Related Manuals for DÖRR EcoGun AS MAN DC
Summary of Contents for DÖRR EcoGun AS MAN DC
- Page 1 EcoGun AS MAN DC Manual Spray Gun with Direct Charging Operation manual MSG00023EN, V03 www.durr.com N36190001V...
- Page 2 An asterisk (*) in the document number replaces the symbol of the language variant. Hotline and Contact If you have queries or would like technical information, please contact your dealer or sales partner. 2/56 EcoGun AS MAN DC - MSG00023EN 11/2019...
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Page 3: Table Of Contents
40 Cleaning........17 12.1 Replacement parts..... 40 12.2 Tools........50 Safety recommendations ..17 12.3 Accessories......50 Cleaning....... 19 12.4 Order........51 Maintenance........ 20 Index..........52 Safety notes......20 Maintenance schedule..21 11/2019 EcoGun AS MAN DC - MSG00023EN 3/56... -
Page 4: Product Overview
Straight pipe: for flammable topcoats and clear coats Safety Spiral pipe: for flammable metallic paints Presentation of Notes Attached, non-conductive paint hose (5 or 10m long): for non-flammable paints The following notes can appear in this instruction: 4/56 EcoGun AS MAN DC - MSG00023EN 11/2019... -
Page 5: Intended Use
Intended Use atmospheres with flammable fibers and fluff Use in other groups of substances, The spray gun EcoGun AS MAN DC is used except D exclusively for hand guided electrostatic Use of the spray gun without knowing the coating of surfaces with non-flammable and operating instructions flammable paints. -
Page 6: Residual Risks
Operator Do not use sources of ignition and open The operator is trained specifically for the light. field of work in which he works. Do not smoke. 6/56 EcoGun AS MAN DC - MSG00023EN 11/2019... -
Page 7: Personal Protective Equipment
Avoid mechanical vibrations. resistivity must not exceed 100MΩ. Temperature: 0°C to 40°C Relative humidity: 40% to 80% Wear the specified personal protective equipment when working. Provide the fol- lowing personal protective equipment: 11/2019 EcoGun AS MAN DC - MSG00023EN 7/56... -
Page 8: Assembly
+ additional qualification high tension point at the installation site. technology + additional qualification explosion pro- tection Protective equipment: Protective workwear Anti-Static Safety Boots WARNING! Sources of ignition may cause explo- sions! Ensure a non-explosive atmosphere. 8/56 EcoGun AS MAN DC - MSG00023EN 11/2019... - Page 9 6. To prevent it from becoming loose, fasten connection cable (6) using the fastening bracket (10). Make sure that the cap nut of the connection cable (6) is positioned on the fastening bracket (10) with a flat side. 11/2019 EcoGun AS MAN DC - MSG00023EN 9/56...
- Page 10 Bundle connection cable loosely every Fig. 8: Connecting material supply 5cm. Do not glue plastic tape and metal ties 9. Connect material supply (15) to the paint around the connection cable. pipe (14). 10/56 EcoGun AS MAN DC - MSG00023EN 11/2019...
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Page 11: Commissioning
Respiratory protection device Use ear protection Fig. 10: Ground spray gun 1. Ground the spray gun. ð With a correct installation, the spray gun is grounded via the controller and the material supply. 11/2019 EcoGun AS MAN DC - MSG00023EN 11/56... - Page 12 2. Switch on the electrostatic controller (2). Perform functional check of high voltage Personnel: Operator + additional qualification high tension technology + additional qualification explosion pro- tection Protective equipment: Anti-Static Safety Boots Protective workwear Eye protection 12/56 EcoGun AS MAN DC - MSG00023EN 11/2019...
