Related Manuals for DÖRR EcoGun AS AUTO pro HD
Summary of Contents for DÖRR EcoGun AS AUTO pro HD
- Page 1 EcoGun AS AUTO pro HD Automatic Air Spray Gun Operation manual MSG00009EN, V04 www.durr.com N36210013V...
- Page 2 This document describes the following product: N36210013V EcoGun AS AUTO pro HD Hotline and Contact If you have queries or would like technical information, please contact your dealer or sales partner. 2/44 EcoGun AS AUTO pro HD - MSG00009EN 02/2020...
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Page 3: Table Of Contents
6.3.1 Safety recommendations.. 13 6.3.2 Rinsing......14 Cleaning........14 Safety recommendations ..14 Cleaning....... 15 Maintenance........ 17 Safety notes......17 Maintenance schedule..18 Lubrication......18 Faults........... 18 Safety recommendations ..18 02/2020 EcoGun AS AUTO pro HD - MSG00009EN 3/44... -
Page 4: Product Overview
Leakage bore Cap nut Fig. 2: Air caps overview for various nozzle sets Air cap for round jet nozzle (Rd.) Air cap for rotary jet nozzle (Dr.) Air cap for flat jet 4/44 EcoGun AS AUTO pro HD - MSG00009EN 02/2020... -
Page 5: Short Description
Situations that can lead to environmental rial outflow. damage. Material pressure The higher the material pressure, the Additional information and recom- higher the material flow. mendations. Control air pressure is controlled externally via valves. 02/2020 EcoGun AS AUTO pro HD - MSG00009EN 5/44... -
Page 6: Intended Use
The following conditions must be observed for safe operation: Ground spray gun and work piece. The EcoGun AS AUTO pro HD spray gun is Only use conductive lines. solely intended for automatic coating of sur- Ensure that static electricity can be dis- faces by one of the following operating charged. -
Page 7: Personal Protective Equipment
Do not smoke. with it can cause burns. Ground the spray gun. Before carrying out any work: Check the temperature. Do not touch hot surfaces. Let components cool down. Wear protective gloves. 02/2020 EcoGun AS AUTO pro HD - MSG00009EN 7/44... -
Page 8: Transport, Scope Of Supply And Storage
Do not expose to aggressive media. WARNING! Protect from solar radiation. Avoid mechanical vibrations. Sources of ignition may cause explo- sions! Temperature: 10°C to 40°C Relative humidity: 35% to 90% Ensure a non-explosive atmosphere. 8/44 EcoGun AS AUTO pro HD - MSG00009EN 02/2020... - Page 9 Connect lines to both material con- nections for paint circulation mode. For tap line mode, connect line to a material connection. Close the other material connection with the locking screw Ä 12.3 “Accessories” supplied as accessory. 02/2020 EcoGun AS AUTO pro HD - MSG00009EN 9/44...
- Page 10 Connect lines to both material con- nections for paint circulation mode. For tap line mode, connect line to a material connection. Close the other material connection with the locking screw Ä 12.3 “Accessories” supplied as accessory. 10/44 EcoGun AS AUTO pro HD - MSG00009EN 02/2020...
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Page 11: Setting The Spray Jet
Are all types of air supply connected? 3. Purge spray gun Ä 6.3 “Rinsing”. 4. Connect material. 5. Create a trial spray pattern on a test work piece. Fig. 7: Align air cap 02/2020 EcoGun AS AUTO pro HD - MSG00009EN 11/44... - Page 12 The size of droplets of the medium to be applied can be influenced through the screw depth of the air cap. 12/44 EcoGun AS AUTO pro HD - MSG00009EN 02/2020...
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Page 13: Operation
Chemical reactions can cause explosions. Serious injury and death could be the consequence. – Only use purging agents and cleaning agents that do not contain any halo- genated hydrocarbons. 02/2020 EcoGun AS AUTO pro HD - MSG00009EN 13/44... -
Page 14: Rinsing
Observe local regulations and mainte- nance schedule. – Ensure that the forced ventilation is operational. – Follow the safety data sheet. – Wear specified protective clothing. – Avoid contact (e.g. with eyes, skin). 14/44 EcoGun AS AUTO pro HD - MSG00009EN 02/2020... -
Page 15: Cleaning
2. Use a cleaning agent to carefully clean the cleaning bath. the spray gun. Dry with a soft cloth. – Use only electrically conductive containers. – Ground the container. – Do not use ultrasound baths. 02/2020 EcoGun AS AUTO pro HD - MSG00009EN 15/44... - Page 16 13. Hand-tighten cap nut (6). 14. Lubricate needle shank lightly with sili- cone-free oil. Push in needle (1) care- fully into the housing from the back. Fig. 11: Disassemble nozzle (with flat jet nozzle set) 16/44 EcoGun AS AUTO pro HD - MSG00009EN 02/2020...
