Mackworth TX600 User Manual
Tx advanced ceiling track hoist
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- Manual (7 pages) ,
- Commissioning manual (17 pages) ,
- Service manual (63 pages)
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Summary of Contents for Mackworth TX600
- Page 1 TX Advanced Ceiling Track Hoist User Manual Doc No. 999674 Revision of document: B Revision Date: 10.05.2021...
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Page 2: Table Of Contents
Contents Safety Instructions and Warnings ....................... 4 Introduction ........................... 4 Manufacture........................... 5 European Authorised Representative ..................... 5 Symbols Used ..........................6 Contraindications/Limitations......................7 Intended Use ..........................7 Additional Warnings and Safety Notices ..................9 Operating Environment ........................9 Essential Performance ........................10 1.10 EMC Statement ......................... - Page 3 Powered Auxiliary Hoist ........................ 28 LCD Display Screen Functionality ....................28 Technical Specification ........................29 Hoist Dimensions and Lifting Range ....................29 Specifications ..........................30 Expected Product Lifetime ......................31 Standards Applied ........................31 Environmental - Storage and Operating Conditions ................32 Normal operating conditions ......................
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Page 4: Safety Instructions And Warnings
TX400 Advanced Hoist Type Track Type TX600 Advanced Hoist Type Track Type TX440 Advanced PT – 122617 Type 1 TX600 Advanced PT – 122622 Type 1 TX440 Advanced PT – 122656 Type 3 TX600 Advanced PT – 122666 Type 3 TX440 Advanced PT –... -
Page 5: Manufacture
Store this manual with the documents included with the Hoist system and sling(s). The TX Advanced Hoist is designed to be used in conjunction with Mackworth Hoist track, accessories and slings. Please refer to any user guides supplied with these components while reviewing this manual. -
Page 6: Symbols Used
1.4 Symbols Used The Table below includes all Symbols from BS EN ISO 15223-1:2016 that can be found in this Manual and on the Product and what they represent. Refer back to this Table when you are unsure of what a symbol represents. Consult instructions before use Caution –... -
Page 7: Contraindications/Limitations
Mackworth does not recommend a required number of care givers for the use of our products. This information and recommendation can only be provided after a thorough personalized, case specific assessment, as there are many factors that can influence these decisions. - Page 8 The TX Advanced Hoist must be installed on the ceiling track prior to use. • The TX Advanced Hoist must be installed only by persons authorized by Mackworth who have had the training to do so. • Under no circumstance should the TX Advanced Hoist, track, sling or entire system be put in control of a person who has not been properly trained in the use and care of this equipment.
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Page 9: Additional Warnings And Safety Notices
• To reduce the risk of unintended use, when the Hoist is not in use remove the sling(s) from the product to prevent entrapment or strangulation should the device be tampered with. • The Hoist batteries are not a user serviceable part. Contact your local authorised dealer to arrange for replacement. •... -
Page 10: Essential Performance
If users of this equipment are unsure of its compliance to EMC you can request the confirmation from Mackworth that the product is manufactured to the appropriate Electromagnetic Compatibility standard. - Page 11 EN 55016-2-3: 2004 + A1:2005 7.2.1 Harmonic Current Emissions (AC Pass EN 61000-3-2: 2014 Power Port) 7.2.2 Voltage Fluctuations and Flicker (AC Pass IEC 61000-3-3: 2013 Power Port) Table 4 Immunity to Electrostatic discharge Pass IEC 61000-4-2 2008 (Enclosure Port) Table 4 Immunity to Radiated RF Pass...
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Page 12: Components/Key Parts
2.0 Components/Key Parts Please see below to familiarise yourself with the components of the Mackworth TX Advanced Hoist. The images below show the contents of the Ceiling Track Hoist. If you have not received all the components contact your local Mackworth dealer immediately –... -
Page 13: Unpacking
Please see below to familiarise yourself with the components of the TX Advanced Hoist. The images below show the contents of the Hoist package. If you have not received all the components contact your local Mackworth dealer immediately – contact details are provided on the last page of this manual. -
Page 14: Installation
A Mackworth approved engineer must install the Hoist. Figure 5 999674 – Revision B... -
Page 15: Type 'Bf' Applied Parts
4.0 Type ‘BF’ Applied parts Below shows the two parts of the hoisting system, which are classed as Body Floating (BF) applied parts. The carry bar is a complete assembled unit which allows approved slings to be attached, to lift and assist patient. See section 5.1 for instructions to attach carry bar to Hoist system and 5.2 to attach an approved sling to the carry bar. -
Page 16: Sling
The Mackworth slings with a safe working load of 272 kg (600 lb) or more that can be used with the TX Advanced Hoist are shown below in Table 5, complete with product codes. -
Page 17: Connecting The Handset To The Hoist
Perform the brief test as described previously. If there are still problems with the Hoist, then contact your local Mackworth authorised dealer for service. To remove the handset, follow the procedure above in reverse. -
Page 18: Hoist Operation
