Mackworth CP440P User Manual
Ceiling track lift
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- Service manual (32 pages) ,
- User manual (36 pages) ,
- Commissioning manual (12 pages)
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Summary of Contents for Mackworth CP440P
- Page 1 CP440P Ceiling Track Lift User Guide Revision of document: A Doc No. 999086 Revision Date: 11.03.2024...
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Page 2: Table Of Contents
Contents Safety Instructions and Warnings ......................4 Introduction............................4 Manufacture ............................5 European Authorised Representative ....................5 Symbols Used ............................6 Contraindications/Limitations ......................7 Intended Use ............................7 Additional Warnings and Safety Notices ..................... 9 Operating Environment ........................9 Essential Performance ........................10 1.10 EMC Statement .......................... - Page 3 Environmental - Storage and Operating Conditions ................30 Normal operating conditions ......................31 Shipping and storage conditions ....................... 31 Disposal ..............................31 10.0 Fault Finding ............................32 10.1 LED Display............................. 33 11.0 General Inspection, Maintenance and Cleaning ................... 34 11.1 Service ............................
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Page 4: Safety Instructions And Warnings
1.1 Introduction This guide includes all variants of the CP440P Ceiling Track Lift, along with all variants for various track types. Below a list of all track profiles that the CPP can be installed into through the different configurations. The below profiles must match your pre-installed track for the CPP to be installed. -
Page 5: Manufacture
Do not attempt to use this equipment without first understanding the contents of this guide. Unauthorized modifications on any Mackworth product may affect its safety. The manufacturer will not be held responsible for any accident, incident or deficiencies of performance that occur as a result of any unauthorized modification to its products. -
Page 6: Symbols Used
1.4 Symbols Used The table below includes all symbols from BS EN ISO 15223-1:2016 that can be found in this guide and on the product and what they represent. Refer back to this table when you are unsure of what a symbol represents. Consult instructions before use Caution –... -
Page 7: Contraindications/Limitations
The CPP is intended to be used with Mackworth and Care-ability slings, a Mackworth clipped carry bar and the ceiling track system or Free Standing Gantry. Together these three items make up the system. Please refer to any user guides supplied with the sling and track system and reference them while reviewing this guide. - Page 8 • The CPP Lift must be installed on the ceiling track prior to use. The CPP Lift must be installed only by dealers authorized by Mackworth who have had the training to do so. • The CPP can be removed from the track using the provided reacher pole, this action must only be performed by an •...
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Page 9: Additional Warnings And Safety Notices
• To reduce the risk of unintended use, when the lift is not in use remove the sling(s) from the product to prevent entrapment or strangulation should the device be tampered with. Between the lift, carry bar, sling and other accessories, the lowest maximum load shall always be used. •... -
Page 10: Essential Performance
If users of this equipment are unsure of its compliance to EMC you can request the confirmation from Mackworth that the product is manufactured to the appropriate Electromagnetic Compatibility standard. - Page 11 Configuration and Mode: Test setup charging 7.1.1 Mains Terminal Disturbance Voltage Pass CISPR 11: 2009 A1:2010 EN 55016-2-3: 2004 + A1:2005 7.1.1 Electromagnetic Radiation Disturbance Pass CISPR 11: 2009 A1:2010 EN 55016-2-3: 2004 + A1:2005 7.2.1 Harmonic Current Emissions (AC Pass EN 61000-3-2: 2014 Power Port)
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Page 12: Components/Key Parts
2.0 Components/Key Parts Please see below to familiarize yourself with the components of the Mackworth CPP Lift. The images below show the contents of the lift. If you have not received all the components contact your local Mackworth dealer immediately – contact details are provided on the last page of this guide. -
Page 13: Installation
A Mackworth approved dealer must install the lift. Figure 5 999086 – Revision A... -
Page 14: Type 'Bf' Applied Parts
Mackworth slings to be attached, to lift and assist patient. See section 5.1 for instructions to attach carry bar to lift system and 5.2 to attach an approved sling to the carry bar. To see Mackworth approved sling list, see table 5 and 6. -
Page 15: Slings
The black and white carry bar are both attached to the Quick Release Hook (QRS) in the same fashion as described above, see images below for reference. Figure 13 Figure 14 Figure 12 Figure 15 Figure 16 Figure 17 5.2 Slings The way the sling is attached to the carry bar needs to be assessed on individual basis and documented in the individual’s care plan. - Page 16 Figure 25 We recommend the use of Mackworth manufactured sling range (type ‘BF’ applied part) to be utilized with the CPP lift. It is at the user’s discretion to use alternative supplied product. In utilizing another manufacturer’s sling, checks must first be made to ensure the sling is safe to use and meets the requirements of BS EN ISO 10535 before its use and a full risk assessment to be carry out before use.
