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Inovance MD600 Series Hardware Manual
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Inovance MD600 Series Hardware Manual

Inovance MD600 Series Hardware Manual

Basic ac drive
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Summary of Contents for Inovance MD600 Series

  • Page 2 Preface About This Guide The MD600 series is a basic general‑purpose AC drive that is compact, easy to use, energy‑saving, and harsh environment resistant. It is mainly used to control and adjust speed of three‑phase AC asynchronous motors. The drive is suitable for industries such as the crystalline silicon, lithium battery, carpentry, logistics, food and beverage, cable, machine tool, and packaging.
  • Page 3 Preface Document Description Name Code MD600 Series 19012238 ④ This guide describes the basic function Basic AC Drive configuration, function application, Function Guide communication configuration, troubleshooting, and parameters of the drive. MD600 Series PS00012434 ⑤ This guide describes product selection,...
  • Page 4 Preface Revision History Date Version Description March 2024 Added specifications related to 5.5 kW models. Added the MD‑BP‑M operating panel. Optimized descriptions of the vibration and shock resistance function in " 2.1 Installation Environment " on page 21 Made minor corrections. Note: To support the MD‑BP‑M operating panel, the MD600 software version must be A2‑22 = 60.02/A2‑...
  • Page 5 Damage or secondary damage caused by force majeure (natural disaster, ● earthquake, and lightning strike) The maintenance fee is charged according to the latest Price List of Inovance. If otherwise agreed upon, the terms and conditions in the agreement shall prevail. ‑...
  • Page 6 Table of Contents T T a a b b l l e e o o f f C C o o n n t t e e n n t t s s Preface ................1 Fundamental Safety Instructions .
  • Page 7 Table of Contents 3.5 Control Circuit Wiring ............45 3.5.1 Introduction to Control Circuit Terminals .
  • Page 8 Use this product in an environment that complies with the design specifications. ● Malfunction or component damage caused by improper usage is not covered by warranty. Inovance shall take no responsibility for any personal injuries or property damage ● caused by improper usage. Safety Levels and Definitions Indicates that failure to comply with the notice can result in death or severe personal injuries.
  • Page 9 Fundamental Safety Instructions Unpacking Do not install the equipment if you find damage, rust, or signs of use on the equipment ● or accessories upon unpacking. Do not install the equipment if you find water seepage or missing or damaged ●...
  • Page 10 Fundamental Safety Instructions Handle the equipment with care during transportation and mind your steps to prevent ● personal injuries or equipment damage. When carrying the equipment with bare hands, hold the equipment casing firmly with ● care to prevent parts from falling. Failure to comply may result in personal injuries. Store and transport the equipment based on the storage and transportation ●...
  • Page 11 Fundamental Safety Instructions Cover the top of the equipment with a piece of cloth or paper during installation. This is ● to prevent unwanted objects such as metal chippings, oil, and water from falling into the equipment and causing faults. After installation, remove the cloth or paper on the top of the equipment to prevent over‑temperature caused by poor ventilation due to blocked ventilation holes.
  • Page 12 Fundamental Safety Instructions Before power‑on, check that the equipment is installed properly with reliable wiring and ● the motor can be restarted. Check that the power supply meets equipment requirements before power‑on to ● prevent equipment damage or a fire. After power‑on, do not open the cabinet door or protective cover of the equipment, ●...
  • Page 13 Fundamental Safety Instructions Perform routine and periodic inspection and maintenance on the equipment according ● to maintenance requirements and keep a maintenance record. Repair Equipment installation, wiring, maintenance, inspection, or parts replacement must be ● performed only by professionals. Do not repair the equipment with power ON. Failure to comply will result in an electric ●...
  • Page 14 Fundamental Safety Instructions Safety Label Description Read through the safety instructions before operating the equipment. ● Failure to comply may result in death, personal injuries, or equipment damage. Do not touch the terminals or remove the cover with power ON or ●...
  • Page 15 Hardware Description Product Overview The MD600 series is a basic general‑purpose AC drive that is compact, easy to use, energy‑saving, and harsh environment resistant. It is mainly used to control and adjust speed of three‑phase AC asynchronous motors. The drive is suitable for industries such as the crystalline silicon, lithium battery, carpentry, logistics, food and beverage, cable, machine tool, and packaging.