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Page 17: Maintenance
Observe local regulations and mainte- nance schedule. – Ensure that the forced ventilation is operational. – Follow the safety data sheet. – Wear specified protective clothing. – Avoid contact (e.g. with eyes, skin). 02/2020 EcoGun AS AUTO pro HD - MSG00009EN 17/44... -
Page 18: Maintenance Schedule
– Removing and installing end cap Fig. 13: Lubricate piston components 18/44 EcoGun AS AUTO pro HD - MSG00009EN 02/2020... -
Page 19: Defects Table
Needle does not close cor- Check control air venting. needle is closed. rectly. Check operation of needle. Replace needle, if defective, together with the nozzle Ä 9.3.1 “Replace needle and nozzle.”. 02/2020 EcoGun AS AUTO pro HD - MSG00009EN 19/44... - Page 20 “Cleaning”. Needle seal worn out Replace needle seal Ä 9.3.2 “Replace needle seal”. Formation of large drops Delay time too short Set delay time Ä 9.3.3 “Set delay time”. 20/44 EcoGun AS AUTO pro HD - MSG00009EN 02/2020...
- Page 21 Special faults in round jet nozzle set or flat jet nozzle set Fault description Cause Correction Spray jet too strong in Too much material Reduce material feed. center Increase spraying air pressure (A). 02/2020 EcoGun AS AUTO pro HD - MSG00009EN 21/44...
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Page 22: Troubleshooting
+ additional qualification explosion pro- tection Protective equipment: Protective workwear Protective gloves Fig. 14: Disassemble needle 1. Thread off and remove nozzle (4) with end cap. 2. Remove needle spring (2) and plunger spring (3). 22/44 EcoGun AS AUTO pro HD - MSG00009EN 02/2020... - Page 23 14. Hand-tighten end cap (4). Fig. 16: Disassemble nozzle (with round jet nozzle set or rotary jet nozzle set) 4. Loosen the cap nut (6). 5. Remove cap nut (6) and air cap (7). 02/2020 EcoGun AS AUTO pro HD - MSG00009EN 23/44...
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Page 24: Replace Needle Seal
(9 and 11). Assembly 9. Insert needle seals (9 and 11) and O- rings (8 and 10) in the illustrated sequence. 10. Screw-on needle plug (7) loosely. 24/44 EcoGun AS AUTO pro HD - MSG00009EN 02/2020... -
Page 25: Set Delay Time
6. Insert needle spring (4) and plunger 1. Thread off and remove nozzle (6) with spring (5). end cap. 7. Hand-tighten end cap (6). 2. Remove needle spring (4) and plunger spring (5). 02/2020 EcoGun AS AUTO pro HD - MSG00009EN 25/44... -
Page 26: Replace Piston Seals
For simpler disassembly, a M5 screw can be screwed into the 19. Push sealing body (9) on to the piston piston axis (3). axis (15). 20. Insert and tighten locknut (8). 26/44 EcoGun AS AUTO pro HD - MSG00009EN 02/2020... -
Page 27: Disassembly And Disposal
2. Disconnect the compressed air supply and material feed. Secure against recon- 28. Hand-tighten end cap (7). nection. 3. Disconnect all lines. 4. Disassemble the spray gun from the sup- port bracket. 02/2020 EcoGun AS AUTO pro HD - MSG00009EN 27/44... -
Page 28: Disposal
L , A – according to EN 14462 Fig. 25: Dimensions Uncertainty K Detail Value Sound power level L – according to EN14462 Length approx. 182mm Uncertainty K Width 72mm 28/44 EcoGun AS AUTO pro HD - MSG00009EN 02/2020... -
Page 29: Operating Values
11.6 Type plate based material. The type plate is placed on the housing and features the following details: Product designation Material number Year of manufacture Serial number EX labelling Manufacturer CE labelling 02/2020 EcoGun AS AUTO pro HD - MSG00009EN 29/44... -
Page 30: Replacement Parts, Tools And Accessories
Fig. 26: Exploded view Klüber Syntheso GLEP 1 Item Denomination Quan- Material number tity Lip seal 5.0 x 9.0 x 2.9 Ä “Spare part sets” Locknut M67010082 Sealing body Piston axis 30/44 EcoGun AS AUTO pro HD - MSG00009EN 02/2020... - Page 31 Seal 9.0 x 7.5 x 1.0 M08010522 Double nipple M01220004 Cylinder pin Ø 4 x 20 Threaded pin D09140095 Hex nut D09340024 Housing Air cap (Rotary jet version) Ä “Overview - Air caps and nozzles” 02/2020 EcoGun AS AUTO pro HD - MSG00009EN 31/44...
