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Related Manuals for Inovance AC800 Series
Summary of Contents for Inovance AC800 Series
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Page 2: Preface
November 2018 First release. Warranty Agreement Under the condition of normal use, if the product is faulty or damaged, Inovance provides the warranty service within the warranty period (specified in the order). After the warranty period expires, maintenance will be charged. - Page 3 Damage or secondary damage caused by force majeure (natural disaster, earthquake, and lightning ● strike) The maintenance fee is charged according to the latest Price List of Inovance. If otherwise agreed upon, the terms and conditions in the agreement shall prevail. For details, see the Product Warranty Card.
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Page 4: First Use
First Use Read this user guide carefully if you use the AC drive for the first time. If you have any question concerning product functions or performance, contact Inovance for technical support. Standard Compliance The following table lists the certificates and standards that the product may comply with. For details about the acquired certificates, see the certification marks on the product nameplate. - Page 5 First Use System Startup Process...
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Page 6: Table Of Contents
Table of Contents T T a a b b l l e e o o f f C C o o n n t t e e n n t t s s Preface..................... 1 First Use ....................1 Fundamental Safety Instructions..............6 1 Product Information ................ - Page 7 Table of Contents 4.3.1 Wring of I/O Communication Interface ............29 4.3.2 Wiring of UPS and status I/Os .
- Page 8 Table of Contents 8 Appendix ....................60 8.1 Appendix 1 Process Codes and Error Codes During BIOS Startup ......60 8.2 Appendix 2 Controller Related Error Codes .
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Page 9: Fundamental Safety Instructions
Use this equipment according to the designated environment requirements. Damage caused by ● improper use is not covered by warranty. Inovance shall take no responsibility for any personal injuries or property damage caused by ● improper use. Safety Levels and Definitions Indicates that failure to comply with the notice will result in death or severe personal injuries. - Page 10 Fundamental Safety Instructions Check whether the packing is intact and whether there is damage, water seepage, dampness, and ● deformation before unpacking. Unpack the package by following the unpacking sequence. Do not strike the package violently. ● Check whether there is damage, rust, or injuries on the surface of the equipment and equipment ●...
- Page 11 Fundamental Safety Instructions Read through the guide and safety instructions before installation. ● Do not install this equipment in places with strong electric or magnetic fields. ● Before installation, check that the mechanical strength of the installation site can bear the weight of ●...
- Page 12 Fundamental Safety Instructions Do not connect the input power supply to the output end of the equipment. Failure to comply will ● result in equipment damage or even a fire. When connecting a drive to the motor, check that the phase sequences of the drive and motor ●...
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Page 13: Safety Label
Fundamental Safety Instructions Equipment installation, wiring, maintenance, inspection, or parts replacement must be performed ● only by professionals. Do not maintain the equipment with power ON. Failure to comply will result in an electric shock. ● Before maintenance, cut off all the power supplies of the equipment and wait for at least the time ●... - Page 14 Fundamental Safety Instructions Safety Label Description Read through the safety instructions before operating the equipment. Failure to ● comply may result in death, personal injuries, or equipment damage. Do not touch the terminals or remove the cover with power ON or within 10 min ●...
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Page 15: Product Information
Product Information Product Information Overview The booksize all-metal AC800 controller delivers a variety of network interfaces and powerful motion control performance. The controller supports multiple interfaces, including up to two Gigabit Ethernet ports, two EtherCAT interfaces, two USB2.0 interfaces, two USB3.0 interfaces, one RS485 interface, and one RS232 interface. -
Page 16: Components And Functions
Product Information Components and Functions 1.3.1 Appearance The AC800 series includes the following controllers and accessories: Description Product Type Model Product Code Intel Core i7; 4 GB memory; 128 GB hard drive; 2x USB2.0 interfaces; 2x USB3.0 interfaces; 4x network ports; DVI-D; with... -
Page 17: Led Status Indicators
Product Information Table 1–1 Controller interfaces Description Interface Name Rear earhook Standard For the specific definition of the indicators, see “ 1.3.2 Status indicator LED Status Indicators ” on page 14 For specific functions and Display and buttons operations, see section 5. Reset button Pinhole reset button 3x DIs/2x DOs, RS485/... -
Page 18: Power Button
Product Information Name Status Function Definition OFF: HDD not detected. Hard drive Green Hard drive status indicator Blinking: HDD is working normally. OFF: Normal Blinking: Low battery Operation error Error indicator 1. Overtemperature 2. User program error 3. System failure 1.3.3 Power Button The power button is located under the front panel of the controller. -
Page 19: Interfaces
Product Information The display shows the information on the following. For detailed operation instructions, see section 6. 1. system operation 2. controller status 3. fault and commissioning 4. basic controller information: basic hardware information, software version, and IP address 5. upgrade and download progress 1.3.5 Interfaces The following table summarizes all the interfaces of the controller:... - Page 20 Product Information Terminal Interface Type Name Function Illustration Ethernet port 4 LAN ports: LAN A, LAN B, LAN C and LAN D (top to bottom). Intel Ethernet controller chip compliant with 802.1Qav, IEEE1588/802.1AS and 802.3az and Intel® AMT (Intel AMT supports Core i processors with specific SKU). Four standard RJ-45 Ethernet interfaces. The LED indicators are described as follows: Indicator Function...