  • Page 16 Hardware Description Model and Nameplate Model description ① Product name ④ Output current (A) MD600: AC drive series 1R6: 1.6 5R5: 5.5 013: 13 Note: R represents the decimal point ".". Model Braking unit ② ⑤ S: RS485 model B: with the braking unit A: CAN model Null: without the braking unit ‑...
  • Page 17 Product material code 1: January 2: February 3: March C: December Manufacturer code Lot number ② ⑤ 00001: First 4: Suzhou Inovance 00002: Second 00003: Third Range: 00001 to 99999 ‑ Year ③ A: 2010 N: 2021 P: 2022 R: 2023 Note: I/L/O/Q is not used.
  • Page 18 Hardware Description Name Description ‑ Communication ③ terminal (CN1/CN2) Control circuit It integrates the Modbus communication, analog ④ terminal (CN4) input, analog output, digital input, digital output, +24 V power supply output, and +10V power supply output signals. Nameplate It displays the product information. ⑤...
  • Page 19 Hardware Description Table 1–2 Relationship between the product model and structure (CAN version) Structure Model (Three‑Phase 380 V to Model (Single‑Phase 200 V to 240 V) 480 V) MD600A‑4T1R6 MD600A‑2S2R8 MD600A‑4T2R3 MD600A‑2S4R6 MD600A‑4T4R8 MD600A‑2S7R5B MD600A‑4T5R5B MD600A‑4T9R5B MD600A‑2S010B MD600A‑4T013B System Connection When using the AC drive to drive an asynchronous motor, a variety of electrical components must be installed on both input and output sides to ensure system safety and stability.
  • Page 20 Hardware Description Figure 1‑3 System connection Table 1–3 Usage of peripheral electrical components Installation Applicable Drive Name Function Position Model Circuit breaker Input side of the All models It is installed between the power supply and the AC drive drive, and input side.
  • Page 21 Hardware Description Installation Applicable Drive Name Function Position Model Electromagnetic Input side of the All models It is used to connect to or cut off the power supply of the AC contactor drive drive. Do not use the contactor to power on or off the drive frequently (interval: at least one hour) or use the contactor to directly start the drive.
  • Page 22 1000 m and below: no derating. ● For altitudes above 1000 m, derate 1% for every additional ● 100 m. The maximum altitude is 2000 m. If the altitude is higher than 2000 m, consult your Inovance agent or sales personnel. ‑21‑...
  • Page 23 Mechanical Design Environment Condition Vibration resistance Usage scenario: Test according to IEC 60068‑2‑6. Amplitude ● at 5 Hz to 8.4 Hz: 3.5 mm; acceleration at 8.4 Hz to 200 Hz: 1 g; 10 cycles/axis Transportation scenario: Test according to IEC 60068‑2‑64. ●...
  • Page 24 Mechanical Design Table 2–2 Tools for mechanical installation Tool Description Electric drill with appropriate drilling bits It is used to drill mounting holes on the mounting surface. Phillips screwdriver and straight It is used to tighten or loosen screws. screwdriver (2.5 mm to 6 mm) Caliper or tape measure It is used to measure the installation dimensions of the equipment.
  • Page 25 Mechanical Design Cabinet Design 2.4.1 Cabinet Layout Reserve sufficient clearance according to the power rating of the AC drive. The recommended installation methods of the MD600 include single‑layer installation and multi‑layer installation. When only a single device is installed, reserve sufficient clearance around the ●...
  • Page 26 Mechanical Design Table 2–6 Clearance for installation of a single device (single‑phase 200 V to 240 V) Power Rating Clearance (mm) 0.37 kW A1 ≥ 20 B1 ≥ 100 C1 ≥ 80 0.75 kW A1 ≥ 20 B1 ≥ 100 C1 ≥...
  • Page 27 Mechanical Design Table 2–8 Side‑by‑side installation clearance (single‑phase 200 V to 240 V) Power Rating Clearance (mm) 0.37 kW A1 ≥ 20 B1 ≥ 100 C1 ≥ 80 D1 ≥ 30 0.75 kW A1 ≥ 20 B1 ≥ 100 C1 ≥ 80 D1 ≥...
  • Page 28 Mechanical Design Figure 2‑4 Clearance for device installation at different layers ‑27‑...
