Related Manuals for DÖRR EcoGun 116
Summary of Contents for DÖRR EcoGun 116
- Page 1 EcoGun 116 Manual Air Spray Gun Gravity-Feed Operation manual MSG00017EN, V04 N36200006V www.durr.com...
- Page 2 Validity range of the document This document describes the following prod- ucts: N36200006V EcoGun 116 Hotline and Contact If you have queries or would like technical information, please contact your dealer or sales partner. 2/48 EcoGun 116 - MSG00017EN 01/2024...
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Page 3: Table Of Contents
Spare parts......34 Purging......... 13 12.2 Tools........39 6.7.1 Safety recommendations... 13 12.3 Accessories......40 6.7.2 General notes....13 12.4 Order........47 6.7.3 Purging spray gun..... 14 Cleaning........15 Safety recommendations..15 Cleaning....... 17 01/2024 EcoGun 116 - MSG00017EN 3/48... -
Page 4: Product Overview
Medium risk situation that can lead to Cap nut serious injuries or death. Material connection for flow cups Flat jet control Material flow control CAUTION! Air connection Air control Low risk situations that can lead to minor Trigger injuries. 4/48 EcoGun 116 - MSG00017EN 01/2024... -
Page 5: Intended Use
Ground spray gun and work piece. Intended Use Only use conductive air hoses. The spray gun EcoGun 116 is used exclu- Ensure that static electricity can be dis- sively for hand guided spraying coating of charged. surfaces. Compressed air is used to apply Use exclusively compressed air quick material. -
Page 6: Staff Qualification
The operator is trained specifically for the field of work in which he works. Depressurize the lines. Furthermore, the operator possesses the fol- lowing knowledge: Technical Measures for occupational safety and health 6/48 EcoGun 116 - MSG00017EN 01/2024... -
Page 7: Personal Protective Equipment
Tight fitting workwear with low Incorrectly disposed packaging material tear strength, tight sleeves and no can damage environment. hanging parts. Dispose of material no longer required in an environment-friendly manner. Observe local disposal specifications. 01/2024 EcoGun 116 - MSG00017EN 7/48... -
Page 8: Storage
EN 50050-1, measurement after EN 1081. The antistatic flooring pre- vents electrostatic charges from building up. Dangerous flashovers are prevented. Assembly Personnel: Operator + additional qualification explosion pro- tection Protective equipment: Protective workwear 8/48 EcoGun 116 - MSG00017EN 01/2024... -
Page 9: Commissioning
2. Create a trial spray pattern on a test work piece. Protective equipment: Protective gloves Safety boots Protective workwear Eye protection Respiratory protection device Use ear protection Requirements: Feed cup and air hose have been con- nected Ä 4.2 “Assembly”. 01/2024 EcoGun 116 - MSG00017EN 9/48... - Page 10 You can turn the flat jet control continuously and adjust the spray pattern from flat to round jet. Characteristic curves The characteristic curves show the air flow rate for various nozzle sets and air caps for different air pressures. 10/48 EcoGun 116 - MSG00017EN 01/2024...
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Page 11: Operation
Air cap GL genated hydrocarbons. The air cap GL is used for thick flowing, high viscosity coating materials with high outflow rates. 01/2024 EcoGun 116 - MSG00017EN 11/48... -
Page 12: Changing The Air Cap
3. Place the air cap (1). 4. Align the air cap as required Ä 6.5 “Alignment of the air cap”. 5. Tighten cap nut (1). Alignment of the air cap Personnel: Operator + additional qualification explosion pro- tection 12/48 EcoGun 116 - MSG00017EN 01/2024... -
Page 13: Guiding The Spray Gun
1. Guide the spray gun as follows: Guide spray gun at 90 degrees to the surface. Maintain a distance of 15 to max. 25 cm to the surface. The distance can vary for effect coatings. 01/2024 EcoGun 116 - MSG00017EN 13/48... -
Page 14: Purging Spray Gun
Before a long time of non-use 4. Keep collecting tray ready. Before placing in storage Additional purging intervals depend on the material used. Preparation for purging 1. Disconnect the air hose from the spray gun. 14/48 EcoGun 116 - MSG00017EN 01/2024... -
Page 15: Cleaning
Final work Serious injury and death could be the con- 10. Place the air cap (1). sequence. 11. Tighten cap nut (1). Use exclusively original spare parts. 01/2024 EcoGun 116 - MSG00017EN 15/48... - Page 16 Before carrying out any work: Remove and install set screw. Disconnect the system, in which the spray gun is installed, from com- pressed air and material supply. Secure system personalized from being switched on again. Depressurize the lines. 16/48 EcoGun 116 - MSG00017EN 01/2024...
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Page 17: Cleaning
2. Disconnect the air hose from the spray gun. 3. Remove feed cup. 4. Remove material residues with a cloth or a soft brush. 5. Clean the spray gun carefully and dry it with a soft cloth. 01/2024 EcoGun 116 - MSG00017EN 17/48... - Page 18 4. Unscrew and remove nozzle (2) using 2. Clean the filter (1) in the cleaning bath. monkey wrench. 3. Insert filter (1) in the material connector 5. Release the trigger lever (3). and push down until it sits firmly. 18/48 EcoGun 116 - MSG00017EN 01/2024...
