Related Manuals for DÖRR EcoGun AS AUTO pro HD
Summary of Contents for DÖRR EcoGun AS AUTO pro HD
- Page 1 EcoGun AS AUTO pro HD Automatic Air Spray Gun Operation manual MSG00009EN, V06 N36210013V www.durr.com...
- Page 2 This document describes the following product: N36210013V EcoGun AS AUTO pro HD Hotline and Contact If you have queries or would like technical information, please contact your dealer or sales partner. 2/48 EcoGun AS AUTO pro HD - MSG00009EN 02/2024...
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Page 3: Table Of Contents
6.4.3 Purging......17 Spare parts, tools and accesso- ries..........36 Cleaning........17 12.1 Spare parts......36 Safety recommendations ..17 12.2 Tools........43 Cleaning....... 19 12.3 Accessories......43 12.4 Order........45 02/2024 EcoGun AS AUTO pro HD - MSG00009EN 3/48... -
Page 4: Product Overview
Control air pressure and therefore the result: Opens the needle and controls the mate- Alignment of the air cap (only if using a rial outflow. flat jet nozzle set) Material pressure 4/48 EcoGun AS AUTO pro HD - MSG00009EN 02/2024... -
Page 5: Safety
You can also regulate the material flow via the material flow control, if it is not controlled The EcoGun AS AUTO pro HD spray gun externally Ä 5 “Commissioning”. is solely intended for automatic coating of surfaces by one of the following operating... -
Page 6: Staff Qualification
Protective gloves execute all work. Protect the hands from: Some work requires additional qualifi- mechanical forces cation. Additional qualifications of spe- Thermal forces cialized personnel are marked with a “+”. Chemical effects 6/48 EcoGun AS AUTO pro HD - MSG00009EN 02/2024... -
Page 7: Residual Risks
Before working on the product: Disconnect the system, in which the product is installed, from compressed air and material supply. Secure system personalized from being switched on again. Depressurize the lines. 02/2024 EcoGun AS AUTO pro HD - MSG00009EN 7/48... -
Page 8: Transport, Scope Of Supply And Storage
Report defects immediately Ä “Hotline and values”. Contact”. A support bracket capable of securing the spray gun is required. The control air supply must be adjustable. The control air supply must have venting. 8/48 EcoGun AS AUTO pro HD - MSG00009EN 02/2024... -
Page 9: Assembly
Nominal diameters: Ä 11.2 “Connections” WARNING! Sources of ignition may cause explo- sions! Ensure a non-explosive atmosphere. Fig. 2: Assembly 2. Push spray gun with the fastening bore (1) on the support bracket. 02/2024 EcoGun AS AUTO pro HD - MSG00009EN 9/48... - Page 10 2 - Spraying air (A) cause explosions during operation! Attach spray gun on the support bracket 3 - Control air (C) as with the ACV spray gun variant and ground it properly Ä 4.2 “Assembly”. 10/48 EcoGun AS AUTO pro HD - MSG00009EN 02/2024...
- Page 11 Connect lines. Ensure correct assign- ment. 1 - Atomizer air (R) 2 - Horn air (F) 3 - Material (M) 4 - Unused 5 - Control air (C) 02/2024 EcoGun AS AUTO pro HD - MSG00009EN 11/48...
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Page 12: Setting The Spray Jet
3. Tighten cap nut (1). Fig. 5: Adjust spray jet The orientation of the spray jet can be changed to any direction by rotating the air cap (2). 1. Lightly loosen the cap nut (1). 12/48 EcoGun AS AUTO pro HD - MSG00009EN 02/2024... -
Page 13: Commissioning
3. Counter/secure the air cap position with a cap nut. Commissioning Personnel: Operator + additional qualification explosion pro- tection Protective equipment: Use ear protection Eye protection Respiratory protection device Protective workwear Protective gloves 02/2024 EcoGun AS AUTO pro HD - MSG00009EN 13/48... - Page 14 (3). Depending on the nozzle set used, you can influence the spray pattern through various Open the material flow control on factors. the spray gun when controlling via the regulation cabinet. 14/48 EcoGun AS AUTO pro HD - MSG00009EN 02/2024...
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Page 15: Operation
Check fastening of the gun. Air consumption in Nl/min (CFM) Check gun for tightness. The characteristic curves show the air flow Check air car for cleanliness. dependent on the air pressure. Check nozzle for cleanliness. 02/2024 EcoGun AS AUTO pro HD - MSG00009EN 15/48... -
Page 16: Selecting Air Cap
Rotary jet nozzle set: Generates round spray pattern. Applies materials with a very high viscosity (e.g. glue) with high spraying air requirement. Coated parts with difficult-to-access shapes and recesses, for which the dense misting creates a cover. 16/48 EcoGun AS AUTO pro HD - MSG00009EN 02/2024... -
Page 17: Purging
Observe the security data sheets of the Protective gloves media being used. Ensure that forced ventilation and fire protection equipment are in operation. Do not use sources of ignition and open light. Do not smoke. Check grounding. 02/2024 EcoGun AS AUTO pro HD - MSG00009EN 17/48... - Page 18 – Ground the container. – Do not use ultrasound baths. Use alcohols (isopropanol, butanol) for non-flammable coating materials. Remove dried non-flammable coating materials using a material manufacturer- approved organic thinner. 18/48 EcoGun AS AUTO pro HD - MSG00009EN 02/2024...