  • Page 29 Mechanical Design Table 2–9 Clearance for device installation at different layers (three‑phase 380 V to 480 V) Power Rating Clearance (mm) 0.37 kW A1 ≥ 20 B1 ≥ 100 C1 ≥ 80 D1 ≥ 30 E1 ≥ 80 0.75 kW A1 ≥...
  • Page 30 Mechanical Design Table 2–11 Outline dimensions and mounting dimensions of T1 to T2 models St‑ Moun‑ Mounting Weight ru‑ ting hole di‑ (kg/lb) ct‑ Hole Size (mm/inch) ameter ur‑ (mm/ (mm/ inch) inch) 54.5 159.5 17.5 Ø5 (0.20) 0.8 (1.76) (2.15) (1.18) (6.28)
  • Page 31 Mechanical Design Table 2–12 Wiring requirements Wiring Requirement Install the control devices and drive devices into two separate cabinets. If multiple cabinets are used, use grounding cables with a cross‑ sectional area of at least 16 mm to connect different cabinets, therefore realizing equipotential between the cabinets.
  • Page 32 Mechanical Design Natural ventilation ● Forced air cooling ● 2.6.1.1 Air Duct Design Heat dissipation design of the cabinet door The cabinet is forcibly cooled by a built‑in fan. Therefore, to ensure that enough cooling air enters the cabinet, open an air inlet with an appropriate size on the cabinet door.
  • Page 33 Mechanical Design Table 2–13 Minimum ventilation area of the cabinet air inlet (three‑phase 380 V to 480 V) Structure Quantity Power (kW) Min. Ventilation Area of Air Inlet for Air‑Cooled Cabinet 0.37 20.5 0.75 20.5 16.2 16.2 Table 2–14 Minimum ventilation area of the cabinet air inlet (single‑phase 200 V to 240 V) Structure Quantity Power (kW)
  • Page 34 Mechanical Design model (three‑phase 4 kW). Therefore, the minimum ventilation area of the cabinet air inlet should be 20.5 + 16.2 + 22 + 20.5 + 16.2 + 22 = 117.4 cm For the air inlet installed with a filtering net, the air inlet resistance increases substantially.
  • Page 35 Mechanical Design The preceding tables apply to only a single product. For a cabinet containing multiple products, calculate the total ventilation area by adding the ventilation area of each product. For the air outlet installed with a filtering net, the air outlet resistance increases substantially.
  • Page 36 Mechanical Design Table 2–18 Cooling air volume (single‑phase 200 V to 240 V) Structure Quantity Power (kW) Max. Air Volume Qmax (CFM) of the Fan at the Top of the Cabinet 0.37 0.75 The maximum air volume Qmax is the maximum value of the point where the fan P‑Q curve meets the abscissa, as shown in the following figure.
  • Page 37 Mechanical Design 3. Determine the specification and quantity of the fan based on the maximum air volume (Qmax). Where: The maximum air volume of the cabinet is 1.3 to 1.5 times the sum of the cooling air volume. The maximum air volume of the cabinet is 1.6 to 2.2 times the sum of the cooling air volume if mesh filters, shutters, or other components are installed at the cabinet air outlet.
  • Page 38 Mechanical Design Figure 2‑9 Fan installation Note For RS485 and CAN models, single‑phase 0.75 kW, 1.5 kW, and 2.2 kW AC drives, as well as three‑phase 1.5 kW, 2.2 kW, 4 kW, and 5.5 kW AC drives provide one fan. ‑37‑...
  • Page 39 Electrical Design Electrical Design Electrical Wiring Diagram Wiring diagram for the MD600 (RS485 model) Figure 3‑1 Terminal wiring for models (MD600S‑4T1R6 to MD600S‑4T013B and MD600S‑ 2S2R8 to MD600S‑2S010B) with single‑phase/three‑phase power supply input ‑ ‑...
  • Page 40 Electrical Design Wiring diagram for the MD600 (CAN model) Figure 3‑2 Terminal wiring for models (MD600A‑4T1R6 to MD600A‑4T013B and MD600A‑ 2S2R8 to MD600A‑2S010B) with single‑phase/three‑phase power supply input Signal interference may cause malfunctions. Therefore, keep the signal cable at ● least 20 cm away from the power cable and separately configure the input and output sides of the main circuit.
