Inovance MD600 Series Hardware Manual
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Inovance MD600 Series Hardware Manual

Inovance MD600 Series Hardware Manual

Compact ac drives
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Summary of Contents for Inovance MD600 Series

  • Page 2: Preface

    More Data The following figure and table describe document codes and document introduction of the drive. Description Name Date Code MD600 Series 19120393 This guide describes the product positioning, ① Compact AC Drive highlights, application scenarios, and selection specifications of the drive.
  • Page 3 Preface Description Name Date Code MD600 Series 19012238 This guide describes the basic function ④ Compact AC Drive configuration, function application, Function Guide communication configuration, troubleshooting, and parameters of the drive. MD600 Series 19012528 This guide describes parameters and fault ⑤...

  • Page 4: Revision History

    Preface Revision History Date Version Description September 2024 Updated " 1.4 Product Model List " on page 18 Updated ● Updated " 3.5.1 Introduction to Control Circuit ● Terminals " on page 46 Updated " 3.5.2 Wiring Descriptions of Control ●...
  • Page 5 Access to the Guide This guide is not delivered with the product. You can obtain the PDF version by the following methods: http://www.inovance.com Do keyword search under Service and Support at ● Scan the QR code on the product with your smart phone.

  • Page 6: Warranty Disclaimer

    Damage or secondary damage caused by force majeure (natural disaster, ● earthquake, and lightning strike) The maintenance is charged according to the latest Price List of Inovance. If otherwise agreed upon, the terms and conditions in the agreement shall prevail. ‑5‑...

  • Page 7: Table Of Contents

    Table of Contents T T a a b b l l e e o o f f C C o o n n t t e e n n t t s s Preface ................1 Fundamental Safety Instructions .
  • Page 8 Table of Contents 3.5 Control Circuit Wiring ............46 3.5.1 Introduction to Control Circuit Terminals .
  • Page 9 Table of Contents 10.2 Harmonic Suppression ............111 10.3 I/O Signal Interference .

  • Page 10: Fundamental Safety Instructions

    Use this product in an environment that complies with the design specifications. ● Malfunction or component damage caused by improper usage is not covered by warranty. Inovance shall take no responsibility for any personal injuries or property damage ● caused by improper usage. Safety Levels and Definitions Indicates that failure to comply with the notice can result in death or severe personal injuries.
  • Page 11 Fundamental Safety Instructions Unpacking Do not install the equipment if you find damage, rust, or signs of use on the equipment ● or accessories upon unpacking. Do not install the equipment if you find water seepage or missing or damaged ●...
  • Page 12 Fundamental Safety Instructions Handle the equipment with care during transportation and mind your steps to prevent ● personal injuries or equipment damage. When carrying the equipment with bare hands, hold the equipment casing firmly with ● care to prevent parts from falling. Failure to comply may result in personal injuries. Store and transport the equipment based on the storage and transportation ●...
  • Page 13 Fundamental Safety Instructions Cover the top of the equipment with a piece of cloth or paper during installation. This is ● to prevent unwanted objects such as metal chippings, oil, and water from falling into the equipment and causing faults. After installation, remove the cloth or paper on the top of the equipment to prevent over‑temperature caused by poor ventilation due to blocked ventilation holes.
  • Page 14 Fundamental Safety Instructions Before power‑on, check that the equipment is installed properly with reliable wiring and ● the motor can be restarted. Check that the power supply meets equipment requirements before power‑on to ● prevent equipment damage or a fire. After power‑on, do not open the cabinet door or protective cover of the equipment, ●...

  • Page 15: Safety Labels

    Fundamental Safety Instructions Repair Equipment installation, wiring, maintenance, inspection, or parts replacement must be ● performed only by professionals. Do not repair the equipment with power ON. Failure to comply will result in an electric ● shock. Before inspection and repair, cut off all the power supplies of the equipment and wait ●...

  • Page 16: Hardware Description

    Hardware Description Product Overview The MD600 series is a compact, general‑purpose, and cost‑effective AC drive for small automation equipment. Featuring ease of use and high reliability, it is mainly used to control and adjust speed of three‑phase AC asynchronous motors. The drive is suitable for industries such as the crystalline silicon, lithium battery, carpentry, logistics, food and beverage, cable, machine tool, and packaging.

  • Page 17: Model And Nameplate

    Hardware Description Model and Nameplate Model Product name ① ④ Output current (A) MD600: AC drive series 1R6: 1.6 A 5R5: 5.5 A 013: 13 A Note: R represents the decimal point ".". Model Braking unit ② ⑤ S: RS485 model B: with the braking unit A: CAN model Null: without the braking unit...

  • Page 18: Components

    Product material code 1: January 2: February 3: March C: December Manufacturer code Lot number ② ⑤ 00001: First 4: Suzhou Inovance 00002: Second 00003: Third Range: 00001 to 99999 ‑ Year ③ R: 2023 S: 2024 Note: I/L/O/Q is not used.