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Page 13: Operation
Serious injuries and death can be the consequence. 1. Set the material quantity by turning the – Only use rinsing agents and cleaning material flow control (1). agents that do not contain any halo- genated hydrocarbons. 11/2019 EcoGun AS MAN DC - MSG00023EN 13/56... -
Page 14: General Notes
Air cap HN 800 The air cap HN 800 is a highly atomizing model for applications with higher viscosity or higher flow rates: Spray pattern width 230 - 350mm Flow rate 230 - 400mL/min 14/56 EcoGun AS MAN DC - MSG00023EN 11/2019... -
Page 15: Alignment Of The Air Cap
+ additional qualification high tension technology + additional qualification explosion pro- tection Protective equipment: Protective workwear Anti-Static Safety Boots The position of the air cap determines the alignment of the spray pattern. 11/2019 EcoGun AS MAN DC - MSG00023EN 15/56... -
Page 16: Guiding The Spray Gun
The spray gun has been put into opera- the material. tion Ä 5 “Commissioning”. – Refer to safety data sheet of material The electrostatic controller is switched manufacturer. 16/56 EcoGun AS MAN DC - MSG00023EN 11/2019... -
Page 17: Rinsing Spray Gun
In this, pull the trigger Requirements: completely. Technical ventilation is in operation. – Verify no current is present. Material pressure is switched off. A collecting tray for material and deter- gent is available. 11/2019 EcoGun AS MAN DC - MSG00023EN 17/56... - Page 18 When cleaning with flammable detergent, do not spray into a closed container. An explosive gas-air mixture can form inside closed containers. 18/56 EcoGun AS MAN DC - MSG00023EN 11/2019...
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Page 19: Cleaning
ð The needle is pulled backwards so that it will not be damaged during dis- assembly of the nozzle (5). 5. Unscrew and remove the nozzle (5) with the supplied open-end wrench (included in the tool kit). 11/2019 EcoGun AS MAN DC - MSG00023EN 19/56... -
Page 20: Maintenance
Replacement parts not compliant with the explosion protection specifications can cause explosions in an explosive atmos- phere. Serious injuries and death can be the consequence. – Use exclusively original replacement parts. 20/56 EcoGun AS MAN DC - MSG00023EN 11/2019... -
Page 21: Maintenance Schedule
– Do not subject the needle to any mechanical pressure. – Avoid collisions of components to be assembled and disassembled with the needle. – Do not excessively tighten compo- nents. 11/2019 EcoGun AS MAN DC - MSG00023EN 21/56... -
Page 22: Defects Table
Visualizer of typical spray pattern problems Spray pattern Fault identification Spray jet is distorted. Spray jet is bent or tapered. Spray jet is too thick in the middle. Spray jet is split. Spray jet is uneven. 22/56 EcoGun AS MAN DC - MSG00023EN 11/2019... - Page 23 Ä 9.3.1 “Replace needle, nozzle and seal kit” Tighten cap nut and nozzle. Cap nut (27) or nozzle (26) not properly tight- Ä 9.3.1 “Replace needle, ened nozzle and seal kit” 11/2019 EcoGun AS MAN DC - MSG00023EN 23/56...
- Page 24 (11) Ä 9.3.1 “Replace needle, nozzle and seal kit” Replace seal kit. Paint leakage on the sealing ring Seal kit (24) is defective. (22). Ä 9.3.1 “Replace needle, nozzle and seal kit” 24/56 EcoGun AS MAN DC - MSG00023EN 11/2019...
- Page 25 Water build-up in the air nance unit. Blow out the air ducts of the basic ducts. housing Use gun model for water- Paint resistance is too based paints with isolated paint supply. 11/2019 EcoGun AS MAN DC - MSG00023EN 25/56...
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Page 26: Troubleshooting
+ additional qualification high tension technology + additional qualification explosion pro- tection Protective equipment: Protective workwear Eye protection Anti-Static Safety Boots Fig. 25: Ground electrode Requirements: The spray gun is disassembled Ä 10.2 “Disassembly”. 26/56 EcoGun AS MAN DC - MSG00023EN 11/2019... - Page 27 For easier removal of the seal kit, pull and release the trigger several times. 11. Release trigger (11). Fig. 27: Replace O-ring of nozzle 7. Replace O-ring (6) if damaged. 8. Pull the trigger (11) completely. 11/2019 EcoGun AS MAN DC - MSG00023EN 27/56...
- Page 28 15. Remove needle (12) and compression spring (13). Assembly 16. Insert compression spring (13) and needle (12) in the housing. 17. Move trigger (11) over the housing until the bores are one over the other. 28/56 EcoGun AS MAN DC - MSG00023EN 11/2019...
