DÖRR EcoGun 2100 Operation Manual
  1. Manuals
  2. Brands
  3. DÖRR Manuals
  4. Paint Sprayer
  5. EcoGun 2100
  6. Operation manual

DÖRR EcoGun 2100 Operation Manual

Manual spray gun air assist
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
EcoGun 2100
Manual Spray Gun Air Assist
Operation manual
MSG00004EN, V05
www.durr.com
N36220002V

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the EcoGun 2100 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for DÖRR EcoGun 2100

Summary of Contents for DÖRR EcoGun 2100

  • Page 1 EcoGun 2100 Manual Spray Gun Air Assist Operation manual MSG00004EN, V05 www.durr.com N36220002V...
  • Page 2 Validity range of the document This document describes the following product: N36220002V EcoGun 2100 Hotline and Contact If you have queries or would like technical information, please contact your dealer or sales partner. 2/52 EcoGun 2100 - MSG00004EN 02/2020...

  • Page 3: Table Of Contents

    Safety recommendations.. 17 11.6 Compressed air quality..36 6.6.2 Rinsing spray gun..... 17 11.7 Materials used....36 11.8 Operating and auxiliary Cleaning........18 materials......36 Safety recommendations ..18 11.9 Material specification..37 Cleaning....... 20 02/2020 EcoGun 2100 - MSG00004EN 3/52...
  • Page 4 Replacement parts, tools and accessories......... 38 12.1 Replacement parts..... 38 12.2 Tools........50 12.3 Accessories......50 12.4 Order........51 4/52 EcoGun 2100 - MSG00004EN 02/2020...

  • Page 5: Product Overview

    Retainer lever Medium risk situation that can lead to 10 Trigger serious injuries or death. 11 Air connection, rotatable 12 Material connection, ball bearing CAUTION! mounted Low risk situations that can lead to minor injuries. 02/2020 EcoGun 2100 - MSG00004EN 5/52...

  • Page 6: Intended Use

    Sparks, open flames and hot surfaces can The material pressure level high pressure cause explosions in explosive atmospheres. spray gun EcoGun 2100 is only intended for Serious injury and death could be the conse- use in industry and craftsmanship. quence.

  • Page 7: Staff Qualification

    Operate and monitor the system/ product. Depressurize the lines. Introduce measures in the event of faults. Secure the system against being Clean system/ product. switched on again. 02/2020 EcoGun 2100 - MSG00004EN 7/52...

  • Page 8: Personal Protective Equipment

    Spray gun A hook or a lug must be provided for Tool kit Ä 12.2 “Tools” hanging the spray gun. Inspect delivery on receipt for completeness and integrity. Report defects immediately Ä “Hotline and Contact”. 8/52 EcoGun 2100 - MSG00004EN 02/2020...

  • Page 9: Connecting

    Protective gloves Face protection Respiratory protection device 1. Pull the trigger of the spray gun without material. 2. Check for correct opening and closing of the needle. 3. Ensure that spraying air is present. 02/2020 EcoGun 2100 - MSG00004EN 9/52...

  • Page 10: Operation

    – Do not use sources of ignition and be the consequence. open light. – Only use purging agents and cleaning – Do not smoke. agents that do not contain any halo- genated hydrocarbons. – Check grounding. 10/52 EcoGun 2100 - MSG00004EN 02/2020...

  • Page 11: General Notes

    2. Unscrew adjusting screw (1) completely.  + additional qualification explosion pro- ð This reduces the withdrawal force. tection  + Additional qualification high pressure Protective equipment: Protective workwear Respiratory protection device Face protection Use ear protection Protective gloves Safety boots 02/2020 EcoGun 2100 - MSG00004EN 11/52...

  • Page 12: Pilot Air

    ð The pilot air is reduced. 3. Install needle Ä 8.3.4 “Install the needle.”. 6.3.3 Selecting air cap You can convert the spray gun for various uses by swapping the air cap. Fig. 5: Select nozzle 12/52 EcoGun 2100 - MSG00004EN 02/2020...
  • Page 13 Personnel: Operator  + additional qualification explosion pro- tection  + Additional qualification high pressure Protective equipment: Protective workwear Respiratory protection device Face protection Use ear protection Protective gloves Safety boots 02/2020 EcoGun 2100 - MSG00004EN 13/52...
  • Page 14 Adjust circular jet The shaping air is mixed with the material jet via the flat jet control. Personnel: Operator  + additional qualification explosion pro- tection  + Additional qualification high pressure Protective equipment: Protective workwear 14/52 EcoGun 2100 - MSG00004EN 02/2020...
  • Page 15 1. Close the spraying air supply completely. If spraying air is blocked, atomi- zation is done exclusively through material pressure (airless mode). 2. Adjust material quantity by means of the nozzle size and material pressure. Fig. 11: Rectify the offshoot 02/2020 EcoGun 2100 - MSG00004EN 15/52...