  • Page 19: Product Model List

    Hardware Description Name Description Control circuit It integrates the Modbus communication, analog ④ terminal (CN4) input, analog output, digital input, digital output, 24 V power supply output, and 10 V power supply output signals. Nameplate It displays the product information. ⑤...

  • Page 20: System Connection

    Hardware Description Table 1–2 Relationship between the product model and structure (CAN version) Structure Model (Three‑Phase 380 V to 480 V) Model (Single‑Phase 200 V to 240 V) MD600A‑4T1R6(B) MD600A‑2S2R8(B) MD600A‑4T2R3(B) MD600A‑2S4R6(B) MD600A‑4T4R8(B) MD600A‑2S7R5(B) MD600A‑4T5R5(B) MD600A‑4T9R5(B) MD600A‑2S010(B) MD600A‑4T013(B) System Connection When using the AC drive to drive an asynchronous motor, a variety of electrical components must be installed on both input and output sides to ensure system safety and stability.
  • Page 21 Hardware Description Figure 1‑3 System connection Table 1–3 Descriptions of peripheral electrical components Installation Applicable Drive Name Function Position Model Circuit breaker AC drive input All models It is installed between the power supply and the AC drive side input side. Circuit breaker for protection against short circuit: When overcurrent occurs on downstream devices, it cuts off the power supply to prevent incidents.
  • Page 22 Hardware Description Installation Applicable Drive Name Function Position Model Electromagnetic AC drive input All models It is used to connect to or cut off the power supply of the AC Contactor side drive. Do not use the contactor to power on or off the drive frequently (interval: at least one hour) or use the contactor to directly start the drive.

  • Page 23: Mechanical Design

    1000 m and below: derating is not required. ● For altitudes above 1000 m, derate 1% for every additional ● 100 m. The maximum altitude is 2000 m. If the altitude is higher than 2000 m, consult your Inovance agent or sales personnel. ‑ ‑...

  • Page 24: Installation Direction

    Mechanical Design Item Requirement Vibration resistance Usage scenario: Test according to IEC 60068‑2‑6. Amplitude ● at 5 Hz to 8.4 Hz: 3.5 mm; acceleration at 8.4 Hz to 200 Hz: 1 g; 10 cycles/axis Transport scenario: Test according to IEC 60068‑2‑64. Power ●...
  • Page 25 Mechanical Design Table 2–2 Tools for mechanical installation Tool Description Electric drill with appropriate drilling bits It is used to drill mounting holes on the mounting surface. Phillips screwdriver and straight It is used to tighten or loosen screws. screwdriver (2.5 mm to 6 mm) Caliper or tape measure It is used to measure the installation dimensions of the equipment.

  • Page 26: Cabinet Design

    Mechanical Design Cabinet Design 2.4.1 Cabinet Layout Reserve sufficient clearance according to the power rating of the AC drive. The recommended installation methods of the MD600 include single‑layer installation and multi‑layer installation. When only a single device is installed, reserve sufficient clearance around the ●...
  • Page 27 Mechanical Design Table 2–6 Clearance for installation of a single device (single‑phase 200 V to 240 V) Power Rating (kW) Clearance (mm) 0.37 A1 ≥ 20 B1 ≥ 100 C1 ≥ 80 0.75 A1 ≥ 20 B1 ≥ 100 C1 ≥ 80 A1 ≥...
  • Page 28 Mechanical Design Table 2–8 Side‑by‑side installation clearance (single‑phase 200 V to 240 V) Power Rating (kW) Clearance (mm) 0.37 A1 ≥ 20 B1 ≥ 100 C1 ≥ 80 D1 ≥ 30 0.75 A1 ≥ 20 B1 ≥ 100 C1 ≥ 80 D1 ≥...
  • Page 29 Mechanical Design Figure 2‑4 Clearance for device installation at different layers ‑ ‑...

  • Page 30: Product Dimensions

    Mechanical Design Table 2–9 Clearance for device installation at different layers (three‑phase 380 V to 480 V) Power Rating (kW) Clearance (mm) 0.37 A1 ≥ 20 B1 ≥ 100 C1 ≥ 80 D1 ≥ 30 E1 ≥ 80 0.75 A1 ≥ 20 B1 ≥...

  • Page 31: Emc Design

    Mechanical Design Table 2–11 Outline dimensions and mounting dimensions of T1 to T2 models St‑ Moun‑ Mounting Weight ru‑ ting Hole Di‑ (kg/lb) ct‑ Hole Size (mm/inch) ameter ur‑ (mm/ (mm/ inch) inch) 54.5 159.5 17.5 Ø5 (0.20) 0.8 (1.76) (2.15) (1.18) (6.28)

  • Page 32: Heat Dissipation Design

    Mechanical Design Table 2–12 Wiring requirements Wiring Requirement Install the control devices and drive devices into two separate cabinets. If multiple cabinets are used, use grounding cables with a cross‑ sectional area of at least 16 mm to connect different cabinets, therefore realizing equipotential bonding between the cabinets.

