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Summary of Contents for HANGCHA CDD14-ES
- Page 1 CDD14-ES CDD16-ES STAND-ON PALLET STACKER OPERATION MANUAL HANGCHA GROUP CO.,LTD https://www.forkliftpdfmanuals.com/...
- Page 2 Foreword Thanks for your purchasing our forklift truck. CDD14-ES is our company’s new product. This manual is about how to use, operation and maintenance . Please operator and whom in charge of the truck must read the manual carefully before operate the truck.
- Page 3 WARNING! TO PREVENT SETIOUS RISK OF INJURY TO YOUORSELF AND OTHERS OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS. These truck may become hazardous if adequate maintenance is neglected. Therefore, adequate maintenance facilities, trained personnel and procedures should be provided. Maintenance and inspection shall be performed in conformance with the following practices: 1.
- Page 4 9. All hydraulic systems shall be regularly inspected and maintained in conformance with good practice. Cylinders, valves and other similar parts shall be checked to assure that "drift" has not developed to the extent that it would create a hazard. 10.
- Page 5 catalog Correct use and application ..................1 1. Truck Description ....................2 1.1Assemblies .....................2 1.2 Identification points and data plates ...............5 1.3Specifications ....................7 2.Transport and Commissioning ................9 2.1Transport ......................9 2.2Using the Truck for the First Time ..............9 2.3During brake-in ..................... 10 3.Operation ......................11 3.1Safety Regulations for the Operation of Forklift Trucks .........
- Page 6 Correct use and application The “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are supplied with the truck. The guidelines form part of these operating instructions and must be observed. National regulations apply in full. The truck described in the present operator manual is an industrial truck designed for lifting and transporting load units.
- Page 7 1. Truck Description 1.1Assemblies Item Component Item Component Folding operator pedal Control Handle Side arm Emergency brake switch Battery discharge indicator Mast Key switch Lift mechanism https://www.forkliftpdfmanuals.com/...
- Page 8 1.1.1Folding operator pedal Folding operator pedal have two state: fold and unfold. While the state of Folding operator pedal changed the Travel speed (Max) changed too. Because of gas spring the folding operator pedal can fold self-motion. 1.1.2Side arm Travel speed (Max) will change when the state of side arm is changed.
- Page 9 On power up the display shows: – the operating hours – the charge status 1.1.4Key switch Switches control current on and off. Removing the key prevents the truck from being switched on by unauthorised personnel. 1.1.5Control Handle “Lower” button Lowers load forks. “Lift”...
- Page 10 1.2 Identification points and data plates Item Description AC Power Decal Operator Warning Decal Truck data plate “Never stand under the forks” warning “Never stand or ride on forks for any reason” warning “DO not operate this truck unless you are trained and authorized” warning https://www.forkliftpdfmanuals.com/...
- Page 11 1.2.1Truck data plate For queries regarding the truck or ordering spare parts please quote the truck serial Number SN. https://www.forkliftpdfmanuals.com/...
- Page 12 1.3Specifications Item Description Unit Parameter Rated capacity 1600 Load centre distance Lift (mast-dependent) Remark① (h1) Raise lift speed(Max) Fully load Travel speed(Max) Non-load Km/h Remark② Max. grade ability (5 Fully load min rating) Turning radius Pedal folded (w1) 1665 Pedal unfold (w2) 2095 Ground clearance(m2) Fork thickness （S）...
- Page 13 ② The Travel speed(Max) is 6.0Km/h when the pedal folded or side arm folded. Form 1-1 parameter of Lift (mast-dependent) and height Lift (mast-dependent) 2600 2950 3150 3450 3750 4150 4450 4950 h1（mm） Height h6 1844 2019 2119 2269 2419 2619 2769 3019...
- Page 14 2.Transport and Commissioning 2.1Transport 2.1.1Lifting the truck by crane 1.Only use crane lifting gear with sufficient capacity. 2.Loading weight = net weight of truck (+ battery weight for electric trucks). 3.Crane lifting gear get across fixed hole(1) to Lifting the truck. –...
- Page 15 Procedure – Check the equipment is complete. – Check the hydraulic oil level. – Install the battery if necessary, (see "4.4 Battery removal and installation" on page 19). – Charge the battery, (see "4.3 Charging the battery" on page 18). 2.3During brake-in We recommended operating the machine under light load conditions for the first stage of operation to get the most from it.
- Page 16 3.Operation 3.1Safety Regulations for the Operation of Forklift Trucks Driver authorisation: The forklift truck may only be used by suitably trained personnel, who have demonstrated to the proprietor or his representative that they can drive and handle loads and have been authorised to operate the truck by the proprietor or his representative.
- Page 17 Checks and operations to be performed before starting daily work – Visually inspect the entire truck (in particular wheels and load handler) for obvious damage. – Visually inspect the battery attachment and cable connections. 3.2.2Switching on the truck – Make sure the Emergency brake switch is depressed(6). https://www.forkliftpdfmanuals.com/...