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Page 19: Maintenance
Unsuitable spare parts in explosive areas Spare parts not compliant with the specifi- cations on explosion protection can cause explosions in an explosive atmosphere. Serious injury and death could be the con- sequence. Use exclusively original spare parts. 01/2024 EcoGun 116 - MSG00017EN 19/48... - Page 20 Before carrying out any work: Remove and install set screw. Disconnect the system, in which the spray gun is installed, from com- pressed air and material supply. Secure system personalized from being switched on again. Depressurize the lines. 20/48 EcoGun 116 - MSG00017EN 01/2024...
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Page 21: Maintenance Schedule
Interval Maintenance work Clean Ä 7 “Cleaning”. After each use Check state and tightness of the spray gun as well as of the connections Daily and lines. Lubricate lever bearing Ä 8.3 “Lubrication”. Weekly 01/2024 EcoGun 116 - MSG00017EN 21/48... -
Page 22: Lubrication
The spray pattern deteri- orates. Observe order of replacement steps (needle – nozzle). Observe order of assembly steps (nozzle – needle). Always replace nozzle and needle at the same time. 22/48 EcoGun 116 - MSG00017EN 01/2024... -
Page 23: Defects Table
Needle gland worn out “Replace needle gland”. needle gland. Tighten needle gland sensitively. Needle gland loose Replace valve seal Ä 9.3.2 “Replace Air escapes between valve Valve seal worn out valve set”. pin and housing. 01/2024 EcoGun 116 - MSG00017EN 23/48... - Page 24 Tighten cap nut and nozzle Cap nut or nozzle is not Ä “Cleaning the air cap und nozzle”. properly tightened Replace needle gland Ä 9.3.3 Needle gland worn out “Replace needle gland”. 24/48 EcoGun 116 - MSG00017EN 01/2024...
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Page 25: Troubleshooting
6. Remove air cap (1). 7. Unscrew and remove nozzle (2) using monkey wrench. 8. Replace worn out or defective compo- nents. Assembly 9. Insert and tighten nozzle (2). Tightening torque: 15Nm 10. Fit air cap (1). 01/2024 EcoGun 116 - MSG00017EN 25/48... - Page 26 12. Secure needle (6) on the wrench mount 1. Unscrew and remove set screw (4). in the center of the spray gun with the 2. Remove bearing and needle spring (3). monkey wrench before twisting. 26/48 EcoGun 116 - MSG00017EN 01/2024...
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Page 27: Replace Valve Set
6. Remove valve pin (1). 13x1 W02020423 - Tool for saddle seal assembly 12.3x9.3 W02020226 - Assembly tool for sealing rings Disassembly 1. Disassemble air cap, nozzle and needle Ä 9.3.1 “Replace needle and nozzle.”. 01/2024 EcoGun 116 - MSG00017EN 27/48... - Page 28 (10). 14. Pull out needle (11). Fig. 18: Disassemble valve seat 9. Lever out the valve seat (9) from the housing opening (8) using a sharp object (or Dürr tool W02020226). 28/48 EcoGun 116 - MSG00017EN 01/2024...
- Page 29 (in front of the O- Ring) with contact adhesive (e.g. Loc- tite 454). Immediately push the seal with the installation wrench (10) into the housing. Press in seal. 23. Pull out installation wrench (10). 01/2024 EcoGun 116 - MSG00017EN 29/48...
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Page 30: Replace Needle Gland
32. Insert compression spring (2). 33. Screw-in bushing (4) into the housing. 34. Install air cap, nozzle and needle Ä 9.3.1 “Replace needle and nozzle.”. 9.3.3 Replace needle gland Personnel: Operator + additional qualification explosion pro- tection 30/48 EcoGun 116 - MSG00017EN 01/2024... -
Page 31: Disassembly And Disposal
6. String gland bolt (1). 7. String gland spring (4). 8. String spring guide (3). 9. String needle gland (2). 10. Tighten gland bolt (1) sensitively. 01/2024 EcoGun 116 - MSG00017EN 31/48... -
Page 32: Disassembly
Uncertainty K visions in force. Dispose of utilities and auxiliaries according to the disposal provisions in force. In case of doubt, refer to the local dis- posal authorities. 32/48 EcoGun 116 - MSG00017EN 01/2024... -
Page 33: Operating Values
Loctite 577 (Thread sealant) W31010005 Material number Year of manufacture 11.9 Material specification Serial number EX labeling Suitable Material: Ignitable coating materials Manufacturer Non-inflammable coating materials CE labeling Do not use halogen - hydrocarbon based material. 01/2024 EcoGun 116 - MSG00017EN 33/48... -
Page 34: Spare Parts, Tools And Accessories
Spare parts, tools and accessories Spare parts, tools and accessories 12.1 Spare parts Fig. 25: Exploded view 34/48 EcoGun 116 - MSG00017EN 01/2024... -
Page 35: Spring Guide
Valve pin spring O-ring 13x1 Bushing M05010190 Needle gland M08280242 Spring guide Gland spring Gland bolt Needle Ä “Overview - Air caps and nozzles” Needle spring N36960107 Bearing Set screw Safety washer Trigger set N36960043 01/2024 EcoGun 116 - MSG00017EN 35/48... - Page 36 12 U M09800149 1.3mm 13 U M09800150 1.4mm 14 U M09800151 1.6 mm 16 U M09800152 1.8 mm 18 U M09800153 2.0mm 20 U M09800154 2.2mm 22 U M09800155 1,4 mm* 14 UT M09800156 36/48 EcoGun 116 - MSG00017EN 01/2024...