  • Page 33: Air Duct Design

    Mechanical Design Natural ventilation ● Forced air cooling ● 2.6.1.1 Air Duct Design Heat dissipation design of the cabinet door The cabinet is forcibly cooled by a built‑in fan. Therefore, to ensure that enough cooling air enters the cabinet, open an air inlet with an appropriate size on the cabinet door.
  • Page 34 Mechanical Design Table 2–13 Minimum ventilation area of the cabinet air inlet (three‑phase 380 V to 480 V) Structure Quantity Power (kW) Min. Ventilation Area of Air Inlet for Air‑Cooled Cabinet 0.37 20.5 0.75 20.5 16.2 16.2 Table 2–14 Minimum ventilation area of the cabinet air inlet (single‑phase 200 V to 240 V) Structure Quantity Power (kW)

  • Page 35: Air Outlet

    Mechanical Design model (three‑phase 4 kW). Therefore, the minimum ventilation area of the cabinet air inlet should be 20.5 + 16.2 + 22 + 20.5 + 16.2 + 22 = 117.4 cm For the air inlet installed with a filtering net, the air inlet resistance increases substantially.
  • Page 36 Mechanical Design The preceding tables apply to only a single product. For a cabinet containing multiple products, calculate the total ventilation area by adding the ventilation area of each product. For the air outlet installed with a filtering net, the air outlet resistance increases substantially.

  • Page 37: Fan Design

    Mechanical Design Table 2–18 Cooling air volume (single‑phase 200 V to 240 V) Structure Quantity Power (kW) Max. Air Volume Qmax (CFM) of the Fan at the Top of the Cabinet 0.37 0.75 The maximum air volume Qmax is the maximum value of the point where the fan P‑Q curve meets the abscissa, as shown in the following figure.

  • Page 38: Removing The Fan

    Mechanical Design 3. Determine the specification and quantity of the fan based on the maximum air volume (Qmax). Where: The maximum air volume of the cabinet is 1.3 to 1.5 times the sum of the cooling air volume. The maximum air volume of the cabinet is 1.6 to 2.2 times the sum of the cooling air volume if mesh filters, shutters, or other components are installed at the cabinet air outlet.
  • Page 39 Mechanical Design Figure 2‑9 Fan installation Note For RS485 and CAN models, single‑phase 0.75 kW, 1.5 kW, and 2.2 kW AC drives, as well as three‑phase 1.5 kW, 2.2 kW, 4 kW, and 5.5 kW AC drives provide one fan. ‑...

  • Page 40: Electrical Design

    Electrical Design Electrical Design Electrical Wiring Diagram Wiring diagram for the MD600 (RS485 model) Figure 3‑1 Input terminals of three‑phase/single‑phase power supply ‑39‑...

  • Page 41: Cable Preparations

    Electrical Design Wiring diagram for the MD600 (CAN model) Figure 3‑2 Input terminals of three‑phase/single‑phase power supply Signal interference may cause malfunctions. Therefore, keep the signal cable at ● least 20 cm away from the power cable and separately configure the input and output sides of the main circuit.

  • Page 42: Cable List

    Electrical Design Cable list The cable list mainly includes the cable type, name, and appearance, as shown in the following table. Table 3–1 Cable list Type Appearance Type Appearance Name Name Power Signal cable cable Main Control circuit circuit cable cable Grounding Network...

  • Page 43: Basic Electrical Safety Precautions

    Electrical Design Figure 3‑4 Cable preparation 2 Basic Electrical Safety Precautions 3.3.1 Selecting Power Supply Isolation Devices Install a manually operated input isolation device between the AC power supply and the AC drive. Disconnecting the isolation device can cut off the power supply for safety during installation and maintenance.

  • Page 44: Selecting Motors

    The drive provides motor overload protection, but does not provide motor overheat protection. Therefore, use a motor with the overheat detection function. Use the dedicated motor for the MD600 series AC drive. Failure to comply will result in short circuit due to aging of insulation.

  • Page 45: Main Circuit Wiring

    (IT system). The AC drive supports only TN and TT star‑type power grids under normal conditions. Other power grids are not supported. Contact Inovance technical service personnel if necessary. Main Circuit Wiring 3.4.1 Introduction to Main Circuit Terminals...

  • Page 46: Terminal Dimensions

    Electrical Design Terminal descriptions Table 3–2 Descriptions of main circuit terminals for T1 to T2 models Terminal Mark Terminal Name Function Description L1, L2 Single‑phase power The terminals are used to connect to the supply input terminals power supply. L1 is connected to the live wire and L2 is connected to the neutral wire.