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Page 19: Cleaning
2. Use a cleaning agent to carefully clean the spray gun. Dry with a soft cloth. Cleaning the air cap und nozzle For a thorough cleaning you can remove the air cap. 02/2024 EcoGun AS AUTO pro HD - MSG00009EN 19/48... -
Page 20: Maintenance
Serious injury and death could be the con- sequence. Use exclusively original spare parts. 4. Loosen the cap nut (6). 5. Remove cap nut (6) and air cap (7). 20/48 EcoGun AS AUTO pro HD - MSG00009EN 02/2024... -
Page 21: Maintenance Schedule
Maintenance work Check condition and tightness (also of the connections and daily lines). Check fastening. Clean Ä 7 “Cleaning”. before every change of material Check grounding Ä 4.2 “Assembly”. after each alteration 02/2024 EcoGun AS AUTO pro HD - MSG00009EN 21/48... -
Page 22: Faults
Check control air venting. Check operation of needle. Replace Needle does not close cor- Material leaking when needle, if defective, together with the rectly. needle is closed. nozzle Ä 9.3.1 “Replace needle and nozzle.”. 22/48 EcoGun AS AUTO pro HD - MSG00009EN 02/2024... - Page 23 Ä 9.3.2 “Replace needle seal und connecting piece seals”. Cap nut or nozzle is not Tighten cap nut and nozzle Ä 7 properly tightened “Cleaning”. 02/2024 EcoGun AS AUTO pro HD - MSG00009EN 23/48...
- Page 24 Nozzle soiled or defective needle Ä 9.3.1 “Replace needle and nozzle.”. Sickle-shaped spray jet Clean and check air cap. Replace air Bores in air cap are soiled cap if defective Ä 7.2 “Cleaning”. 24/48 EcoGun AS AUTO pro HD - MSG00009EN 02/2024...
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Page 25: Troubleshooting
Cap nut or nozzle is not Tighten cap nut and nozzle Ä 7.2 properly tightened “Cleaning”. Troubleshooting Protective equipment: Protective workwear 9.3.1 Replace needle and nozzle. Protective gloves Personnel: Operator + additional qualification explosion pro- tection 02/2024 EcoGun AS AUTO pro HD - MSG00009EN 25/48... - Page 26 3. Pull back complete needle (1) out of the housing. Fig. 16: Disassemble nozzle (with round jet nozzle set or rotary jet nozzle set) 4. Loosen the cap nut (6). 5. Remove cap nut (6) and air cap (7). 26/48 EcoGun AS AUTO pro HD - MSG00009EN 02/2024...
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Page 27: Replace Needle Seal Und Connecting Piece Seals
3. Pull back complete needle (1) out of the 14. Hand-tighten end cap (4). housing. 9.3.2 Replace needle seal und connecting piece seals Personnel: Operator + additional qualification explosion pro- tection Protective equipment: Protective workwear Protective gloves 02/2024 EcoGun AS AUTO pro HD - MSG00009EN 27/48... - Page 28 Fig. 19: Remove seals 8. Remove needle seals (9 and 11) and O- rings (8 and 10). 9. Use a cleaning agent to clean the contact face of the needle seal (9 and 11). 28/48 EcoGun AS AUTO pro HD - MSG00009EN 02/2024...
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Page 29: Set Delay Time
The recommended distance from the pre-air stop nut (2) to the 3. Loosen locknut (3). piston holder (1) is about 1mm. If a longer delay is needed, the distance must be increased. 02/2024 EcoGun AS AUTO pro HD - MSG00009EN 29/48... -
Page 30: Replace Piston Seals
10. Pull out sealing body (10) from piston axis (16). 11. Pull off stop bush (11). 12. Pull off ball bearing plate springs (12). 13. Loosen bracket nut (13). Fig. 22: Disassembling Piston 30/48 EcoGun AS AUTO pro HD - MSG00009EN 02/2024... - Page 31 24. Slightly press in the piston axis seal spring (6). using an assembly tool. 32. Hand-tighten end cap (7). 25. Lubricate piston sleeve (15) and piston glide surface in the housing lightly with silicone-free oil. 02/2024 EcoGun AS AUTO pro HD - MSG00009EN 31/48...