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Page 21: Spare Parts And Options
Product Information Terminal Interface Type Name Function Illustration The controller provides 4 USB interfaces, all of which support plug-and-play and hot plugging, and can connect up to 127 external devices. Two USB 2.0 and two USB 3.0. The interfaces conform to the USB2.0 USB EHCI, Rev. - Page 22 Product Information Name Description Ordering Code Illustration The booksize controller is installed through an earhook. A Side earhook 20181483 side earhook is available as an bracket option for special scenarios. An external UPS is required for 72030012 power failure retention. The (Part No.: 24VDC controller supports Weidmüller's BUFFER 5AS)
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Page 23: Product Specifications
Product Specifications Product Specifications General Specifications The AC800 series includes several controllers, whose basic specifications are shown in the following table: Item AC801-0221-U0R0 AC802-0222-U0R0 AC810-0122-U0R0 AC812-0322-U0R0 Power supply 24 VDC (±20%) 24 VDC (±20%) 24 VDC (±20%) 24 VDC (±20%) -
Page 24: Environmental Specifications
Product Specifications Environmental Specifications The environmental specifications of the controller are shown in the following table: Storage Parameter Type Working Transportation Item Class IE33 IE22 IE12 Temperature -5°C to -55°C -40°C to 70°C -25°C to 70°C Relative humidity 10% to 95% RH, without condensing Frequency 5 to 200 Hz Environment... -
Page 25: Installation And Fixing
Installation and Fixing Installation and Fixing Installation Requirements 3.1.1 Installation Environment When installing the controller on the guide rail, take the operability, maintainability, and robustness into account. Do not install the module in a location which is subject to An ambient temperature exceeding the range of -5°C to 55°C ●... -
Page 26: Installation Precautions
Installation and Fixing 3.1.3 Installation Precautions Observe the following precautions when installing the controller: Before installation, ensure that the controller is powered off. ● To avoid damage to the controller, do not drop or shock the controller's housing, terminal block, or ●... -
Page 27: Installation Method
Installation and Fixing 3.2.2 Installation Method The booksize controller can be installed through a rear earhook (booksize) or a side earhook (wallmounted) to be adapted to cabinets of different sizes. The controller must be tightened with four screws to a tightening torque of 1.2 N.m. The controller is delivered with a rear earhook for booksize installation. -
Page 28: Installation And Removal Of The Battery
Installation and Fixing 1. Unscrew the screws on the fan with your hand. 2. Pull out the fan assembly in the direction shown in the figure. Be careful not to damage the bottom wedge. 3. Remove the fan assembly. Installation Install the fall in revere order. -
Page 29: Wiring
Wiring Wiring Routing Recommendations 4.1.1 Grounding Requirements A grounding point ( ) is set on the power terminal of the controller and the rear earhook each. Choose one of the grounding points as needed, but the grounding point on the rear earhook is recommended. -
Page 30: Cable Routing Requirements
Wiring 4.1.2 Cable Routing Requirements Low-voltage cables (< 1 kV) are generally divided into four types. Only cables of the same type can be bundled together. Cables of different types must be separated without intersection or overlap. If intersection cannot be avoided, route cables in a right-angle crossover manner. Category Application Ethernet port and EtherCAT port... -
Page 31: Wiring Of Power Input Terminals
Wiring Figure 4-4 Installing the filter Wiring of Power Input Terminals The power input terminal is a 3-pin screw-fixed pluggable terminal with a pitch of 5.08 mm. To facilitate wiring, replacement and maintenance, use a spring clamp crimping terminal. The following illustration shows how the power cable connector is inserted into the power input terminal: Figure 4-5 Wiring of power input terminals 1. -
Page 32: Wiring Of I/O Communication Port
Wiring Specification Item Input voltage 24 VDC (±20%) Input current Anti-reverse connection Short circuit protection The power input must be equipped with a fuse. 3. Power cable preparation The power input cable uses a pin terminal. For preparation instructions, see section 4.7. Wiring of I/O Communication Port 4.3.1 Wring of I/O Communication Interface... -
Page 33: Rs-485 Communication Specifications