  • Page 47: Control Circuit Wiring

    Electrical Design Terminals BR, (‑), and (+) are used to connect options. Avoid connecting these ● terminals to an AC power supply. To protect the main circuit, separate it from all surfaces that may come into ● contact with it and provide covers as required. The control circuit is the internal safety extra‑low voltage (SELV) circuit, which ●...
  • Page 48 Electrical Design Figure 3‑8 Layout of control circuit terminals ‑47‑...
  • Page 49 Electrical Design Terminal descriptions Table 3–3 Descriptions of control circuit terminals External Terminal Transmission Terminal Terminal Name Function Type Information Mark Type RJ45 Modbus ‑ Communication RS485 models: The RJ45 network port can be communica port used to connect to the commissioning tion software of the drive through RS485 and cannot be used to connect to the operating...
  • Page 50 Electrical Design External Terminal Transmission Terminal Terminal Name Function Type Information Mark Type 12‑pin DI/DO/AI/AO/ Analog input Voltage input of ‑10 V to +10 V or 0 V to 10 V or terminal RS485 terminal 1 current input of 0 mA to 20 mA; 12‑bit block resolution;...

  • Page 51: Wiring Descriptions Of Control Circuit Terminals

    Electrical Design External Terminal Transmission Terminal Terminal Name Function Type Information Mark Type ‑ ‑ DIP switch for The DIP switch is disconnected by default. For " Table 3–4 " on page 50 termination details, see resistor for 485+/ CANH communication DIP switch for The DIP switch is disconnected by default.
  • Page 52 Electrical Design AI1 wiring Weak analog signals are easy to suffer external interference. Therefore, route the analog cable away from the interference source and keep the cable length as short as possible (no longer than 20 m). In applications where the analog signal suffers severe interference, install a filter capacitor or ferrite magnetic core at the analog signal source.
  • Page 53 Electrical Design DI1 to DI5 wiring When the OP terminal is connected to the internal 24 V (DIP switch S4 set to 24V), do not short the COM and OP terminals. Otherwise, the internal 24 V power supply will be damaged.
  • Page 54 Electrical Design Figure 3‑12 Parallel connection of DIs of multiple AC drives in the sink mode Source wiring mode ● Figure 3‑13 Source wiring mode ‑53‑...
  • Page 55 Electrical Design In the source wiring mode, you can only use the external 24 V power supply. To ■ use the external power supply, set the DIP switch S4 to NC (OP unconnected), connect the OP terminal of the AC drive to the 0V terminal of the external controller, and connect the anode of the 24 V external power supply to the DI through the control contact on the external controller.
  • Page 56 Electrical Design Figure 3‑15 DO connecting to external controller Wiring of the relay output terminal The inductive load (relay, contactor, and motor) causes voltage peak after the current is disconnected. To minimize the interference at cutoff, use a voltage dependent resistor (VDR) at the relay contact for protection and install absorption circuits such as VDRs, RC absorption circuits, and diodes on the inductive load, as shown in "...

  • Page 57: Selection Of Communication Cables

    Electrical Design Selection of Communication Cables 3.6.1 RS485 Communication Cable Use a three‑conductor shielded cable as the RS485 bus to connect to 485+, 485‑, and GND terminals of the AC drive. Use the twisted pair cable to connect to the 485+ and 485‑...
  • Page 58 Electrical Design resistor is also set by the DIP switch. Connect the CAN signal reference ground of all the nodes (up to 64 nodes) together. Figure 3‑18 CAN bus topology The transmission distance of the CAN bus is directly related to the baud rate and the communication cable.
  • Page 59 Electrical Design Figure 3‑19 Cable layout Requirements on cabling I/O signal cables ● I/O signals include analog input (AI), analog output (AO), digital input (DI), digital output (DO) and relay output signals. To avoid interference to the I/O signals, separate the I/O signal cables at least 20 cm from the main circuit cables (R/S/T cables and U/V/W cables) and other power cables or power supply cables.
  • Page 60 Electrical Design Figure 3‑21 Routing cables that transmit different types of signals Routing multi-conductor cables ● For multi‑conductor cables, use one cable to transmit one type of signals. To use one cable to transmit multiple types of signals, use a cable with internal conductor shields, as shown in the following figure.
  • Page 61 Electrical Design Figure 3‑23 Handling reserved or unused conductors of multi‑conductor cables Requirements on the wiring loop area ● For cables that transmit low‑level sensor signals and shared cables that transmit relay signals, lay them close to each other to avoid the large loop area. Use twisted pair cables for analog signals.
  • Page 62 Electrical Design Figure 3‑25 Laying multiple types of cables Requirements on handing of shielded cables ● Minimize the length of the unshielded part of a shielded cable, and connect the shield to the nearest PE terminal. If the unshielded part is too long, the cable conductor is prone to signal interference.
  • Page 63 Basic information of the AC drive: Voltage of three‑phase 380 V to 480 V; power of ● 2.2 kW; braking resistor required Application: Inovance PLC+HMI; RS485 communication ● I/O requirements: Four DIs to control start/stop, and forward/reverse rotation of ●...
  • Page 64 Electrical Design Figure 3‑27 Schematic diagram ‑63‑...