6.0 Hoist Operation 6.1 Turning the Hoist ON and OFF To operate the Hoist, it must first be turned ON via the toggle switch on the Hoist itself (see figure 21). This toggle switch has three states, On, Off and E-Lower. To turn the Hoist on, the Toggle Switch must be pressed vertically into the slot. -
Page 19: Moving The Hoist Along The Track System
6.4 Moving the Hoist along the track system Always use extreme care when moving the Hoist along the track. Watch out for and avoid any obstructions that may cause injury to the individual in the sling, damage to the Hoist and/or to the obstruction. After use, the Hoist should be located at the correct end of the track system for re-charging. -
Page 20: Charging The Hoist
6.5 Charging the Hoist The Hoist will indicate when charging is required. The light will turn ORANGE on the Hoist control panel and a slow beeping audible alarm will sound if the batteries are low and require charging. The display screen will also indicate low battery. (Figure 29) Complete the transfer that is in progress and then move Hoist to the end of the track where the charger is located. -
Page 21: Emergency Operation
6.6 Emergency Operation The Hoist unit has an emergency shut-off feature that allows the operator to completely stop power to the Hoist. By pulling down ONCE on the emergency red cord, located underside of the Hoist unit, the powered functions will stop working immediately (Figure 33). Beeping once, the display and the LED indicator light will turn off. -
Page 22: Powered Auxiliary Hoist
6.7 Powered Auxiliary Hoist The TX Advanced with Powered Auxiliary option includes all the same features as a standard Powered or Manual TX Advanced. But this option includes the ability for the Hoist to communicate with Powered H-Systems, Powered Turntables or Powered Pivoting Carry Bars. -
Page 23: Technical Specification
There are no necessary modifications required for the device to perform its intended use. However, should the device or the installed system require modification, please consult your local Mackworth dealer to arrange a date and time to assess the required changes to the system. -
Page 24: Specifications
7.2 Specifications Technical specifications Hoist Motor 24VDC Traverse Motor (optional at time of purchase) 24VDC Charger Input 100-240V AC 50/60Hz 1.5A Charger Output 24VDC/1.0A Batteries (sealed lead acid) 24VDC (2x 12VDC) 5.0 AH Hoist Case Flame Retardant ABS Hoist Case Degree of Protection IP20 Handset Degree of Protection IP67... -
Page 25: Expected Product Lifetime
Weights Safe Working Load (SWL) 202 kg (440 lb) / 272 kg (600 lb) Hoist 10 kg (22 lb) Battery charger 0.8kg (1.76 lb) Carry bar 2 kg (4.4 lb) Handset 0.2kg (0.44 lb) Table 12 Operational Forces Handset Emergency cord Hook locking mechanisms on lift tape 2.5N Spring clips on carry bar... -
Page 26: Environmental - Storage And Operating Conditions
8.0 Environmental - Storage and Operating Conditions The Hoist is intended for internal use within normal environmental conditions. It is not intended to be used in environments where there are rapid changes in the environmental temperature and humidity during intended use. The TX Advanced Ceiling Track Hoist suffers little from any effects of lint, dust and light. -
Page 27: Disposal
9.0 Disposal When the Hoist has completed its life cycle and can no longer perform to its intended use safely the Hoist must be decommissioned by an approved Service Engineer. The following specifies the importance of correct disposal procedure including local laws and being environmentally friendly. Please observe the local laws on recycling and respect the current laws for disposal within the community the device is being used within. -
Page 28: Fault Finding
If the fault cannot be found or the fault is found and the action guide does not provide a fix (e.g. – a damaged wire would need replacement), contact your local Mackworth authorized dealer immediately, a service engineer will be required to repair the Hoist. -
Page 29: General Inspection, Maintenance And Cleaning
Service must be completed by a Mackworth authorised Service Engineer. Do not attempt to service the product yourself, or warranty is void. To ensure the safety and continued good function of your Hoist, routine service must be performed on your Mackworth TX Advanced Ceiling Track Hoist. -
Page 30: Lift Tape Caution
Check the carry bar rotates and swings freely, and that there is no build-up of wear. Ensure the Spring Clips on the Carry Bar are functional and present. Lift Tape Inspect the Hoist Lift Tape for any signs of damage such as fraying, breaking and tearing along its entire length. - Page 31 Should the Hoist require a more thorough clean, the use of the Actichlor™ disinfectant product (which is widely available in tablet form and used throughout the health care industry) is recommended. Follow the manufacturer’s safety instructions for the use of the cleaning product before use to ensure safe use for the operator and the patient.
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Page 32: Warranty
2. The liability of Mackworth under terms of this guarantee shall be limited to the replacement or the defective part(s) to the sales distributor, dealer, agent, person or entity which purchased the equipment from Mackworth. In no event shall Mackworth incur liability for any consequential or unforeseeable losses. -
Page 33: Service Record History
13.0 Service Record History Complete this section after each service, repair inspection and/or maintenance. 999674 – Revision B P a g e | 39 of 44... - Page 34 999674 – Revision B P a g e | 40 of 44...
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- Page 38 While every effort has been made to ensure the accuracy of information contained in this user manual, no liability can be accepted by Mackworth for any errors or omissions. Mackworth operates a policy of continuous improvement. Specifications and other data are subject to change without notice.