Wiring 2 Definition of I/O communication interface Description Function Signal Illustration Signal Function Description Active after Starts the PLC On signal through a 500 ms Power-on (works with UPS P_STATUS controller is signal high level width or remote start) powered pulse Active after Enables power... -
Page 34: Wiring Of Ups And Status I/Os
Wiring Item Specification Station number 1 to 247 4.8K, 9.6K, 19.2K, 38.4K, 57.6K, 115.2K Communication rate (bps) Data length 8 bits Parity check bit None/Odd/Even 1, 2 Stop bit Maximum number of stations 5 RS-232 communication specifications The communication specifications supported by the RS232 bus are as follows: Item Specification Number of slaves... -
Page 35: Rs485 Bus Wiring Instructions
Wiring Wiring of power-on signal: If a power failure occurs, take measures according to the following situations: If the power is recovered before the UPS runs out of power, press the power button on the PLC to ● turn it on. If the PLC is in a cabinet and it is difficult to reach the button, it is recommended to connect the 24V power supply to the signal through a non-self-lock switch which can be used to start the PLC. -
Page 36: Terminal Wiring
Wiring Figure 4-10 Branch connection structure Figure 4-11 Star connection structure (wrong) Terminal wiring The controller provides three terminals (485+, 485- and GND) for RS485 communication. Ensure that the RS485 bus contains three cables, and the terminals are connected correctly. If you are using shielded cables, the shielding layer must be connected to the GND terminal, rather than any other location (including housings and equipment ground terminals). -
Page 37: Rs232 Bus Wiring Instructions
If the external power supply is unavailable, the baud rate should not exceed 9.6 kbps. Wiring of Network Ports 4.4.1 Network Port Specifications The AC800 series controller provides four gigabit Ethernet ports, which are described as follows: Network port Description LAN A Programming port (used for downloading and monitoring),... -
Page 38: Ethernet Wiring Instructions
Wiring Item Description 100BASE-TX Physical layer Baud rate 100 Mbit/s (100Base-TX) Duplex mode Full duplex Topology Ring Transmission medium Network cable, see cable specifications in the following section Transmission distance Less than 100 m between two nodes Number of slaves EtherCAT frame length 44 bytes to 1498 bytes Process data... -
Page 39: Ethercat Wiring Instructions
Wiring Figure 4-14 Connecting controller to other devices through switch 4.4.3 EtherCAT Wiring Instructions Networking With the EtherCAT port, the controller can be connected to various servo drives, slave modules or expansion modules that support EtherCAT communication. -
Page 40: Wiring Requirements Of Communication Cables
Wiring Figure 4-15 Connecting controller to other devices through EtherCAT port 4.4.4 Wiring Requirements of Communication Cables Connection of RJ45 cable Connection: Insert the cable into the RJ45 port of the communication module until you hear a click sound. Figure 4-16 Connection of RJ45 cable Removal: Press the tail of the registered jacket to pull out the connector. -
Page 41: Display Interface
Wiring Cable Preparation Figure 4-18 Requirement on the EtherCAT cable Signal pins Direction Description Signal (Ethernet 1000 Mbps) Output Data transmission+ Output Data transmission- Input Data reception+ –(DC+*) –(bidirectional) Unused (data C+) –(DC-) –(bidirectional) Unused (data C+) Input Data reception- –(DD+) –(bidirectional) Unused (data D+) -
Page 42: Usb Port
Wiring Item Specification Signal type DVI-D (digital signal) 24+1 Interface type Number of channels 1920 x 1200 @60 Hz Max. resolution The DVI-D interface is detailed in the following table: Illustration Signal Signal TMDS data 2- TMDS data 3+ +5 V DC power TMDS data 2+ supply TMDS data 2/4 mask... -
Page 43: Cable Selection And Preparation
Wiring Item USB2.0 USB3.0 Max. communication rate 480 Mbps 5.0 Gbps Max. output current at 5 V 500 mA 900 mA Max. communication distance Isolation Note For industrial applications, select industry-level USB devices to ensure reliability. ● To prevent interference, avoid long distance connection and run the cable according to the routing ●... - Page 44 Wiring Figure 4-20 Preparing cable with pin type lug 2 Cable with tubular lug Preparing a cable with a tubular lug: 1. Remove the insulation of the cable so that a length of 6 mm of the conductor is exposed. Then pass the cable through a cable marking tube.
