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DÖRR EcoGun AS AUTO Mini RS Operation Manual
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DÖRR EcoGun AS AUTO Mini RS Operation Manual

DÖRR EcoGun AS AUTO Mini RS Operation Manual

Automatic air spray gun
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EcoGun AS AUTO Mini RS
Automatic Air Spray Gun
Operation manual
MSG00007EN, V04
N36210007V
www.durr.com

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Summary of Contents for DÖRR EcoGun AS AUTO Mini RS

  • Page 1 EcoGun AS AUTO Mini RS Automatic Air Spray Gun Operation manual MSG00007EN, V04 N36210007V www.durr.com...
  • Page 2 This document describes the following product: N36210007V EcoGun AS AUTO Mini RS Hotline and Contact If you have queries or would like technical information, please contact your dealer or sales partner. 2/36 EcoGun AS AUTO Mini RS - MSG00007EN 06/2023...
  • Page 3 6.2.1 Safety recommendations... 11 6.2.2 General notes....11 6.2.3 Purging......12 Cleaning and maintenance..12 Safety recommendations..12 Cleaning....... 14 Maintenance......16 7.3.1 Maintenance schedule..16 Faults..........16 Defects table......16 06/2023 EcoGun AS AUTO Mini RS - MSG00007EN 3/36...
  • Page 4 Atomizer air pressure The higher the atomizer pressure, the higher the atomizing and the finer the spray jet Control air pressure Opens the needle and controls the mate- rial flow. Material pressure 4/36 EcoGun AS AUTO Mini RS - MSG00007EN 06/2023...
  • Page 5 Safety The EcoGun AS AUTO Mini RS spray gun is solely intended for automatic coating of Safety surfaces by one of the following operating methods: Presentation of Notes as an independent, not manual device The following notes can appear in this...
  • Page 6 Do not smoke. Hot surfaces Ground the spray gun. During operation, the surfaces of compo- nents can get extremely hot. Contact with it can cause burns. 6/36 EcoGun AS AUTO Mini RS - MSG00007EN 06/2023...
  • Page 7 The operator is responsible for the following work: Use ear protection Operate and monitor the system/ product. Protects from auditory damage due to noise. Introduce measures in the event of faults. Clean system/ product. 06/2023 EcoGun AS AUTO Mini RS - MSG00007EN 7/36...
  • Page 8 Do not expose to aggressive media. WARNING! Protect from solar radiation. Avoid mechanical vibrations. Sources of ignition may cause explo- Temperature: 10°C to 40°C sions! Relative humidity: 35% to 90% Ensure a non-explosive atmosphere. 8/36 EcoGun AS AUTO Mini RS - MSG00007EN 06/2023...
  • Page 9 Statically charges components may cause explosions during operation! If the support bracket itself is not conduc- tive and not grounded, ground the atom- izer through the fastening bore. Ensure housing contact. 06/2023 EcoGun AS AUTO Mini RS - MSG00007EN 9/36...
  • Page 10 The material quantity can be set for attaining the required jet pattern. You can vary the size of the jet pattern by adjusting the distance between the atomizer and the work piece. 10/36 EcoGun AS AUTO Mini RS - MSG00007EN 06/2023...
  • Page 11 NOTICE! Material damage due to dried material residues If material residues dry in the product, that can harm components. Purge product immediately after each use. 06/2023 EcoGun AS AUTO Mini RS - MSG00007EN 11/36...
  • Page 12 Spare parts not compliant with the specifi- cations of the ATEX directives can cause explosions in an explosive atmosphere. Serious injury and death could be the con- sequence. Use exclusively original spare parts. 12/36 EcoGun AS AUTO Mini RS - MSG00007EN 06/2023...
  • Page 13 – Ground the container. – Do not use ultrasound baths. Use alcohols (isopropanol, butanol) for non-flammable coating materials. Remove dried non-flammable coating materials using a material manufacturer- approved organic thinner. 06/2023 EcoGun AS AUTO Mini RS - MSG00007EN 13/36...
  • Page 14 2. Clean the atomizer carefully with cleaning Do not use any thinner spray guns. agent. Dry with a soft cloth. Do not use high pressure for cleaning agents. Clean the nozzle Fig. 6: Clean atomizer 14/36 EcoGun AS AUTO Mini RS - MSG00007EN 06/2023...
  • Page 15 Push in out distance bolts (5) including needle (7) and locknut (6). 10. Insert needle spring (3) and plunger spring (4). 11. Twist in bolt (2). 12. Twist in the control knob (1). 06/2023 EcoGun AS AUTO Mini RS - MSG00007EN 15/36...
  • Page 16 Spray jet too strong in Reduce material feed. Too much material center. Increase atomizer air pressure. Material too viscous. Change material consistency. Increase material feed. Not enough material. Broken spray jet Decrease atomizer air pressure. 16/36 EcoGun AS AUTO Mini RS - MSG00007EN 06/2023...