  • Page 41 Electrical Design Cable list The cable list mainly includes the cable type, name, and appearance, as shown in the following table. Table 3–1 Cable list Cable Type Appearance Type Appearance Cable Name Name Power Signal cable cable Main Control circuit circuit cable cable...
  • Page 42 Electrical Design Figure 3‑4 Cable preparation 2 Basic Electrical Safety Precautions 3.3.1 Selecting Power Supply Isolation Devices Install a manually operated input isolation device between the AC power supply and the AC drive. Disconnecting the isolation device can cut off the power supply for safety during installation and maintenance.
  • Page 43 The drive provides motor overload protection, but does not provide motor overheat protection. Therefore, use a motor with the overheat detection function. Use the dedicated motor for the MD600 series AC drive. Failure to comply will result in short circuit due to aging of insulation.
  • Page 44 (IT system). The AC drive supports only TN and TT star‑type power grids under normal conditions. Other power grids are not supported. Contact Inovance technical service personnel if necessary. Main Circuit Wiring 3.4.1 Introduction to Main Circuit Terminals...
  • Page 45 Electrical Design Terminal descriptions Table 3–2 Descriptions of main circuit terminals for T1 to T2 models Name Mark Function L1, L2 Single‑phase power The terminals are used to connect to the supply input terminals power supply. L1 is connected to the live wire and L2 is connected to the neutral wire.
  • Page 46 Electrical Design 3.4.2 Wiring Description of Main Circuit Terminals The following rules apply to the wiring of the main circuit: Terminals BR, (‑), and (+) are used to connect options. Avoid connecting these ● terminals to an AC power supply. To protect the main circuit, separate it from all surfaces that may come into ●...
  • Page 47 Electrical Design Figure 3‑8 Layout of control circuit terminals ‑ ‑...
  • Page 48 Electrical Design Terminal descriptions Table 3–3 Descriptions of control circuit terminals External Terminal Transmission Terminal Terminal Name Function Type Information Mark Type RJ45 Modbus ‑ Communication 485 models: The RJ45 network port supports communica port only the RS485 communication, and the port tion can be used only to connect the background software connection of the AC drive through...
  • Page 49 Electrical Design External Terminal Transmission Terminal Terminal Name Function Type Information Mark Type 12‑pin DI/DO/AI/AO/ Analog input Voltage input of ‑10 V to +10 V or 0 V to 10 V or terminal RS485 terminal 1 current input of 0 mA to 20 mA; 12‑bit block resolution;...
  • Page 50 Electrical Design External Terminal Transmission Terminal Terminal Name Function Type Information Mark Type Contin Contin Continued Digital input Isolated sink/source programmable DI; input terminal 5 frequency: < 100 Hz (CAN model) The operating voltage ranges from 15 V to 30 V.
  • Page 51 Electrical Design Table 3–4 DIP switch definitions Name Function ON: Termination resistor connected for RS485/CAN communication OFF: Termination resistor disconnected for RS485/CAN communication ON: Termination resistor connected for RS485/CAN communication OFF: Termination resistor disconnected for RS485/CAN communication ON: AI1 is the current input mode (impedance: 500 Ω). OFF: AI1 is the voltage input mode.
  • Page 52 Electrical Design Figure 3‑9 AI wiring To select the current input mode for AI1, set S3 to ON. In this case, the input resistance is 500 Ω. The wiring is as follows. Figure 3‑10 Wiring of AI1 in the current input mode DI1 to DI5 wiring When the OP terminal is connected to the internal 24 V (DIP switch S4 set to 24V), do not short the COM and OP terminals.
  • Page 53 Electrical Design Sink wiring mode ● Figure 3‑11 Sink wiring mode To use the internal 24 V power supply of the drive, which is the most commonly wiring method, set the DIP switch S4 to 24V (short the OP and 24V terminals), and connect the COM terminal of the drive to the 0V terminal of the external controller.
  • Page 54 Electrical Design Figure 3‑13 Source wiring mode In the source wiring mode, you can only use the external 24 V power supply. To ■ use the external power supply, set the DIP switch S4 to NC (OP unconnected), connect the OP terminal of the AC drive to the 0V terminal of the external controller, and connect the anode of the 24 V external power supply to the DI through the control contact on the external controller.