- Page 18 – Make sure the battery is connected Warning! – Insert the key in the key switch ( 4 ) Before operating the truck, check all and turn it to the right as far as it will go. – Test the warning signal switch (6). controls and warning devices for proper operation.
- Page 19 Travel Do not reach between the operator pedal and the truck panel when you fold up the pedal. We distinguish between two travel modes: Truck with a folding operator pedal and moving handle. – Pedestrian mode: Push the side arms in, fold up the operator pedal (1). The truck can only be operated at the reduced travel speed.
- Page 20 for a short time. – Do not park the truck on an incline. – Fully lower the load forks. – Set the key switch (10) to the "0" position and remove the key. –Drawing back the emergency brake switch (11). –...
- Page 21 3.4 Collecting and depositing loads Before picking up a load , the driver must ensure that it is correctly palletised and that the capacity of the truck is not exceeded. It is forbidden to collect long loads at an angle. –...
- Page 22 4.Battery Maintenance & Charging 4.1 Safety regulations for handling acid batteries Park the truck securely before carrying out any work on the batteries. Maintenance personnel : Batteries may only be charged, serviced or replaced by trained personnel .The present operator manual and the manufacturer ’s instructions concerning batteries and charging stations must be observed when carrying out the work.
- Page 23 Battery height Battery length Battery width (mm) (mm) (mm) CDD14-ES 24V-VCF When replacing or installing batteries, ensure that the battery is correctly secured in the battery compartment of the truck. 4.3Charging the battery 4.3.1Exposing the battery Park the truck securely (See 3.2.4 Parking the truck securely Page 14).
- Page 24 – To charge the battery, the truck must be parked in a closed and properly ventilated room. – When charging, the tops of the battery cells must be exposed to provide sufficient ventilation. – Do not place any metal objects on the battery . –...
- Page 25 – Strap the crane lifting gear to the eyes (8). –Drawing back the emergency brake switch. When replacing a battery always use the same battery type. Extra weights must not be removed and must remain in the same position. – Installation is in the reverse order of operations. When reinstalling the battery, heed the required installation position and make sure the battery is connected correctly.
- Page 26 5.Forklift Truck Maintenance 5.1Operational safety and environmental protection – The servicing and inspection operations contained in this chapter must be performed in accordance with the intervals indicated in the servicing checklists. – Any modification to the forklift truck assemblies, in particular the safety mechanisms, is prohibited.
- Page 27 cause malfunctions. Do not clean with pressurised water. After cleaning the truck, carry out the activities detailed in the “ Recommission (on page 27)” section. Electrical System Only suitably trained personnel may operate on the truck’s electrical system. – Before working on the electrical system, take all precautionary measures to avoid electric shocks.
- Page 28 W service intervals are to be performed by the customer. In the run-in period - after approx. 100 service hours - or after repair work, the owner must check the wheel nuts/bolts and re-tighten if necessary. 5.3.1Maintenance Checklist Standard ＝ ★ Cold Store ＝...
- Page 29 Standard ＝ ★ Cold Store ＝ ☆ ★ Hydraulic Check operation, wear and setting. ★ operation Check forks for wear and damage. ☆ ★ Test hydraulic system. ☆ ★ Check that hose and pipe lines and their connections are secure, check for leaks and damage.
- Page 30 5.3.2 Lubrication Schedule https://www.forkliftpdfmanuals.com/...
- Page 31 Fuels, coolants and lubricants Handling consumables: Consumables must always be handled correctly. Follow the manufacturer’s instructions. Improper handling is hazardous to health, life and the environment. Consumables must only be stored in appropriate containers. They may be flammable and must therefore not come into contact with hot components or naked flames.
- Page 32 Checking the hydraulic oil level – Prepare the truck for maintenance and repairs ( See 5.3.3 Maintenance Instructions Page26 ). – Opening the front panel(See 5.3.3 Maintenance Instructions Page26). – Check hydraulic oil level in hydraulic reservoir . There is oil level display on the level gauge The Oil level depends on the lift height.
- Page 33 – Test horn. – Test Emergency brake swich. – Test brake. – Lubricate the truck in accordance with the maintenance schedule. 5.4Decommissioning the industrial truck If the industrial truck is to be decommissioned for more than two months , e.g. foroperational reasons,it must be parked in a frost-free and dry location and allnecessary measures must be taken before, during and after decommissioning as described.
- Page 34 5.5Safety checks to be performed at regular intervals and following any unusual incidents Carry out a safety check in accordance with national regulations. HANGCHA has a special safety department with trained personnel to carry out such checks. The truck must be inspected at least annually (refer to national regulations) or after any unusual event by a qualified inspector.
- Page 35 6.Troubleshooting This chapter is designed to help the user identify and rectify basic faults or the results of incorrect operation. When locating a fault, proceed in the order shown in the table. Fault Possible cause Action – Battery connector not –...
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