Applied The standards that have been applied to the device are as follows: • IEC 60601-1:2005+AMD1:2012: Medical electrical equipment - Part 1: General requirements for basic safety and essential performance • IEC 60601-1-2:2014: Medical electrical equipment - Part 1-2: General requirements for basic safety and essential performance - Collateral Standard: Electromagnetic disturbances - Requirements and tests •...

  • Page 23: Environmental Conditions

    Environmental Conditions The sections below will give detailed information regarding the environmental conditions the product should maintain throughout its life cycle. Failure to adhere to these conditions may negatively impact the function of the product. If you are unsure of any environmental conditions, always seek advice. 6 .

  • Page 24: Daily Checks

    Daily Checks Inspection is to be completed prior to each use by the user of the portable lift. Should any of the components in the table below fail the inspection, DO NOT use the portable lift. Contact your local authorized dealer for service – contact details are on the last page of this manual. Ensure all component inspections in the table below are completed prior to each use of the portable lift.

  • Page 25: Lift Tape Caution

    7 . 1 Lift Tape Caution The image (Figure 9-1-1) shows a badly worn lift tape. The portable lift should not be used until the lift tape has been replaced. Please contact your local dealer to arrange a service. It is important to note that an incorrect alignment of the lift tape with the lift could lead to tape fraying, causing delays in the lift operation and additional expenses.

  • Page 26: Dilution Chart

    Norovirus/winter vomiting and can be used as a precaution against C.Diff. It is effective against viruses, bacteria, spores, yeasts, and moulds. • A minimum of 5 minutes contact time with the outer components is recommended to prevent virucidal infections, whilst maintaining the integrity of the product. The product can withstand a longer contact period, however a minimum of 5 minutes is required to provide an effective cleaning regime.

  • Page 27: Servicing

    Servicing Regular servicing on the portable lift will help prevent breakdowns and reduce repair costs. It will also improve the quality of the product for the end users. To reduce the risk of injury, no service is to be carried out on the portable lift while in use. Service must be completed by an authorised service engineer only.

  • Page 28: Troubleshooting

    Troubleshooting Should a problem arise with the use of the portable lift, review the table below. Find the fault and complete the recommended solution. If the fault is not listed below or the solution does not correct the problem, contact your local authorised dealer at once –...

  • Page 29: Disposal

    Disposal With efforts to improve the environment and reduce waste, where possible our products have been manufactured with recyclable materials. Below are our guidelines on recyclable materials and being environmentally friendly. The portable lift should be disposed by an approved service engineer at the end of its life cycle. For guidelines on correct decommissioning procedures, refer to the commissioning guide: 996097.

  • Page 30: Service Record History

    Service Record History Complete this section after each service, repair inspection and/or maintenance. Date: Time: Service Inspection ☐ Repair ☐ Other ☐ Service Type: Completed By: …………………………………………………. (Printed name) ……………………………………………………………… (Signature) Company: ……………………………………………………………………………………………………………………………………………………………………………... Remarks & Actions Taken: Product Left in A Safe & Usable Condition: Yes ☐ No ☐...
  • Page 31 Date: Time: Service Inspection ☐ Repair ☐ Other ☐ Service Type: Completed By: …………………………………………………. (Printed name) ……………………………………………………………… (Signature) Company: ……………………………………………………………………………………………………………………………………………………………………………... Remarks & Actions Taken: Product Left in A Safe & Usable Condition: Yes ☐ No ☐ (if no explain in actions above) Date: Time: Service Inspection ☐...
  • Page 32 Date: Time: Service Inspection ☐ Repair ☐ Other ☐ Service Type: Completed By: …………………………………………………. (Printed name) ……………………………………………………………… (Signature) Company: ……………………………………………………………………………………………………………………………………………………………………………... Remarks & Actions Taken: Product Left in A Safe & Usable Condition: Yes ☐ No ☐ (if no explain in actions above) Date: Time: Service Inspection ☐...
  • Page 33 Date: Time: Service Inspection ☐ Repair ☐ Other ☐ Service Type: Completed By: …………………………………………………. (Printed name) ……………………………………………………………… (Signature) Company: ……………………………………………………………………………………………………………………………………………………………………………... Remarks & Actions Taken: Product Left in A Safe & Usable Condition: Yes ☐ No ☐ (if no explain in actions above) Date: Time: Service Inspection ☐...
  • Page 34 Date: Time: Service Inspection ☐ Repair ☐ Other ☐ Service Type: Completed By: …………………………………………………. (Printed name) ……………………………………………………………… (Signature) Company: ……………………………………………………………………………………………………………………………………………………………………………... Remarks & Actions Taken: Product Left in A Safe & Usable Condition: Yes ☐ No ☐ (if no explain in actions above) Date: Time: Service Inspection ☐...
  • Page 35 Date: Time: Service Inspection ☐ Repair ☐ Other ☐ Service Type: Completed By: …………………………………………………. (Printed name) ……………………………………………………………… (Signature) Company: ……………………………………………………………………………………………………………………………………………………………………………... Remarks & Actions Taken: Product Left in A Safe & Usable Condition: Yes ☐ No ☐ (if no explain in actions above) Date: Time: Service Inspection ☐...
  • Page 36 Date: Time: Service Inspection ☐ Repair ☐ Other ☐ Service Type: Completed By: …………………………………………………. (Printed name) ……………………………………………………………… (Signature) Company: ……………………………………………………………………………………………………………………………………………………………………………... Remarks & Actions Taken: Product Left in A Safe & Usable Condition: Yes ☐ No ☐ (if no explain in actions above) Date: Time: Service Inspection ☐...
  • Page 37 Date: Time: Service Inspection ☐ Repair ☐ Other ☐ Service Type: Completed By: …………………………………………………. (Printed name) ……………………………………………………………… (Signature) Company: ……………………………………………………………………………………………………………………………………………………………………………... Remarks & Actions Taken: Product Left in A Safe & Usable Condition: Yes ☐ No ☐ (if no explain in actions above) Date: Time: Service Inspection ☐...
  • Page 38 Date: Time: Service Inspection ☐ Repair ☐ Other ☐ Service Type: Completed By: …………………………………………………. (Printed name) ……………………………………………………………… (Signature) Company: ……………………………………………………………………………………………………………………………………………………………………………... Remarks & Actions Taken: Product Left in A Safe & Usable Condition: Yes ☐ No ☐ (if no explain in actions above) Date: Time: Service Inspection ☐...
  • Page 39 Date: Time: Service Inspection ☐ Repair ☐ Other ☐ Service Type: Completed By: …………………………………………………. (Printed name) ……………………………………………………………… (Signature) Company: ……………………………………………………………………………………………………………………………………………………………………………... Remarks & Actions Taken: Product Left in A Safe & Usable Condition: Yes ☐ No ☐ (if no explain in actions above) Date: Time: Service Inspection ☐...
  • Page 40 Disclaimer While every effort has been made to ensure the accuracy of information contained in this manual, no liability can be accepted by Mackworth for any errors or omissions. Mackworth operates a policy of continuous improvement. Specifications and other data are subject to change without notice.

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