  • Page 55 Electrical Design Figure 3‑14 Wiring between DO and relay Connect the snubber diode with the polarity placed correctly. Otherwise, the DO circuit will be damaged upon the DO output. DO: Optocoupler isolation, bipolarity open collector output Output voltage range: 0 V to 24 V Output current range: 0 mA to 50 mA The DO is a single‑polarity terminal and can only be wired in the following way.
  • Page 56 Electrical Design Figure 3‑15 DO connecting to external controller Relay output terminal wiring The inductive load (relay, contactor, and motor) causes voltage peak after the current is disconnected. To minimize the interference at cutoff, use a voltage dependent resistor (VDR) at the relay contact for protection and install absorption circuits such as VDRs, RC absorption circuits, and diodes on the inductive load, as shown in "...
  • Page 57 Electrical Design Selection of Communication Cables 3.6.1 RS485 Communication Cable Use a three‑conductor shielded cable as the RS485 bus to connect to 485+, 485‑, and GND terminals of the AC drive. Use the twisted pair cable to connect to the 485+ and 485‑...
  • Page 58 Electrical Design Figure 3‑18 CAN bus topology The transmission distance of the CAN bus is directly related to the baud rate and the communication cable. The following table describes the relationship between the maximum bus length and the baud rate. Table 3–6 Transmission distance and baud rate Transmission Rate (kbps)
  • Page 59 Electrical Design Figure 3‑19 Cable layout Requirements on cabling I/O signal cables ● I/O signals include analog input (AI), analog output (AO), digital input (DI), digital output (DO) and relay output signals. To avoid interference to the I/O signals, separate the I/O signal cables at least 20 cm from the main circuit cables (R, S, and T cables and U, V, and W cables) and other power cables or power supply cables).
  • Page 60 Electrical Design Figure 3‑21 Routing cables that transmit different types of signals Routing multi-conductor cables ● For multi‑conductor cables, use one cable to transmit one type of signals. To use one cable to transmit multiple types of signals, use a cable with internal conductor shields, as shown in the following figure.
  • Page 61 Electrical Design Figure 3‑23 Handling reserved or unused conductors of multi‑conductor cables Requirements on the wiring loop area ● For cables that transmit low‑level sensor signals and shared cables that transmit relay signals, lay them close to each other to avoid the large loop area. Use twisted pair cables for analog signals.
  • Page 62 Electrical Design Figure 3‑25 Laying multiple types of cables Requirements on handing of shielded cables ● Minimize the length of the unshielded part of a shielded cable, and connect the shield to the nearest PE terminal. If the unshielded part is too long, the cable conductor is prone to signal interference.
  • Page 63 Basic information of the AC drive: Voltage of three‑phase 380 V to 480 V; power of ● 2.2 kW; braking resistor required Application: Inovance PLC+HMI; RS485 communication ● I/O requirements: Four DIs to control start/stop, and forward/reverse rotation of ●...
  • Page 64 Electrical Design Grid input: three-phase 380 V to 480 V Figure 3-27 Schematic diagram -63-...
  • Page 65 Specifications Specifications Model Selection See the following table for key specifications. ‑ ‑...
  • Page 66 Specifications Table 4–1 Model selection Type Model Structure Power Rated Rated Product Protocol Cooling Built‑in Input Output Code Method Braking Current Current Unit RS485 Three-phase 380 V to 480 V models MD600S‑4 0.37 0101C431 RS485 Natural T1R6 communi ventila supported cation tion MD600S‑4...
  • Page 67 Specifications Type Model Structure Power Rated Rated Product Protocol Cooling Built‑in Input Output Code Method Braking Current Current Unit Three-phase 380 V to 480 V models MD600A‑4 0.37 0101C552 Natural T1R6 Communi ventila supported cation tion MD600A‑4 0.75 0101C554 Natural T2R3 Communi ventila...
  • Page 68 Specifications Figure 4‑1 Selection flow Example The following procedure takes the MD600S‑4T1R6 as an example. 1. The voltage range of the MD600S‑4T1R6 is three‑phase 380 V to 480 V. 2. The current of the MD600S‑4T1R6 is 1.6 A. 3. The MD600S‑4T1R6 supports RS485 communication. 4.