  • Page 65: Shipment Check

    Shipment Check Shipment Check P P r r o o c c e e d d u u r r e e 1. Open the package and check whether the drive is intact. If the AC drive or other accessories are damaged, do not operate or install the damaged device.

  • Page 66: Power Supply Compatibility Check

    Power Supply Compatibility Check Power Supply Compatibility Check Check and ensure that the voltage of the mains power is compatible with the voltage of the AC drive power supply. The following table describes the AC drive models and power supply voltage. Table 5–1 AC drive models and power supply voltage Rated Voltage AC Drive Model...

  • Page 67: Unpacking, Storage, And Transportation

    Unpacking, Storage, and Transportation Unpacking, Storage, and Transportation Unpacking 1. Open the package of the AC drive (①). 2. Take out the cushion (②). 3. Take out the AC drive (③) and the accessory kit (④). Figure 6‑1 AC drive unpacking Table 6–1 Unpacking list Name AC drive package...
  • Page 68 ● switch on the AC drive once for at least 5 hours every 6 months. Increase the input voltage slowly to the rated value by using a voltage regulator. Contact Inovance for technical support if necessary. Pack the drive strictly before transportation. Use a sealed box for long‑distance ●...

  • Page 69: Ac Drive Installation

    AC Drive Installation AC Drive Installation Pre-installation Check Complete the following inspection items before installation. Table 7–1 Pre‑inspection checklist Item Checked The installation position is mechanically strong enough to bear the □ weight of the AC drive. The load‑bearing capacity of the ground and the environment meet □...

  • Page 70: Guide Rail Installation

    AC Drive Installation Guide Rail Installation Install the guide rail for T1 models (three‑phase 380‑480 V: 0.37‑2.2 kW; single‑phase 200‑240 V: 0.37‑1.5 kW). For T2 models (three‑phase 380‑480 V: 4‑5.5 kW; single‑phase 200‑240 V: 2.2 kW), the guide rail is not required. P P r r e e r r e e q q u u i i s s i i t t e e s s To install the AC drive with a guide rail, order the DIN guide rail (option).

  • Page 71: Post-Installation Check

    AC Drive Installation Figure 7‑1 Guide rail installation Post-installation Check After the installation is done, check the following items. Table 7–2 Post‑installation checklist Item Checked The ceiling height meets the minimum requirements for smooth ventilation. The air inlet and air outlet are free of obstruction and □...

  • Page 72: Ac Drive Wiring

    AC Drive Wiring AC Drive Wiring Pre-wiring Check Check the following items before wiring. Table 8–1 Pre‑wiring checklist Item Checked Cables used during wiring comply with the requirements on the cross □ sectional area and the shield. The device and the drive are grounded properly. □...
  • Page 73 AC Drive Wiring Figure 8‑1 Connection diagram for CAN models ‑ ‑...

  • Page 74: Post-Wiring Check

    AC Drive Wiring Figure 8‑2 Connection diagram for RS485 models Post-wiring Check After wiring is completed, check the following items and tick compliant items. Table 8–2 Post‑wiring inspection checklist Item Checked The power supply input cables are connected to the R, S, and T terminals (three‑phase 380 V) or L1 and L2 terminals (single‑phase □...
  • Page 75 AC Drive Wiring Item Checked The output terminals and control signal terminals are securely □ fastened. The braking resistor and braking unit (if used) are connected correctly □ and have proper resistance. The control circuit signal cables are shielded twisted pair cables. □...

  • Page 76: Specifications

    Specifications Specifications List of Model Selection See the following table for key specifications. Table 9–1 Model selection Type Model Structure Power Rated Rated Product Protocol Cooling Built‑in Input Output Code Method Braking Current Current Unit Three-phase 380 V to 480 V RS485 MD600S‑4 0.37...
  • Page 77 Specifications Type Model Structure Power Rated Rated Product Protocol Cooling Built‑in Input Output Code Method Braking Current Current Unit RS485 MD600S‑2 0.37 0101C427 RS485 Natural models S2R8 communi ventila supported cation tion MD600S‑2 0101CR67 RS485 Natural Support S2R8B communi ventila cation tion MD600S‑2...
  • Page 78 Specifications Type Model Structure Power Rated Rated Product Protocol Cooling Built‑in Input Output Code Method Braking Current Current Unit MD600A‑4 0.37 0101C552 Natural models T1R6 communi ventila supported cation tion MD600A‑4 0101CR66 Natural Support T1R6B communi ventila cation tion MD600A‑4 0.75 0101C554 Natural...

  • Page 79: Selection Instance

    Specifications Type Model Structure Power Rated Rated Product Protocol Cooling Built‑in Input Output Code Method Braking Current Current Unit MD600A‑2 0.37 0101C551 Natural models S2R8 communi ventila supported cation tion MD600A‑2 0101CR69 Natural Support S2R8B communi ventila cation tion MD600A‑2 0.75 10.2 0101C555...