  • Page 16: Painting

    3. Drive the trigger (2) completely. ð The high pressure spray medium starts. 4. Guide the spray gun at a 90° angle at a distance of 25 to max. 30cm from the sur- face to be painted. 16/52 EcoGun 2100 - MSG00004EN 02/2020...

  • Page 17: Secure Spray Gun

    If the material or rinsing agent reaches into the air channels, air channels can clog up. This can result in faulty painting results. – Keep spray gun horizontal or directed downwards during the rinsing process. 02/2020 EcoGun 2100 - MSG00004EN 17/52...

  • Page 18: Cleaning

    – Avoid contact (e.g. with eyes, skin). 4. Screw in compressed air hose in the compressed air connection. 5. Shut off detergent supply. 6. Pull trigger. ð The air channels are blown free. 18/52 EcoGun 2100 - MSG00004EN 02/2020...
  • Page 19 – Do not poke blocked nozzles with met- allic objects. – Do not use compressed air for cleaning. – Do not use any thinner spray guns. – Do not use high pressure for cleaning agents. 02/2020 EcoGun 2100 - MSG00004EN 19/52...

  • Page 20: Cleaning

     + additional qualification explosion pro- tection Protective equipment: Use ear protection Face protection Respirator mask Protective workwear Protective gloves 1. Remove filter Ä 8.3.1 “Remove the filter.”. 2. Clean the filter with a brush. 20/52 EcoGun 2100 - MSG00004EN 02/2020...

  • Page 21: Maintenance Schedule

    – Secure the system against being switched on again. – Depressurize the lines. Maintenance schedule The position numbers of the components refer to the chapter Ä 12.1 “Replacement parts”. 02/2020 EcoGun 2100 - MSG00004EN 21/52...

  • Page 22: Dismantle And Assemble

    Fig. 15: Remove small filter Remove small filter Personnel: 1. Lock spray gun Ä 6.5 “Secure spray gun.”. Operator  + additional qualification explosion pro- tection  + Additional qualification high pressure Protective equipment: Face protection Protective workwear Protective gloves 22/52 EcoGun 2100 - MSG00004EN 02/2020...

  • Page 23: Install Filter

    (2) using an SW 17mm Simultaneously, counter-support paint spanner. pipe (1) using an SW 13mm spanner. Simultaneously support the upper paint 3. Remove the sleeve (5). pipe (3) using a SW 11mm spanner. 02/2020 EcoGun 2100 - MSG00004EN 23/52...

  • Page 24: Remove The Needle

    ð Removal of needle is complete. 2. Insert spring (3). 3. Insert sleeve (4). 4. Screw material connection (5) onto the paint pipe (1) using a SW 17mm spanner. Simultaneously, counter-support paint pipe (1) using an SW 13mm spanner. 24/52 EcoGun 2100 - MSG00004EN 02/2020...

  • Page 25: Install The Needle

    ð Removal of nozzle is complete. ð Removal of needle is complete. 8.3.5 Dismantling the nozzle Personnel: Operator  + additional qualification explosion pro- tection  + Additional qualification high pressure Protective equipment: Face protection Protective workwear Protective gloves 02/2020 EcoGun 2100 - MSG00004EN 25/52...

  • Page 26: Install The Nozzle

    4. Pull out inlet for material supply (4) 3x O-ring towards the front. ð The hexagonal nut falls out. Personnel: 5. Unscrew gland (6). Operator  + additional qualification explosion pro- tection  + Additional qualification high pressure 26/52 EcoGun 2100 - MSG00004EN 02/2020...

  • Page 27: Install Packing Seal

    4. Guide needle into the inlet for material supply (7). 5. Lightly screw in gland (5). Do not tighten the gland too much, so that the needle can be guided in. 6. Pull out needle. 02/2020 EcoGun 2100 - MSG00004EN 27/52...
  • Page 28 9. Insert seal retainer screw (10) and sealing ring (11). 10. Install seal retainer screw (10). 11. Install nozzle Ä 8.3.6 “Install the nozzle”. 12. Install needle Ä 8.3.4 “Install the needle.”. 13. Tighten the gland (5) by hand. 28/52 EcoGun 2100 - MSG00004EN 02/2020...