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Page 29: Replace Flat Jet Control
5. Insert and tighten valve (1). Disassembly Fig. 32: Disassemble valve 1. Open valve (1). 2. Unscrew and remove the valve (1) with the supplied open-end wrench (included in the tool kit). 11/2019 EcoGun AS MAN DC - MSG00023EN 29/56... -
Page 30: Replace Material Flow Control
“Disassembly”. 4. Insert and tighten adjusting screw (1). Disassembly Fig. 34: Disassemble adjusting screw 1. Unscrew and remove the adjusting screw (1) with the supplied open-end wrench (included in the tool kit). 30/56 EcoGun AS MAN DC - MSG00023EN 11/2019... -
Page 31: Replace Valve Set
2. Remove valve set (1). Assembly 3. Insert valve set (1). 4. Insert compression spring (2). 5. Assemble material flow control Ä 9.3.3 “Replace material flow control”. 9.3.5 Replace handle Personnel: Operator 11/2019 EcoGun AS MAN DC - MSG00023EN 31/56... -
Page 32: Replace Hook
9.3.6 Replace hook Personnel: Operator + additional qualification high tension technology + additional qualification explosion pro- tection Protective equipment: Protective workwear Anti-Static Safety Boots Requirements: The spray gun is disassembled Ä 10.2 “Disassembly”. 32/56 EcoGun AS MAN DC - MSG00023EN 11/2019... -
Page 33: Replacing Sealing Ring
If the sealing ring is pressed into the housing without the cover, the sealing ring may become damaged. 6. Assemble trigger Ä 9.3.1 “Replace needle, nozzle and seal kit”. Fig. 40: Disassemble cover 1. Remove cover (1). 11/2019 EcoGun AS MAN DC - MSG00023EN 33/56... -
Page 34: Replace Paint Pipe (For Flammable Paints)
2. Loosen the nuts (2, 4) with the supplied open-end wrench (included in the tool Disassembly kit). 3. Remove paint pipe (3). Fig. 42: Disassemble cover 1. Loosen cover (1) with open-end wrench SW22. 34/56 EcoGun AS MAN DC - MSG00023EN 11/2019... -
Page 35: Replace Paint Hose (For Non-Flammable Paints)
Fig. 46: Loosen nylon screw 9.3.9 Replace paint hose (for non-flam- mable paints) 2. Loosen nylon screw (2). Personnel: Operator + additional qualification high tension technology + additional qualification explosion pro- tection 11/2019 EcoGun AS MAN DC - MSG00023EN 35/56... -
Page 36: Replace Cascade
Protective equipment: Protective workwear Fig. 49: Disconnect cascade connection Anti-Static Safety Boots 3. Carefully pull housing (6) and basic Requirements: housing (3) apart. The spray gun is disassembled Ä 10.2 “Disassembly”. 36/56 EcoGun AS MAN DC - MSG00023EN 11/2019... -
Page 37: Disassembly And Disposal
11. Insert and tighten three screws (1). spray gun is installed, from com- pressed air and material supply. 12. Tighten nut (2). – Secure the system against being switched on again. – Depressurize the lines. 11/2019 EcoGun AS MAN DC - MSG00023EN 37/56... -
Page 38: Disassembly
Maximum allowable mate- 40°C provisions in force. rial temperature – In case of doubt, refer to the local dis- Operating temperature 0 - 40°C posal authorities. Relative humidity 40 - 80% 38/56 EcoGun AS MAN DC - MSG00023EN 11/2019... -
Page 39: Operating Values
Material number 11.8 Material specification Year of manufacture Suitable Material: Serial number Non-flammable fluid coating materials CSA logo and their approved detergents CSA information Flammable fluid coating materials Manufacturer and their approved detergents 11/2019 EcoGun AS MAN DC - MSG00023EN 39/56... -
Page 40: Replacement Parts, Tools And Accessories
Replacement parts, tools and accessories Replacement parts, tools and accessories 12.1 Replacement parts Fig. 52: Exploded view Item Denomination Quan- Material number tity Plug M48010274 Hex screw M41010031 40/56 EcoGun AS MAN DC - MSG00023EN 11/2019... - Page 41 Replacement parts, tools and accessories Item Denomination Quan- Material number tity Collar bushing M05020112 Hook M19060021 Hex screw M41010030 Adjusting screw, color M41040155 Valve M54990029 Trigger M69040007 Pipe, set, straight N36960221 Fig. 53: Exploded view 11/2019 EcoGun AS MAN DC - MSG00023EN 41/56...