  • Page 80: Electrical Specifications

    Specifications Figure 9‑1 Selection flow Example The following procedure takes the MD600S‑4T1R6 as an example. 1. The voltage range of the MD600S‑4T1R6 is three‑phase 380 V to 480 V. 2. The current of the MD600S‑4T1R6 is 1.6 A. 3. The MD600S‑4T1R6 supports RS485 communication. 4.
  • Page 81 Specifications Three-phase 380 V to 480 V Table 9–2 Electrical specifications for T1 to T2 models (three‑phase 380 V to 480 V) Specification Item Model: MD600S/A‑4Txxxxx(B) 013B 5R5B 9R5B Structure Input Rated input current (A) 11.6 15.8 Rated voltage/frequency Three‑phase 380 VAC to 480 VAC, 50/60 Hz Allowable voltage fluctuation ‑15% to +10%, or 323 VAC to 528 VAC range...
  • Page 82 Specifications Single-phase 200 V to 240 V Table 9–3 Electrical specifications for T1 to T2 models (single‑phase 200 V to 240 V) Specification Item Model: MD600S/A‑2Sxxxxx(B) 7R5B 010B Structure Input Rated input current (A) 10.2 16.6 22.2 Rated voltage/frequency Single‑phase 200 VAC to 240 VAC, 50/60 Hz Allowable voltage fluctuation ‑15% to +10%, or 170 VAC to 264 VAC range...

  • Page 83: Technical Specifications

    Specifications Technical Specifications Table 9–4 Technical specifications Item Specification Basic functions Input frequency Digital setting: 0.01 Hz resolution Analog setting: maximum frequency x 0.025% Control mode Speed open loop control (V/f control) Open‑loop vector control (SVC) Torque boost Automatic torque boost; manual torque boost: 0.1 % to 100.0% V/f curve Straight‑line type, multi‑point type, and V/f separation Acceleration/...
  • Page 84 Specifications Item Specification Running Operation command Operating panel, control terminal, and communication (switchable in multiple source ways) Frequency reference The drive supports 10 frequency reference sources, including digital setting, analog voltage, analog current, pulse setting, and communication (switchable in multiple ways). Auxiliary frequency The drive supports 10 auxiliary frequency reference sources.

  • Page 85: Option Specifications

    Below or equal to 1000 m: derating not required; 1000 m < altitude ≤ 2000 m: de‑rated by 1% for every additional 100 m; maximum altitude: 2000 m If the altitude is higher than 2000 m, consult your Inovance agent or sales personnel.
  • Page 86 Specifications Table 9–5 Option list Ordering Applicable Drive Type Option Model Function Description Name Code Model External Hand‑held LCD SOP‑20‑810 01040028 All models The external LCD operation panel operat operating panel supports Chinese and English display, parameter copying, and panel connection to the commissioning software.

  • Page 87: Operating Panel

    Specifications 9.5.2 Operating Panel Description Appearance Model SOP‑20‑810 SOP‑20 is an LCD operating panel (optional) through which you can copy and download parameters. The LCD operating panel offers an easy way of parameter modification and displays information in Chinese and English.
  • Page 88 Specifications Figure 9‑2 Dimensions (unit: mm) of the SOP‑20‑810 Figure 9‑3 Mounting bracket dimensions and hole sizes (mm) of the SOP‑20‑810 ‑87‑...
  • Page 89 Specifications Figure 9‑4 Dimensions (unit: mm) of the MD‑BP‑M Figure 9‑5 Dimensions (unit: mm) of the cabinet door opening for mounting the MD‑BP‑M through the snap‑fit joint ‑ ‑...

  • Page 90: Cable

    ● If specifications of recommended cables for peripheral devices or options are outside the specification range of the cables applicable to the product, contact Inovance. Use shielded cables to comply with the EMC requirements. The shielded cables are divided into three‑conductor cables and four‑conductor cables, as shown below. If the conductivity of the three‑conductor cable shield cannot meet requirements, add...

  • Page 91: Recommended Cable

    Specifications cooper braids to suppress radio frequency interference. To enhance the shielding performance and conductivity, the braided density of the shield must be greater than 90%. Figure 9‑7 Recommended power cable Recommended cable Table 9–6 Cable selection (three‑phase 380 V to 480 V, compliant with CE certification) Three‑phase 380 V to 480 V Drive Model Power...
  • Page 92 Ambient temperature of 40°C and cable surface temperature of 70°C (Remark: When the ambient temperature exceeds 40℃, contact Inovance.) Cable layout type E is adopted (see IEC 60204‑1). 2. If the conditions are different, you need to select the model according to actual conditions.

  • Page 93: Control Circuit Cable

    Specifications 9.5.3.2 Control Circuit Cable Note Wire the control circuit cable according to EN 60204‑1. To prevent peripheral interference and noise, use shielded cables with the shield for control signal cables. Install a signal shield bracket at both ends of the shield to reliably connect the shield to the AC drive in 360°.