  • Page 29: Faults

    Replace seal retainer screw (6) Spray gun sprays upon Seal washer or needle ball Ä 9.2.3 “Replace seal retainer screw closing. worn out and sealing rings.” or needle (51) Ä 9.2.1 “Replace the needle.”. 02/2020 EcoGun 2100 - MSG00004EN 29/52...

  • Page 30: Troubleshooting

    Trigger is difficult to Lever bearing too dry drive. Troubleshooting  + Additional qualification high pressure Protective equipment: 9.2.1 Replace the needle. Face protection Personnel: Protective workwear Operator Protective gloves  + additional qualification explosion pro- tection 30/52 EcoGun 2100 - MSG00004EN 02/2020...

  • Page 31: Replace Nozzle

    Nozzle in order Nozzle worn out 1. Remove nozzle Ä 8.3.5 “Dismantling the nozzle”. Fig. 26: Replace seal retainer screw 1. Remove nozzle Ä 8.3.5 “Dismantling the nozzle”. 2. Remove needle Ä 8.3.3 “Remove the needle”. 02/2020 EcoGun 2100 - MSG00004EN 31/52...

  • Page 32: Replace Packing Seal

    5. Install sealing collar Ä 8.3.8 “Install packing seal”. 6. Install nozzle Ä 8.3.6 “Install the nozzle”. 7. Install needle Ä 8.3.4 “Install the needle.”. 9.2.5 Replace seal washer. Personnel: Operator  + additional qualification explosion pro- tection 32/52 EcoGun 2100 - MSG00004EN 02/2020...

  • Page 33: Replace Valve Pin Seal

    3. Unscrew valve gland (4). 4. Unscrew sealing screw (9). 5. Remove compression spring (8). 6. Pull out valve pin (7). 7. Replace seal (5). 8. Insert valve pin (7) into the housing (6). 02/2020 EcoGun 2100 - MSG00004EN 33/52...

  • Page 34: Replace O-Ring On The Circular Jet Control

    7. Screw flat jet control (3) into the housing (2). ð Flat jet control latches in. 8. Clean sealing screw (1) Ä 7.1 “Safety recommendations ”. 9. Wet sealing screw (1) with the sealing compound. 10. Screw in sealing screw (1). 34/52 EcoGun 2100 - MSG00004EN 02/2020...

  • Page 35: Disassembly

    Technical data 11.1 Weight Detail Value Weight with small filter 598g Weight with large filter 648g 11.2 Connections Detail Value Air connection G 1/4" NPT 1/4" Material connection G 1/4" NPSM 1/4" M16 x 1.5 02/2020 EcoGun 2100 - MSG00004EN 35/52...

  • Page 36: Operating Conditions

    Spraying air pressure, recom- 1.0 to mended 2.5bar Material Material Material pressure, maximum 250bar number Grease tube Syntheso W32020010 Air consumption GLEP 1, 100g (for seals and threads) Round jet and flat jet 1.0bar = 134.0NL/min 36/52 EcoGun 2100 - MSG00004EN 02/2020...

  • Page 37: Material Specification

    Technical data 11.9 Material specification Do not use materials containing organochlorine compounds (e.g. tri- Suitable Material: chloroethane, chloromethane). Flammable and non-flammable paints 02/2020 EcoGun 2100 - MSG00004EN 37/52...