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Page 45: Operation Instructions
Operation Instructions Operation Instructions Power-On 5.1.1 Safety Precautions Safety Precautions Do not touch the terminal when the power is on. Failure to comply may result in electric shock. ● Do not disassemble this product. Especially when the power is on or shortly after the power is turned off. ●... -
Page 46: Power-Off
5.2.1 Safety Precautions Safety Precautions The AC800 series controller will continue to operate normally for a certain period of time when an ● instantaneous power failure occurs, so it may receive error signals from external devices affected by the instantaneous power failure. -
Page 47: Operations At Instantaneous Power-Off
Operation Instructions Power supply type Time before power-off Non-UPS Power off immediately Above 15 ms After the power-off evaluation time, even if the voltage is reset, the PLC still stops running, as shown in the following figure: The times in the above figure are described as follows: Item Description The time after the power supply voltage drops until the UPS power supply... -
Page 48: Operations After Power-Off Estimation
The execution is terminated and the data is saved in the hard Executing user program drive. Display 5.3.1 Menus After the PLC is turned on, the BIOS starts and the main page, which includes the Inovance logo and selftest codes, displays. -45-... -
Page 49: Main Page
Operation Instructions If no error occurs, you will see the programming interface page. ● If any error occurs, the error code and detailed error information will display (see section “ 8.1 ● Appendix 1 Process Codes and Error Codes During BIOS Startup ” on page 60 for details). -
Page 50: Main Menu
Operation Instructions 5.3.3 Main Menu 1 Info The "Info" menu provides basic information such as PLC related version numbers and the CPU model, as well as information about each network port: 1. Basic information Category Display Definition SysSW Board software version SysSW: 1.10.40.0 Display software version LCDSW... - Page 51 Operation Instructions You cannot backspace any input digit because no such function is provided. You have to press ● the Back key to return to the previous menu, and then press the Enter key to re-enter the password page. Entering the password The digit that you are currently inputing will be displayed in plain text.
- Page 52 Operation Instructions 3. Download USB program You can use the Download USB Program menu to download the application program package in the USB drive and replace the application program in PLC. Insert the USB drive containing the application program package into any USB interface of the PLC, and enter the "Download USB program"...
- Page 53 Operation Instructions Note Error handling If any error occurs, the screen will show the error code in most cases. See section 5.3.3.3 Errors for details. If the screen does not show the error code and does not repond to any key operation, the PC may be freezing due to, for example, an infinite loop in the application.
- Page 54 Operation Instructions 7. UPS settings You can use the UPS Settings menu to set the UPS power-off time and power-off operation. You can set the power-off time to 200 ms, 400 ms, 600 ms, and 800 ms, and set the power-off operation to restart and shutdown.
- Page 55 Startup error After the PLC starts, it performs the BIOS self-test and displays the Inovance logo and self-test codes. If an error is detected during the self-test, you will be led to the error page, which shows the error code and detailed information (for details, see Appendix I).
- Page 56 Operation Instructions When the display stays on the programming interface page or the main page, if an error occurs in the program or system, the screen will show the error code and detailed information. You can return to the previous interface through the Back key. If there are multiple errors, you can use the Up and Down keys to view the full information of an error, and use the Enter key to display the next error.
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Page 57: Page Switchover
Operation Instructions 5.3.4 Page Switchover When you switch pages on the display panel: 1. The screen will automatically turn off if there is no key operation for 15 minutes (the screen will not turn off when there is an error window). When the screen is off, press any key to wake up the screen. 2. -
Page 58: Programming And Debugging
Programming and Debugging Programming and Debugging Medium-Sized PLC Programming For the programming and debugging process, see Software User Guide Medium-Sized PLC Programming Guide (Motion Control) Medium-Sized PLC Programming Instructions -55-... -
Page 59: Maintenance
Maintenance Maintenance Periodical Maintenance and Inspection Regular Inspection Items Item Process Description Criteria Use a multimeter to Measure the power measure the terminals, terminal block and check Power supply 24 VDC (+20% to -20%) and control the supply that the voltage change is voltage within the within the allowed range. -
Page 60: Tools Needed
Maintenance Item Process Description Criteria The shelf life of the battery at 25°C is 5 years, and its service life is generally 0.75 to 5 years, depending on the model and ambient temperature. If this Real-time predefined period is No "battery voltage low" clock battery Check that the shelf life or exceeded, replace the... -
Page 61: Maintenance Of The Fan
Maintenance Battery life and replacement interval The actual life of the battery is related to the application scenario of the controller. The curve below shows the longest life and is for reference only. When the controller prompts that the battery is abnormal, replace the battery in time to ensure that the clock function of the controller is normal. - Page 62 Maintenance Fan life and replacement interval Code Model Fan service life 98050167 AC810-FAN1 70,000 hours When the controller prompts that the fan is abnormal, replace the fan in time to ensure heat dissipation of the controller. -59-...