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Page 17: Connecting The Handset To The Lift
5.3 Connecting the Handset to the Lift A sturdy ladder or steps may be required in order to access the underside of the lift to attach the hand controller. Caution should be used when this is required. Should the cord that connects the lift to the hand controller become disengaged from the underside of the lift it must be re- connected in order for the lift to work. -
Page 18: Lift Operation
6.0 Lift Operation 6.1 Turning the Lift ON and OFF To operate the lift, it must first be turned ON via the “ON” cord on the Lift itself (see figure 30). The cord operates a toggle switch within the lift. Pressing the toggle switch upward will turn the lift ON, while pulling the cord down will turn the lift OFF. -
Page 19: Moving The Lift Along The Track System
6.3 Moving the Lift along the track system Always use extreme care when moving the lift along the track. Watch out for and avoid any obstructions that may cause injury to the individual in the sling, damage to the lift and/or to the obstruction. After use, the lift should be located at the correct end of the track system for re-charging. -
Page 20: Emergency Operation
To charge the left, you must first open the small blue bung at the base of the handset to open the charging port. Then you must place the handset into the charging dock as shown in the figures below. The handset front face will be facing towards the wall with the attachment hook facing away. -
Page 21: Emergency Lowering
6.6.2 Emergency Lowering In the event that the DOWN button on the handset does not function, or in power failure situations, the person may be lowered by Pressing down and HOLDING the red buttons. The emergency button’s is located on the handset and also on the lift membrane switch panel. -
Page 22: Technical Specification
There are no necessary modifications required for the device to perform its intended use. However, should the device or the installed system require modification, please consult your local Mackworth dealer to arrange a date and time to assess the required changes to the system. -
Page 23: Specifications
7.2 Specifications Technical specification Lift Motor 24VDC Charger Input 100-240V AC 50/60Hz 1.5A Charger Output 24VDC/1.0A Batteries 24 V dc (2 x 12V) 3.3Ah Nimh Lift Case Flame Retardant ABS Lift Case Degree of Protection IP20 Handset Degree of Protection IP24 Lifting Capacity (SWL) 440 lb (200 kg) -
Page 24: Expected Product Lifetime
Operational Forces Handset Emergency Button Hook locking mechanisms on lift tape 2.5N Spring clips on carry bar Manually traversing fully loaded lift (SWL) Manually traversing unloaded lift (No weight) Table 9 7.3 Expected Product Lifetime Ten years depending usage and compliance to maintenance, servicing and LOLER inspections. Serviceable parts within this period are batteries and the lift tape. -
Page 25: Normal Operating Conditions
8.1 Normal operating conditions 41°F to 104°F (+5°C to +40°C) at a relative humidity between 15% to 90% RH, non-condensing but not requiring a water vapor pressure greater than 50hPa and atmospheric pressure between 700hPa to 1060hPa 8.2 Shipping and storage conditions -13ºF to 41ºF (-25°C to +5°C ) with any humidity level. -
Page 26: Fault Finding
(e.g. – a damaged wire would need replacement), contact your local Mackworth authorized dealer immediately, an approved professional will be required to repair the Lift. -
Page 27: Led Display
Find the fault and complete the recommended solution. If the fault is not found and/or the solution does not correct the problem, contact your local Mackworth authorized dealer immediately – contact details are provided on the last page of this guide. -
Page 28: General Inspection, Maintenance And Cleaning
Do not attempt to service the product yourself, or warranty is void. To ensure the safety and continued good function of your Lift, routine service must be performed on your Mackworth CPP Lift. Service should be completed by a Mackworth approved trained professional every 6 months to ensure the products required standard is maintained. -
Page 29: Lift Tape Caution
Lift Tape Inspect the Lift Tape for any signs of damage such as fraying, breaking and tearing along its entire length. Ensure to also inspect the stitching on the tape for the same signs of damage. QRS (Quick Release Hook) Ensure that the locking device on the QRS is closed when the carry bar is attached. -
Page 30: Disinfecting (If Necessary)
11.3.2 Disinfecting (if necessary) Should the lift require a more thorough clean, the use of the Actichlor™ disinfectant product (which is widely available in tablet form and used throughout the health care industry) is recommended. Follow the manufacturer’s safety instructions for the use of the cleaning product before use to ensure safe use for the operator and the patient. -
Page 31: Warranty
2. The liability of Mackworth under terms of this guarantee shall be limited to the replacement or the defective part(s) to the sales distributor, dealer, agent, person or entity which purchased the equipment from Mackworth. In no event shall Mackworth incur liability for any consequential or unforeseeable losses. - Page 32 While every effort has been made to ensure the accuracy of information contained in this user guide, no liability can be accepted by Mackworth for any errors or omissions. Mackworth operates a policy of continuous improvement. Specifications and other data are subject to change without notice.
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