  • Page 69 Specifications Three-phase 380 V to 480 V Table 4–2 Electrical specifications for T1 to T2 models (three‑phase 380 V to 480 V) Specification Item Model: MD600S/A‑4Txxxxx 013B 5R5B 9R5B Structure Input Rated input current (A) 11.6 15.8 Rated voltage/frequency Three‑phase 380 VAC to 480 VAC, 50/60 Hz Allowable voltage fluctuation ‑15% to +10%, or 323 VAC to 528 VAC range...
  • Page 70 Specifications Specification Item Model: MD600S/A‑2Sxxxxx 7R5B 010B Output Power (kW) 0.37 0.75 Rated output current (A) Output voltage Three‑phase 0 V to input voltage Maximum output frequency 599 Hz (edited by parameter) Carrier frequency 0.5 kHz to 16.0 kHz (automatically adjusted according to the load characteristics) Overload capacity Heavy load: 60s at 150% of the rated current...
  • Page 71 Specifications Technical Specifications Table 4–4 Technical specifications Item Specification Basic functions Input frequency Digital setting: 0.01 Hz resolution Analog setting: maximum frequency x 0.025% Control mode Voltage/frequency (V/f) control Torque boost Automatic torque boost; manual torque boost: 0.1 % to 100.0% V/f curve Straight‑line type, multi‑point type, and V/f separation Acceleration/...
  • Page 72 Specifications Item Specification Operation Operation command Operating panel, control terminal, and serial communication port (switchable source in multiple ways) Frequency source The drive supports 10 frequency reference sources, including digital setting, analog voltage, analog current, pulse setting, and serial communication ports (switchable in multiple ways).
  • Page 73 Below or equal to 1000 m: derating not required; 1000 m < altitude ≤ 2000 m: de‑rated by 1% for every additional 100 m; maximum altitude: 2000 m If the altitude is higher than 2000 m, consult your Inovance agent or sales personnel.
  • Page 74 Specifications Table 4–5 Option list Applicable Drive Type Option Model Ordering Code Name Function Model Operat Hand‑held LCD SOP‑20‑810 01040028 All models External LCD operation panel, operating panel which supports Chinese and English panel display, parameter copying, and connection to the background. Smart operating MD‑BP‑M 01040264...
  • Page 75 Specifications 4.5.2 Operating Panel Description Appearance Model SOP‑20‑810 It is an optional LCD operating panel that supports parameter copy, download, and modification and supports English and Chinese. For dimensions, see " Figure 4–2 Dimensions (unit: mm) of the SOP‑20‑810 " on page 75 "...
  • Page 76 Specifications Figure 4‑2 Dimensions (unit: mm) of the SOP‑20‑810 Figure 4‑3 Mounting bracket dimensions and hole sizes (mm) of the SOP‑20‑810 ‑75‑...
  • Page 77 Specifications Figure 4‑4 Dimensions (unit: mm) of the MD‑BP‑M Figure 4‑5 Dimensions (unit: mm) of the cabinet door opening for mounting the MD‑BP‑M through the snap‑fit joint ‑ ‑...
  • Page 78 ● If specifications of recommended cables for peripheral devices or options are outside the specification range of the cables applicable to the product, contact Inovance. To meet the EMC requirements, the cable with the shield must be used. The shielded cables are divided into three‑conductor cables and four‑conductor cables, as shown...
  • Page 79 Specifications coaxial cooper braids to suppress radio frequency interference. To enhance the shielding performance and conductivity, the braided density of the shield must be greater than 90%. Figure 4‑7 Recommended power cable Recommended cable Table 4–6 Cable selection (three‑phase 380 V to 480 V) Struc Model Power...
  • Page 80 Specifications Table 4–7 Cable selection (single‑phase 200 V to 240 V) Struc Model Power Brak Input/Output Braking terminal Input/output Grounding ture (kW) Terminal Recom Recom Recommend Recom Recommend Recommend rent mended mended ed Cable mended ed Cable ed Lug Cable Specification Specification Specification...
  • Page 81 Specifications Table 4–8 Specifications of the control circuit cable Struc Terminal Type Recommended IEC Recommended Lug Specification ture Cable Specification 0.5 to 0.75 IEC: Control signal 0.5 mm (E0510) terminal ● 0.75 mm (E7510) 0.5 to 1.5 Relay terminal ● 1 mm (E1010) ●...