  • Page 94: Peripheral Electrical Component

    Specifications Figure 9‑9 Appearance and dimensions of the tube pre‑insulated lug (TG‑JT type) Table 9–9 Specifications and dimensions of the tube pre‑insulated lug (TG‑JT type) Cross Sectional Model Dimension (mm) Insulation Crimping Tool Area Sheath Color DØ CØ (1) For Germany (2) For France 22AWG E0510...

  • Page 95: Ac Input Reactor

    Specifications Table 9–10 Circuit breaker, fuse, and electromagnetic contactor (three‑phase 380 V to 480 V, compli‑ ance with CE) Recommended Recommended Minimum Semiconductor Fuse Contactor Specification of Specification (Bussmann) Specification Recommended D‑ Structure Drive Model (Schneider) Type Circuit Breaker (Schneider) Rated Current (A) Rated Current (A) Rated Current (A)

  • Page 96: Rated Voltage

    ⑤ Voltage drop percentage 50: 50 A 2%: 2% ‑ Inductance ③ 0.28: 0.28 mH Table 9–12 Selection of Inovance AC input reactors (three‑phase 380 V to 480 V) Applicable Reactor Inductance (mH) Consumption (W) Structure Drive Model MD600S/A‑4T1R6(B) MD‑ACL‑10‑5‑4T ‑...

  • Page 97: Output Reactors

    Specifications Dimensions Figure 9‑11 Dimensions of AC input reactors (10 A/15 A) Table 9–13 Dimensions of AC input reactors (10 A/15 A, unit: mm) Model MD‑ACL‑ 150±2 85±2 100±2 125±2 Ø7x10 10‑5‑4T MD‑ACL‑ 150±2 85±2 100±2 125±2 Ø7x10 15‑3‑4T 9.5.4.3 Output Reactors With an output reactor installed on the output side of the drive, the excessive dV/dt can be reduced.
  • Page 98 Specifications Inovance AC output reactor Models and dimensions of the recommended Inovance AC output reactors are as follows. Figure 9‑12 AC output reactor model Internal code Rated voltage ① ④ MD‑OCL: Inovance AC output reactor 4T: 380 V Rated current Voltage drop percentage ②...
  • Page 99 Specifications Figure 9‑13 Dimensions of AC output reactors (5 A to10 A) Table 9–16 Dimensions of AC output reactors (5 A to 10 A, unit: mm) Model MD‑OCL‑5‑ 105±1 84±2 65±2 91±1 Φ6x11 1.4‑4T‑1% MD‑OCL‑7‑ 105±1 84±2 65±2 91±1 Φ6x11 1.0‑4T‑1% MD‑OCL‑10‑...
  • Page 100 Specifications Figure 9‑14 Dimensions of AC output reactors (15 A) Table 9–17 Dimensions of AC output reactors (15 A, unit: mm) Model MD‑OCL‑15‑ 148±1 76±2 61±2 95±1 Φ6x15 0.47‑4T‑1% ‑99‑...

  • Page 101: Emc Filter

    Specifications Figure 9‑15 Dimensions of AC output reactors (20 A) Table 9–18 Dimensions of AC output reactors (20 A, unit: mm) Model MD‑OCL‑20‑ 148±1 76±2 61±2 95±1 Φ6x15 0.35‑4T‑1% 9.5.4.4 EMC Filter To comply with the requirements of EN IEC 61800‑3, install an external EMC filter listed in the following table.

  • Page 102: Model Selection

    Specifications Note If you need a filter of Schaffner, you can purchase it from the manufacturer. Model selection Table 9–19 Standard EMC filter model and appearance Appearance Filter Model FN2090 series Schaffner FN3287 series Table 9–20 Selection of EMC filters (three‑phase 380 V to 480 V) Structure Drive Model Rated Current (A)
  • Page 103 Specifications Table 9–21 Selection of EMC filters (single‑phase 200‑240 V) Structure Drive Model Rated Current (A) Applicable Filter FN 2090‑8‑06 MD600S/A‑2S2R8(B) FN 2090‑10‑06 MD600S/A‑2S4R6(B) FN 2090‑16‑06 MD600S/A‑2S7R5(B) FN 2090‑22‑06 MD600S/A‑2S010(B) Dimensions Dimensions of Schaffner FN 2090 series filters ● Figure 9‑16 Dimensions of FN 2090 series filters (unit: mm) Table 9–22 Dimensions of FN 2090 series filters (unit: mm) Rated Current...

  • Page 104: Magnetic Ring And Ferrite Clamp

    Specifications Figure 9‑17 Dimensions of FN 3287 series filters (unit: mm) Table 9–23 Dimensions of FN 3287 series filters (unit: mm) Rated Current J±2 L±1 Note If you need an EMC filter of Schaffner, you can purchase it from the manufacturer. 9.5.4.5 Magnetic Ring and Ferrite Clamp Model selection The magnetic ring can be used on the input or output side of the AC drive.
  • Page 105 Specifications Ferrite clamp: featuring high permeability when the frequency is above 1 MHz and ● excellent suppression performance on interference generated by low‑power drives and signal cables DY644020H, DY805020H, and DY1207030H are all amorphous magnetic rings. Table 9–24 Appearance and models of the magnetic ring and ferrite clamp Type Appearance Model...