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Page 63: Appendix
Appendix Appendix Appendix 1 Process Codes and Error Codes During BIOS Startup Note: BIOS process coding and error coding are independent of other error coding of the controller. 1. The following figure illustrates display of a BIOS process code: 2. The following figure illustrates display of a BIOS error code: Error Message BIOS Code Process Code... - Page 64 Appendix Error Message BIOS Code 0x97 Console Output devices connect 0x98 Console input devices connect 0x99 Super IO Initialization 0x9A USB initialization is started 0x9C USB Detect 0x9D USB Enable 0xA0 IDE initialization is started 0xA2 IDE Detect 0xAD Ready To Boot event 0xAE Legacy Boot event 0xB2...
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Page 65: Appendix 2 Controller Related Error Codes
Appendix Error Message BIOS Code 0xEA S3 Resume Boot Script Error 0xEB S3 OS Wake Error 0xF8 Recovery PPI is not available 0xF9 Recovery capsule is not found 0xFA Invalid recovery capsule 0xA1 Failed to switch BIOS to OS 0XA2 No BIOS data was received Appendix 2 Controller Related Error Codes Note: The controller related fault coding is independent of other fault codings. - Page 66 Appendix Error Message Description Error Code Solution Modbus RTU0:Server device Check the slave communication 0x78 Slave device fault failure device. Check that the communication Modbus RTU0:Serial port setting Serial port setting error 0x79 configuration is correct. error Serial port 1 (Modbus/RTU) Modbus RTU1:Slave address Slave address setting error Set a legal slave address.
- Page 67 0x28 Load bootproject fail! Failed to load startup project 1. Exception loading startup during startup. project Permission errors Authentication failed, please Controller authorization failed, Contact the agent or Inovance. 0x23 contact the supplier! contact the agent or Inovance. Battery fault...
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Page 68: Appendix 3 Ethercat Related Error Codes
Appendix Error Message Description Error Code Solution 1. Check if the button battery is Battery voltage is too low or The battery voltage is too low installed correctly. battery is in reverse, please or the battery is installed 0x24 check the battery! incorrectly. - Page 69 Appendix Error Message Error Code Description Solution (Normal running phase) Working counter for sync unit group Check if the slave is powered is wrong! Warning: number of 1. Loose network cable 0x02 down and if the network slaves has changed or is different to 2.
- Page 70 Appendix Error Message Error Code Description Solution (Network startup phase) 1. Use EtherCAT scanning 1. The configuration of the function to compare 1.Address: <addr> ProductID does product is inconsistent with configuration with scanning not match -> All stopped. 2.Address: the actual hardware. results.
- Page 71 AL Status read from slave address 0x65 Unknown error <> status <> Unspecified error 2. Contact the agent or Inovance. 1. Power off and then power on the drive. No memory 0x66 2. Contact the agent or Inovance.
- Page 72 The slave received an on the drive. Unknown requested state unknown state change 0x76 2. Contact the agent or request. Inovance. 1. Power off and then power on the drive. Bootstrap not supported Bootstrap is not supported. 0x77 2. Contact the agent or Inovance.
- Page 73 Solution 1. Power off and then power on the drive. Invalid Input Configuration Invalid input configuration 0x82 2. Contact the agent or Inovance. 1. Power off and then power on the drive. Invalid watchdog Invalid Watchdog Configuration 0x83 configuration 2. Contact the agent or Inovance.
- Page 74 1. Power off and then power on the drive. Background watchdog 0x8E 2. Contact the agent or Inovance. 1. Power off and then power on the drive. No valid inputs and outputs Invalid input and output 0x8F 2. Contact the agent or Inovance.
- Page 75 Solution 1. Power off and then power on the drive. 0xA5 MBX_AOE AOE communication error 2. Contact the agent or Inovance. 1. Power off and then power on the drive. MBX_EOE 0xA6 EOE communication error 2. Contact the agent or Inovance.
- Page 76 *19011381B04*...
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