  • Page 82 Specifications Cross Sectional Model Dimensions (mm) Insulation Crimping Tool Area Sheath Color Dφ Cφ (1) For Germany (2) For France 14AWG E2510 10.0 17.5 (1) Blue OPT AN‑04WF 2.5 mm (2) Gray E2512 12.0 19.5 (1) Blue OPT AN‑04WF (2) Gray 12AWG E4012 12.0...
  • Page 83 Recommended AC input reactor manufacturers and models are listed in the following tables. Figure 4‑10 AC input reactor model Internal code Rated voltage ① ④ MD‑ACL: Inovance AC input reactor 4T: 380 V Rated current Voltage drop percentage ② ⑤ 50: 50 A 2%: 2% ‑...
  • Page 84 Specifications Dimensions Figure 4‑11 Dimensions of AC input reactors (10 A/15 A) Table 4–13 Dimensions of AC input reactors (10 A/15 A) (unit: mm) Model MD‑ACL‑ 150±2 85±2 100±2 125±2 Φ7x10 10‑5‑4T MD‑ACL‑ 150±2 85±2 100±2 125±2 Φ7x10 15‑3‑4T 4.5.4.3 Output Reactors With an output reactor installed on the output side of the drive, the excessive dV/dt can be reduced, lowering the voltage stress on the motor winding.
  • Page 85 Specifications Inovance AC output reactor Models and dimensions of the recommended Inovance AC output reactors are as follows. Figure 4‑12 AC output reactor model Internal code Rated voltage ① ④ MD‑OCL: Inovance AC output reactor 4T: 380 V Rated current Voltage drop percentage ②...
  • Page 86 Specifications Figure 4‑13 Dimensions of AC output reactors (5‑10 A) Table 4–16 Dimensions of AC output reactor (5‑10 A, unit: mm) Model MD‑OCL‑5‑ 105±1 84±2 65±2 91±1 Φ6*11 1.4‑4T‑1% MD‑OCL‑7‑ 105±1 84±2 65±2 91±1 Φ6*11 1.0‑4T‑1% MD‑OCL‑10‑ 105±1 84±2 65±2 91±1 Φ6*11 0.7‑4T‑1%...
  • Page 87 Specifications Figure 4‑14 Dimensions of AC output reactors (15 A) Table 4–17 Dimensions of AC output reactors (15 A, unit: mm) Model MD‑OCL‑15‑ 148±1 76±2 61±2 95±1 Φ6*15 0.47‑4T‑1% ‑ ‑...
  • Page 88 Specifications Figure 4‑15 Dimensions of AC output reactors (20 A) Table 4–18 Dimensions of AC output reactors (20 A, unit: mm) Model MD‑OCL‑20‑ 148±1 76±2 61±2 95±1 Φ6*15 0.35‑4T‑1% 4.5.4.4 EMC Filter To comply with the requirements of EN IEC 61800‑3, install an external EMC filter listed in the following table.
  • Page 89 Specifications Note If you need a filter of Schaffner, you can purchase it from the manufacturer. Model selection Table 4–19 Standard EMC filter model and appearance Appearance Filter Model FN2090 series Schaffner FN3287 series Table 4–20 Selection of EMC filters (three‑phase 380 V to 480 V) Structure AC Drive Model Rated Current (A)
  • Page 90 Specifications Table 4–21 Selection of EMC filters (single‑phase 200‑240 V) Structure AC Drive Model Rated Current (A) Applicable Filter MD600S/A‑2S2R8 FN 2090‑8‑06 FN 2090‑10‑06 MD600S/A‑2S4R6 FN 2090‑16‑06 MD600S/A‑2S7R5B FN 2090‑22‑06 MD600S/A‑2S010B Dimensions Dimensions of Schaffner FN 2090 series filters ● Figure 4‑16 Dimensions of FN 2090 series filters (unit: mm) Table 4–22 Dimensions of FN 2090 series filters (unit: mm) Rated...
  • Page 91 Specifications Figure 4‑17 Dimensions of FN 3287 series filters (unit: mm) Table 4–23 Dimensions of FN 3287 series filters (unit: mm) Rated Current J±2 L±1 Note If you need an EMC filter of Schaffner, you can purchase it from the manufacturer. 4.5.4.5 Magnetic Ring and Ferrite Clamp Model selection The magnetic ring can be installed on the input or output side of the drive.