  • Page 106: Braking Resistor

    Specifications Dimensions Figure 9‑18 Dimensions of the magnetic ring Table 9–25 Dimensions of the magnetic ring Dimension (OD x ID x HT) (mm) Model DY644020H 64 x 40 x 20 DY805020H 80 x 50 x 20 DY1207030H 120 x 70 x 30 Figure 9‑19 Ferrite clamp dimensions (unit: mm) 9.5.4.6 Braking Resistor Braking resistor protection...
  • Page 107 Specifications burning of the braking resistor. Connect the temperature switch output to the electromagnetic contactor control circuit on the front end of the AC drive (as shown in the following figure) to implement the interlock protection function. When the resistor overheats, a tripping fault occurs, avoiding the resistor to be burned. Resistance of braking resistors The internal braking unit of the AC drive processes the regenerative energy generated by the motor during deceleration.
  • Page 108 Specifications Note When the braking power is fed back from the motor to the U/V/W cable, and then fed back from the U/V/W cable to the DC bus of the drive, the braking power will be derated by the motor efficiency and the drive efficiency, respectively. Therefore, the braking power actually consumed by the braking resistor will be lower.
  • Page 109 Specifications Braking frequency (D) is determined by application. The following table lists the typical braking frequency in different applications. Application Elevator Winding/ Regular Centrifuge Occasional Unwinding Braking Load Application Machine 20% to 30% 20% to 30% 50% to 60% Braking frequency Table 9–26 Selection of braking resistors (three‑phase 380‑480 V) Structure...
  • Page 110 Specifications Note The braking resistance in the preceding table is calculated based on the braking ● usage rate (ED) of 10% and the longest time for single braking of 10s. The default initial braking voltages of built‑in braking units for the 380‑480 V ●...

  • Page 111: Solutions To Common Emc Problems

    Solutions to Common EMC Problems Solutions to Common EMC Problems 10.1 Earth Leakage Circuit Breaker Malfunction When the earth leakage circuit breaker (ELCB) malfunctions, perform troubleshooting according to the following table. Table 10–1 Troubleshooting when the ELCB malfunctions Trip Possible Cause Solution Trip upon The anti‑interference...

  • Page 112: Harmonic Suppression

    Solutions to Common EMC Problems Figure 10‑1 Installing a simple filter and magnetic ring on the input side 10.2 Harmonic Suppression To suppress high‑order harmonics of the drive and improve the power factor, install an AC input reactor on the input side of the drive to meet standard requirements. 10.3 I/O Signal Interference 10.3.1High-Speed Pulse Interference In the case of interference, take the following rectification measures.

  • Page 113: Common I/O Signal Interference

    Solutions to Common EMC Problems Step Separate signal cables from power cables with a distance of at least 20 cm. Add a ferrite clamp to the signal cable, or add a magnetic ring and wind the signal cable through the magnetic ring for one to two turns.
  • Page 114 Solutions to Common EMC Problems Step Adopt the daisy chain mode for multi‑node communication. For multi‑node communication, add an equipotential bonding grounding cable between nodes. Add a ferrite clamp at both ends of the communication cable or add a magnetic ring at both ends of the communication cable and wind the communication cable through the magnetic ring for one to two turns.

  • Page 115: Certification And Standard Compliance

    Certification and Standard Compliance Certification and Standard Compliance 11.1 Compliance List The following table lists the certifications, directives, and standards that the product may comply with. For details about the acquired certificates, see the certification marks on the product nameplate. Standard Compliance Directive Name Certification Name...
  • Page 116 Certification and Standard Compliance If the product is used in the first environment, it may generate radio interference. In addi‑ tion to CE compliance requirements, measures should be taken to prevent interference when necessary. To enable the drive to comply with the EMC directive and standards, install an ●...

  • Page 117: Requirements For Compliance With The Lvd

    Certification and Standard Compliance C1 equipment: power drive system (PDS) with the rated voltage lower than 1000 V, ● which is intended for use in the first environment C2 equipment: PDS with the rated voltage lower than 1000 V, which is neither a ●...

  • Page 118: Service And Support

    Go to our official website ( ), choose Service and Support > Authentication, and enter the 16‑digit serial number. You can go through frequently asked questions about Inovance products in the following way: https://www.inovance.com Go to our official website ( ) and choose Service and Support >...
  • Page 119 Service and Support https://www.inovance.com Go to our official website , choose Service and Support > Feedback, and submit your feedback. Forum The forum provides high‑quality courses for beginners and advanced learners. You are free to learn and share there. To get access to the forum: https://www.inovance.com...
  • Page 120 *19012234B02*...

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