- Page 37 18 U M09800252 2.0mm 20 U M09800254 2.2mm 22 U M09800255 1,4 mm* 14 UT M09800250 1.8 mm* 18 UT M09800253 2.2 mm* 22 UT M09800256 2.8mm 28 U M09800257 4.0mm 40 U M09800258 01/2024 EcoGun 116 - MSG00017EN 37/48...
- Page 38 Flat Jet Control Set (Blue Color Ring) N36960111 Description Item no. Quantity Control screw Seal Bushing Rotary control Paint ring (blue) Screw Material connection set M 16 x 1.5 N36960137 Description Item no. Quantity O-Ring 8.4x1.78 Material connection M16x1.5 38/48 EcoGun 116 - MSG00017EN 01/2024...
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Page 39: Tools
Description Material no. Tool sealing ring assembly/disassembly W02020226 Tool for O-ring assembly 33.3x1.6 W02020420 Tool for sealing ring assembly 9x6 W02020421 Tool for O-ring assembly 13x1 W02020422 Tool for saddle seal assembly 12.3x9.3 W02020423 01/2024 EcoGun 116 - MSG00017EN 39/48... -
Page 40: Accessories
Regulator, compressed air 0-7bar 1/4"out-1/4"in N26050282 Connection air G1/4" 8x6 kink proptection M01010214 Quick change coupling for air G1/4" - external threads N40030046 DIN cup 4mm N08010047 DIN cup 2 mm N08010053 DIN cup 6 mm N08010054 40/48 EcoGun 116 - MSG00017EN 01/2024... - Page 41 Extension NP 250mm 10mm 320g 1.2mm M19140016 250-10 Extension NS M19140017 250-10 Extension LPS 300 mm 18mm 230g 2.2mm M19140010 * - Other lengths are available upon requiest, Ä “Hotline and Contact”. 01/2024 EcoGun 116 - MSG00017EN 41/48...
- Page 42 Extension NP 250-10 (M19140016) and NS 250-10 (M19140017) Fig. 27: Extension NP/NS Item Description Material no. Cap nut M30010334 Sealing ring Ø 36.5xØ 32.7x1 see sets Locknut M30030113 Housing M19140032 Seal Ø 33.7xØ 30.6x1 see sets Extension pipe NP 10-250 M19140035 42/48 EcoGun 116 - MSG00017EN 01/2024...
- Page 43 Insert needle spring, bearing and set screw again Ä 9.3.1 “Replace needle and nozzle.”. Purge the gun with solvent Ä 6.7 “Purging”. Set the material quantity Ä 5 “Commissioning”. Nozzle set NP/NS 250-10 (M09800434) Description Item no. Quantity Internal pipe with nozzle Seal Needle 01/2024 EcoGun 116 - MSG00017EN 43/48...
- Page 44 Spare parts, tools and accessories Seal set for Extension NP/NS (N36960181) Description Item no. Quantity Sealing ring Ø 36.5xØ 32.7x1 Seal Ø 33.7xØ 30.6x1 Seal Ball sealer Extension LPS 300 (M19140010) Fig. 28: Extension LPS 44/48 EcoGun 116 - MSG00017EN 01/2024...
- Page 45 Spare parts, tools and accessories The accessories set contains parts that are not suitable for EcoGun 116 with feed cup (see table). A minimum material pressure is needed. Item Description Material no. Cap nut see sets Air cap Nozzle Ø 2.2mm...
- Page 46 Nozzle set R for LPS 300 (M09800438) Description Item no. Quantity Cap nut Air cap Nozzle Needle Seal set for extension LPS (N36960183) Description Item no. Quantity Sealing ring Ø 36.5xØ 32.7x1 Seal Ø 33.7xØ 30.6x1 Ball sealer 46/48 EcoGun 116 - MSG00017EN 01/2024...
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Page 47: Order
Serious injury and death could be the con- sequence. Use exclusively original spare parts. Ordering spare parts, tools and accessories as well as information on products that are listed without order number, Ä “Hotline and Contact”. 01/2024 EcoGun 116 - MSG00017EN 47/48... - Page 48 Dürr Systems AG Application Technology Carl-Benz-Str. 34 74321 Bietigheim-Bissingen Germany Phone +49 7142 78-0 www.durr.com Translation of the original operation manual MSG00017EN, V04 The distribution and reproduction of this document as well as the use and com- munication of its contents are not permitted without express written approval. Violations will be liable for damages.
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