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Page 32: Replace Control Screw Or Control Screw Seal
Protective equipment: Protective workwear Protective gloves 1. Unscrew control screw (1). 2. Pull off safety washer. 3. Unscrew adjusting screw (2). 4. Remove bushing and seal (3). 5. Insert new seal. 32/48 EcoGun AS AUTO pro HD - MSG00009EN 02/2024... -
Page 33: Disassembly
4. Disassemble the spray gun from the sup- force. port bracket. In case of doubt, refer to the local dis- posal authorities. Technical data 11.1 Dimensions and weight Fig. 25: Dimensions 02/2024 EcoGun AS AUTO pro HD - MSG00009EN 33/48... -
Page 34: Connections
Emission sound pressure Serial number level L , A – according to 78dB Ex labeling EN 14462 Manufacturer Uncertainty K CE labeling Sound power level L , A – according to EN14462 34/48 EcoGun AS AUTO pro HD - MSG00009EN 02/2024... -
Page 35: Materials Used
Seals without mate- PE-UHMW, FKM, rial contact NR/SBR, FEPM 11.9 Operating and auxiliary materials Material Designation number Grease Klüber Syntheso GLEP 1, 100g (for seals W32020010 and threads) Thread sealant Loctite 577 W31010005 02/2024 EcoGun AS AUTO pro HD - MSG00009EN 35/48... -
Page 36: Spare Parts, Tools And Accessories
Spare parts, tools and accessories Spare parts, tools and accessories 12.1 Spare parts Fig. 26: Exploded view Klüber Syntheso GLEP 1 Item Denomination Quantity Material number Piston axis seal M08130071 Locknut M67010082 Sealing body 36/48 EcoGun AS AUTO pro HD - MSG00009EN 02/2024... -
Page 37: Sealing Ring (For Ecogun As Auto Pro/Pro Lvlp)
M03030048 Seal M08280032 Connecting piece M01010204 Seal 9.0 x 7.5 x 1.0 M08010522 Double nipple 3/8“ M01220004 Double nipple 1/4“ M56110426 Cylinder pin Ø 4 x 20 D00070069 Threaded pin D09140095 02/2024 EcoGun AS AUTO pro HD - MSG00009EN 37/48... - Page 38 Needle seal Needle gland M08320002 M57310058 (Ø 8) or Elbow (spraying air A) M55170052 (Ø 3/8") M57310033 (Ø 6) or Elbow (control air C) M57310085 (Ø 4) or M55170051 (Ø 1/4") 38/48 EcoGun AS AUTO pro HD - MSG00009EN 02/2024...
- Page 39 1.0mm M09800203 M09800358 1.5mm M09800205 M09800360 1.8 mm M09800206 M09800361 13, 14, 15, (20), 21 2.0mm M09800207 M09800362 2.5mm M09800208 M09800363 1.5mm M09800455 * 02/2024 EcoGun AS AUTO pro HD - MSG00009EN 39/48...
- Page 40 1.2mm M09800261 M09800389 13, 14, 15, (31, 32), 1.5mm M09800262 M09800390 Air cap flat jet (FLRD) Nozzle diameter Item Material number 1.0mm M35030107 1.5mm M35030110 1.8 mm M35030111 40/48 EcoGun AS AUTO pro HD - MSG00009EN 02/2024...
- Page 41 Sealing ring (for EcoGun AS AUTO pro/pro LVLP) Piston axis seal* Locknut Sealing body Sealing ring O-ring 16.0 x 2.0 Piston sleeve Sealing ring 9.0 x 7.5 x 1.0 O-ring 4.0 x 1.2 Needle seal 02/2024 EcoGun AS AUTO pro HD - MSG00009EN 41/48...
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Page 42: Piston Axis Seal
Piston axis complete, pre-assembled M67010082 Denomination Item Quantity Locknut Sealing body Piston axis Sealing ring Stop bush O-ring 16.0 x 2.0 Ball bearing plate spring Bracket nut Counter-washer Piston sleeve Piston holder 42/48 EcoGun AS AUTO pro HD - MSG00009EN 02/2024... -
Page 43: Tools
Plastic cover for needle and needle seal, protection for snap-in attach- M59012317 ment Connection set FLUID G1/4"i- 6x8 hose N36960300 Cleaning set 17 parts N36960037 DIN cup 4mm N08010047 DIN cup 2 mm N08010053 DIN cup 6 mm N08010054 02/2024 EcoGun AS AUTO pro HD - MSG00009EN 43/48... - Page 44 Closure set for operation without horn air Designation Material number Closure set N36960148 Support bracket Designation Material number Support bracket for stand tube Ø 26 N66030005 Gun support bracket with angular gauge M33120007 44/48 EcoGun AS AUTO pro HD - MSG00009EN 02/2024...
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Page 45: Order
Serious injury and death could be the con- sequence. Use exclusively original spare parts. Ordering spare parts, tools and accessories as well as information on products that are listed without order number, Ä “Hotline and Contact”. 02/2024 EcoGun AS AUTO pro HD - MSG00009EN 45/48... - Page 46 46/48 EcoGun AS AUTO pro HD - MSG00009EN 02/2024...
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- Page 48 Dürr Systems AG Application Technology Carl-Benz-Str. 34 74321 Bietigheim-Bissingen Germany Phone +49 7142 78-0 www.durr.com Translation of the original operation manual MSG00009EN, V06 The reproduction and distribution of this document, use and communication of its contents are not permitted without express written approval. Violations will be liable for damages.
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