  • Page 38: Replacement Parts, Tools And Accessories

    Replacement parts, tools and accessories Replacement parts, tools and accessories 12.1 Replacement parts Fig. 29: Exploded view 38/52 EcoGun 2100 - MSG00004EN 02/2020...
  • Page 39 O-ring 7.0 x 1.0 Circular jet control M21210003 Sealing screw M10x1 Included in N36960066 Compression spring of valve Seal of valve Valve pin Valve, complete Screw N36960031 O-ring 4.0 x 1.2 Retainer lever Washer 02/2020 EcoGun 2100 - MSG00004EN 39/52...
  • Page 40 Filter 30 mesh, green Filter 50 mesh, white M13060012 Filter 100 mesh, yellow M13060011 Filter 200 mesh, red M13060010 Reducer nipple M8x1/NPSM 1/4" M56100465 Reducer nipple M8x1/G 1/4" M56100466 Locknut N36960157 Paint pipe, top Paint pipe, bottom 40/52 EcoGun 2100 - MSG00004EN 02/2020...
  • Page 41 Spacing sleeve Included in N36960068 Needle gland Needle piece Needle driver Needle piece rear M32010089 Pressure disc, large N36960067 Compression spring of needle Pressure disc, small M39100074 Notched ring ZA 4.0 N36960036 Plug Adjusting screw 02/2020 EcoGun 2100 - MSG00004EN 41/52...
  • Page 42 0.37 M09020384 0.28 0.011 40° 203 to 254 0.37 M09020385 0.28 0.011 50° 254 to 305 0.37 M09020386 0.28 0.011 60° 305 to 356 0.37 M09020387 0.28 0.011 70° 356 to 406 0.37 M09020388 42/52 EcoGun 2100 - MSG00004EN 02/2020...
  • Page 43 0.98 M09020411 0.43 0.017 70° 356 to 406 0.98 M09020412 0.43 0.017 80° 406 to 457 0.98 M09020413 0.43 0.017 90° 457 to 508 0.98 M09020414 0.48 0.019 10° 51 to 76 1.30 M09020415 02/2020 EcoGun 2100 - MSG00004EN 43/52...
  • Page 44 1.95 M09020438 0.60 0.023 70° 356 to 406 1.95 M09020439 0.60 0.023 80° 406 to 457 1.95 M09020440 0.60 0.023 90° 457 to 508 1.95 M09020441 0.70 0.027 10° 51 to 76 2.70 M09020442 44/52 EcoGun 2100 - MSG00004EN 02/2020...
  • Page 45 0.25 M09020697 0.23 0.009 50° 254 to 305 0.25 M09020717 0.23 0.009 60° 305 to 356 0.25 M09020702 0.28 0.011 20° 102 to 152 0.37 M09020686 0.28 0.011 30° 152 to 203 0.37 M09020692 02/2020 EcoGun 2100 - MSG00004EN 45/52...
  • Page 46 0.98 M09020707 0.43 0.017 70° 356 to 406 0.98 M09020736 0.43 0.017 80° 406 to 457 0.98 M09020746 0.43 0.017 90° 457 to 508 0.98 M09020714 0.48 0.019 30° 152 to 203 1.30 M09020733 46/52 EcoGun 2100 - MSG00004EN 02/2020...
  • Page 47 Air cap Item Material number Air cap for hexagonal nozzles (10 2, 3 M35030077 to 30°) Air cap for hexagonal nozzles (40 2, 3 M35030078 to 130°) Air cap for circular nozzles 2, 3 M35030229 02/2020 EcoGun 2100 - MSG00004EN 47/52...
  • Page 48 (23) Closure Notched ring ZA 4.0 (57), plug (58), adjusting screw (59) N36960036 Valve pin set Compression spring of valve (16), valve complete (19), N36960066 seal (24), valve gland (25), sealing screw M10x1 (15) 48/52 EcoGun 2100 - MSG00004EN 02/2020...
  • Page 49 O-ring 12.0 x 1.5 M08030815 Locknut Paint pipe, top Paint pipe, bottom Paint pipe set, long/ large filter N36960158 Denomination Item Quan- Material number tity Hexagonal nut of material connection Paint pipe connection Seal Paint tube 02/2020 EcoGun 2100 - MSG00004EN 49/52...

  • Page 50: Tools

    Cleaning sets Denomination Item Quan- Material number tity Cleaning set (21 parts) N36960038 Cleaning needle 33mm 0.011" - 0.017" (12 pcs) W33130004 Cleaning needle 33mm 0.017" - 0.021" (12 pcs) W33130005 Nozzle cleaning set N36960267 50/52 EcoGun 2100 - MSG00004EN 02/2020...

  • Page 51: Order

    Serious injury and death could be the con- sequence. – Use exclusively original replacement parts. Ordering replacement parts, tools and accessories as well as information on prod- ucts that are listed without order number Ä “Hotline and Contact”. 02/2020 EcoGun 2100 - MSG00004EN 51/52...
  • Page 52 Dürr Systems AG Application Technology Carl-Benz-Str. 34 74321 Bietigheim-Bissingen Germany www.durr.com Phone +49 7142 78-0 Translation of the original operation manual The reproduction and distribution of this document, use and communication of its contents are not permitted without express written approval. Offenders will be liable for damages. All rights reserved in the event of the grant of a patent or utility model.

This manual is also suitable for:

N36220002v

Table of Contents