  • Page 17 Replace needle seal Ä 8.2.2 “Replace Needle seal worn out. needle seal”. Delay time for atomizer air Set delay time Ä 8.2.3 “Set delay Formation of large drops supply too short. time”. 06/2023 EcoGun AS AUTO Mini RS - MSG00007EN 17/36...
  • Page 18 The spray pattern deteri- orates. Observe order of replacement steps (needle – nozzle). Observe order of assembly steps (nozzle – needle). Always replace nozzle and needle at the same time. 18/36 EcoGun AS AUTO Mini RS - MSG00007EN 06/2023...
  • Page 19 7. Loosen locknut (6). 16. Insert needle spring (3) and plunger spring (4). 8. Unscrew distance bolt (5) from the needle 17. Twist in bolt (2). (7). 18. Twist in the control knob (1). 06/2023 EcoGun AS AUTO Mini RS - MSG00007EN 19/36...
  • Page 20 Mechanical load can damage needle. Handle with care during installation and dismantling. Do not subject the needle to any mechanical pressure. Avoid collisions of components to be assembled and disassembled with the needle. 20/36 EcoGun AS AUTO Mini RS - MSG00007EN 06/2023...
  • Page 21 12. Twist in bolt (2). 7. Use a cleaning agent to clean the contact face of the needle seal. 13. Twist in the control knob (1). Assembly 8. Insert a new needle seal (8). 06/2023 EcoGun AS AUTO Mini RS - MSG00007EN 21/36...
  • Page 22 You should only change the delay time upon inserting a new needle or in case there are problems with the spray pat- tern. If in doubt, contact Dürr Systems Ä “Hotline and Contact”. 22/36 EcoGun AS AUTO Mini RS - MSG00007EN 06/2023...
  • Page 23 Turn it to the right to reduce the delay pressed air and material supply. time. Secure system personalized from Turn it to the left to increase the delay being switched on again. time. Depressurize the lines. 06/2023 EcoGun AS AUTO Mini RS - MSG00007EN 23/36...
  • Page 24 3. Disconnect all lines. according to the disposal provisions in 4. Disassemble the spray gun from the sup- force. port bracket. In case of doubt, refer to the local dis- posal authorities. 24/36 EcoGun AS AUTO Mini RS - MSG00007EN 06/2023...
  • Page 25 10.2 Connections Spray jet size, Outflow Nozzles-Ø rate Connection Nominal width ml/min Circular jet Ø6 mm (G1/8” Material thread in pistol housing) Control and atomizer Ø6 mm (M5 thread in pistol housing) 06/2023 EcoGun AS AUTO Mini RS - MSG00007EN 25/36...
  • Page 26 Year of manufacture based material. Serial number Ex labeling Manufacturer CE labeling 10.7 Operating and auxiliary materials Material Designation number Grease Klüber Syntheso GLEP 1, 100g (for seals W32020010 and threads) 26/36 EcoGun AS AUTO Mini RS - MSG00007EN 06/2023...
  • Page 27 Spare parts, tools and accessories Spare parts, tools and accessories 11.1 Spare parts Fig. 12: Exploded view Klüber Syntheso GLEP 1 06/2023 EcoGun AS AUTO Mini RS - MSG00007EN 27/36...
  • Page 28 M08030862 Piston Needle Locknut N36960117 Distance bolts Needle spring N36960116 Plunger spring Bolt M41030037 Control knob M21030002 * - Contains parts that are not used in EcoGun AS AUTO Mini RS. 28/36 EcoGun AS AUTO Mini RS - MSG00007EN 06/2023...
  • Page 29 O-ring 15 x 1 Bushing insert O-ring 6.75 x 1.78 O-ring 10 x 2 Piston Needle guide set N36960120 Description Item Quantity Seal Slip ring Compression spring Bushing O-ring 3.6 x 2 Cover 06/2023 EcoGun AS AUTO Mini RS - MSG00007EN 29/36...
  • Page 30 Outer jacket M19140053 Needle Ä “Nozzle sets” Locknut Ä “Nozzle sets” Extensions 100mm Item Description Material no. Nozzle 0.6mm M19140006 1, 2, 3, 4, 5, 6, 7, 8 Nozzle 0.8mm M19140007 30/36 EcoGun AS AUTO Mini RS - MSG00007EN 06/2023...
  • Page 31 For an overview of the accessory, see the price list available at Dürr webshop or on request, Ä “Hotline and Contact”. Description Material number Cleaning set (21 parts) N36960038 Cleaning set (17 parts) N36960037 DIN BUCKET 4mm N08010047 DIN BUCKET 2mm N08010053 DIN BUCKET 6mm N08010054 06/2023 EcoGun AS AUTO Mini RS - MSG00007EN 31/36...
  • Page 32 Serious injury and death could be the con- sequence. Use exclusively original spare parts. Ordering spare parts, tools and accessories as well as information on products that are listed without order number Ä “Hotline and Contact”. 32/36 EcoGun AS AUTO Mini RS - MSG00007EN 06/2023...
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  • Page 36 Dürr Systems AG Application Technology Carl-Benz-Str. 34 74321 Bietigheim-Bissingen Germany Phone +49 7142 78-0 www.durr.com Translation of the original operation manual MSG00007EN, V04 The distribution and reproduction of this document as well as the use and com- munication of its contents are not permitted without express written approval. Violations will be liable for damages.