  • Page 92 Specifications Ferrite clamp: featuring high permeability when the frequency is above 1 MHz and ● excellent suppression performance on interference generated by low‑power drives and signal cables DY644020H, DY805020H, and DY1207030H are all amorphous magnetic rings. Table 4–24 Appearance and models of the magnetic ring and ferrite clamp Type Appearance Model...
  • Page 93 Specifications Dimensions Figure 4‑18 Dimensions of the magnetic ring Table 4–25 Dimensions of the magnetic ring Dimension (OD x ID x HT) (mm) Model DY644020H 64 x 40 x 20 DY805020H 80 x 50 x 20 DY1207030H 120 x 70 x 30 Figure 4‑19 Ferrite clamp dimensions (unit: mm) 4.5.4.6 Braking Resistor Resistance of braking resistors...
  • Page 94 Specifications set by the software, the braking unit automatically turns on and connects the braking resistor to the DC bus. The braking resistor consumes the regenerative energy to keep the bus voltage within the safe range. The braking resistor is disconnected until the bus voltage drops below a certain range.
  • Page 95 Specifications P: Rated power of the braking resistor α: Power derating value of the braking resistor. It is generally about 50%. Depending on the type and the actual cooling conditions of the resistor, a higher derating value is required if the temperature of the resistor rises. Otherwise, a fire caused by overheating of the resistor may occur.
  • Page 96 Specifications Table 4–27 Selection of braking resistors (single‑phase 200‑240 V) Structure AC Drive Applicable Braking Recommended Quantity of Minimum Remarks Model Motor Unit Braking Resistor Braking Braking (kW) Specification Resistors Resistance (Ω) (125% of Braking Torque, ED: 10% ; Max. 10s) MD600S/A‑...
  • Page 97 Solutions to Common EMC Problems Solutions to Common EMC Problems Earth Leakage Circuit Breaker Malfunction When the earth leakage circuit breaker (ELCB) malfunctions, perform troubleshooting according to the following table. Table 5–1 Troubleshooting when the ELCB malfunctions Trip Possible Cause Solution Trip upon The anti‑interference...
  • Page 98 Solutions to Common EMC Problems Figure 5‑1 Installing a simple filter and magnetic ring on the input side Harmonic Suppression To suppress high‑order harmonics of the AC drive and improve the power factor, install an AC input reactor on the input side of the AC drive to meet standard requirements.
  • Page 99 Solutions to Common EMC Problems Step Add an equipotential bonding grounding cable between the host controller and the AC drive. Separate signal cables from power cables with a distance of at least 20 cm. Add a ferrite clamp to the signal cable, or add a magnetic ring and wind the signal cable through the magnetic ring for one to two turns.
  • Page 100 Solutions to Common EMC Problems Step Separate communication cables from power cables with a distance of at least 20 cm. Adopt the daisy chain mode for multi‑node communication. For multi‑node communication, add an equipotential bonding grounding cable between nodes. Add a ferrite clamp at both ends of the communication cable or add a magnetic ring at both ends of the communication cable and wind the communication cable through the magnetic ring for one to two turns.
  • Page 101 Certification and Standard Compliance Certification and Standard Compliance Compliance List The following table lists the certifications, directives, and standards that the product may comply with. For details about the acquired certificates, see the certification marks on the product nameplate. Directive Standard Certification Name EMC Directive...
  • Page 102 Certification and Standard Compliance If the product is used in the first environment, it may generate radio interference. In addi‑ tion to CE compliance requirements, measures should be taken to prevent interference when necessary. To enable the drive to comply with the EMC directive and standards, install an ●...
  • Page 103 Certification and Standard Compliance C1 equipment: power drive system (PDS) with the rated voltage lower than 1000 V, ● which is intended for use in the first environment C2 equipment: PDS with the rated voltage lower than 1000 V, which is neither a ●...
  • Page 104 Go to our official website ( ), choose Service and Support > Authentication, and enter the 16‑digit serial number. You can go through frequently asked questions about Inovance products in the following way: https://www.inovance.com Go to our official website ( ) and choose Service and Support >...
  • Page 105 Service and Support https://www.inovance.com Go to our official website , choose Service and Support > Feedback, and submit your feedback. Forum The forum provides high‑quality courses for beginners and advanced learners. You are free to learn and share there. To get access to the forum: https://www.inovance.com...
  • Page 106 *19012234B01*...

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