- Page 32 Elbow (spraying air A) M57310089 (Ø 8) or M55170052 (Ø 3/8") Elbow (control air C) M55170053 (Ø 6) or M57310085 (Ø 4) or M55170051 (Ø 1/4") Fig. 27: Exploded view robot accessories 32/44 EcoGun AS AUTO pro HD - MSG00009EN 02/2020...
- Page 33 Item Material number Material number (with air cap) (without air cap) 0.5mm 13, 14, 15, (20), 21 M09800273 M09800367 0.8mm M09800274 M09800368 1.0mm M09800275 M09800369 1.2mm M09800276 M09800370 1.5mm M09800277 M09800371 02/2020 EcoGun AS AUTO pro HD - MSG00009EN 33/44...
- Page 34 Material number (with air cap Rot.) (without air cap) 1.2mm 13, 14, 15, (31, 32), M09800261 M09800389 1.5mm M09800262 M09800390 1.8mm M09800263 M09800391 2.0mm M09800264 M09800392 2.5mm M09800265 M09800393 3.0mm M09800266 M09800394 34/44 EcoGun AS AUTO pro HD - MSG00009EN 02/2020...
- Page 35 6.0mm M35030142 Air cap for round jet (Rd.) Nozzle diameter Item Material number 0.5mm M35030144 0.8mm M35030088 1.0mm M35030145 1.2mm M35030146 1.5mm M35030147 1.8mm M35030148 2.0mm M35030149 2.5mm M35030150 3.0mm M35030151 02/2020 EcoGun AS AUTO pro HD - MSG00009EN 35/44...
- Page 36 Lip seal 5.0 x 9.0 x 2.9* Locknut Sealing body Sealing ring O-ring 16.0 x 2.0 Piston sleeve Sealing ring 9.0 x 7.5 x 1.0 O-ring 4.0 x 1.2 Needle seal 36/44 EcoGun AS AUTO pro HD - MSG00009EN 02/2020...
- Page 37 Piston axis complete, pre-assembled M67010082 Denomination Item Quantity Locknut Sealing body Piston axis Sealing ring Stop bush O-ring 16.0 x 2.0 Ball bearing plate spring Bracket nut Counter-washer Piston sleeve Piston holder 02/2020 EcoGun AS AUTO pro HD - MSG00009EN 37/44...
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Page 38: Tools
A complete overview of the accessories is available from the Dürr Webshop. Denomination Item Quan- Material number tity Cleaning set (21 parts) N36960038 Flexible protective sleeve for spray gun W20910224 Plastic cover for needle and needle seal, protection M59012317 for snap-in attachment 38/44 EcoGun AS AUTO pro HD - MSG00009EN 02/2020... - Page 39 Item Quan- Material number tity Closure set N36960148 Support bracket Denomination Item Quan- Material number tity Support bracket for stand tube Ø 26 N66030005 Gun support bracket with angular gauge M33120007 02/2020 EcoGun AS AUTO pro HD - MSG00009EN 39/44...
- Page 40 Feed cup (for material supply via feed cup) Denomination Item Quan- Material number tity Feed cup connection G3/8", complete N36960187 Feed cup, plastic, G3/8" with filter, 600mL N08010034 Feed cup, plastic, G3/8" with filter, 125mL N08010032 40/44 EcoGun AS AUTO pro HD - MSG00009EN 02/2020...
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Page 41: Order
Serious injury and death could be the con- sequence. – Use exclusively original replacement parts. Ordering replacement parts, tools and accessories as well as information on prod- ucts that are listed without order number Ä “Hotline and Contact”. 02/2020 EcoGun AS AUTO pro HD - MSG00009EN 41/44... - Page 42 42/44 EcoGun AS AUTO pro HD - MSG00009EN 02/2020...
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- Page 44 Dürr Systems AG Application Technology Carl-Benz-Str. 34 74321 Bietigheim-Bissingen Germany www.durr.com Phone +49 7142 78-0 Translation of the original operation manual The reproduction and distribution of this document, use and communication of its contents are not permitted without express written approval. Offenders will be liable for damages. All rights reserved in the event of the grant of a patent or utility model.
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