- Page 42 N36960226 Sealing ring M08010561 Housing, set N36960212 Handle, set N36960216 Cover M59012347 Sealing ring M08010560 Basic housing M16120034 Seal set N36960206 Electrode needle, set N36960209 Needle, set N36960210 Cap nut, complete M30090045 42/56 EcoGun AS MAN DC - MSG00023EN 11/2019...
- Page 43 Fig. 54: Replacement parts, housing Housing Item Denomination Quan- Material number tity Hex screw M41010033 Fig. 55: Replacement parts, basic housing Basic housing Item Denomination Quan- Material number tity Hex screw M41010033 11/2019 EcoGun AS MAN DC - MSG00023EN 43/56...
- Page 44 Fig. 56: Replacement parts, cascade Cascade Item Denomination Quan- Material number tity O Ring M08030956 Spring M68010291 Fig. 57: Replacement part, valve Valve Item Denomination Quan- Material number tity O Ring M08030952 44/56 EcoGun AS MAN DC - MSG00023EN 11/2019...
- Page 45 Fig. 58: Replacement parts, adjusting screw, color Adjusting screw, color Item Denomination Quan- Material number tity O Ring M08030954 Fig. 59: Replacement parts, nozzle, color Nozzle, color Item Denomination Quan- Material number tity O Ring M08030959 11/2019 EcoGun AS MAN DC - MSG00023EN 45/56...
- Page 46 M08010562 Handle Fig. 61: Replacement parts, handle Handle, N36960216 (for flammable topcoats, clear coats and metallic coaths) Item Denomination Quan- Material number tity Hex screw M41010033 O Ring M08030953 O Ring M08030955 46/56 EcoGun AS MAN DC - MSG00023EN 11/2019...
- Page 47 Material number tity Hex screw M41010033 O Ring M08030953 O Ring M08030955 Hex screw M41010034 Stop M47060304 Handle end A N36960232 Hose support bracket M12210192 Collar M05020113 Hex screw M41010032 Nylon screw M41300119 11/2019 EcoGun AS MAN DC - MSG00023EN 47/56...
- Page 48 Fig. 63: Replacement parts, pipe Pipe, straight: N36960221 (for flammable topcoats and clear coats) Item Denomination Quan- Material number tity Seal M08280116 Connection M01010241 Cover M59012350 Pipe, straight M34010665 Plug sleeve M20050004 M30180068 48/56 EcoGun AS MAN DC - MSG00023EN 11/2019...
- Page 49 M30180068 Pipe, spiral M34010666 Fig. 65: Replacement parts, paint hose Paint hose, W40130240 (5m) and W40130241 (10m) (for non-flammable paints) Item Denomination Quan- Material number tity Seal M08280116 Connection M01010240 Cover M59012349 11/2019 EcoGun AS MAN DC - MSG00023EN 49/56...
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Page 50: Tools
Box wrench W11020037 12.3 Accessories Denomination Material number Extension cable, plug connection, 10m E09070247 Extension cable, plug connection, 20m E09070248 Cleaning set (21 parts) N36960038 Maintenance kit EcoGun AS MAN DC/EC N36960248 50/56 EcoGun AS MAN DC - MSG00023EN 11/2019... -
Page 51: Order
Serious injuries and death can result. – Only use original replacement parts. Ordering replacement parts, tools and accessories as well as information on prod- ucts that are listed without order number Ä “Hotline and Contact”. 11/2019 EcoGun AS MAN DC - MSG00023EN 51/56... -
Page 52: Index
Material number ....2 Material specification ... . 52/56 EcoGun AS MAN DC - MSG00023EN 11/2019... - Page 53 Qualification of the personnel ..6 use ..... 16 11/2019 EcoGun AS MAN DC - MSG00023EN 53/56...
- Page 54 Tool kit ....50 Wrong use ....5 54/56 EcoGun AS MAN DC - MSG00023EN 11/2019...
- Page 55 11/2019 EcoGun AS MAN DC - MSG00023EN 55/56...
- Page 56 Dürr Systems AG Application Technology Carl-Benz-Str. 34 74321 Bietigheim-Bissingen Germany www.durr.com Phone +49 7142 78-0 Translation of the original operation manual The reproduction and distribution of this document, use and communication of its contents are not permitted without express written approval. Offenders will be liable for damages. All rights in the event of a patent grant or design registration are reserved.
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