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PRONAR ZKP1400 Translation Of The Original Copy Of The Manual

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PRONAR SP. Z O.O.
17-210 NAREW, UL. MICKIEWICZA 101A, WOJ. PODLASKIE
PHONE: +48 085 681 63 29
+48 085 681 63 81
FAX:
+48 085 681 63 83
OPERATOR MANUAL
PRONAR ZKP1400
TRANSLATION OF THE ORIGINAL COPY OF THE MANUAL
KEEP FOR FUTURE REFERENCE
PUBLICATION NO.: 599N-00000000UM
ROTARY RAKE
EDITION: 2A
11-2020
+48 085 681 64 29
+48 085 681 63 82
+48 085 682 71 10
www.pronar.pl
EN

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Summary of Contents for PRONAR ZKP1400

  • Page 1 PRONAR SP. Z O.O. 17-210 NAREW, UL. MICKIEWICZA 101A, WOJ. PODLASKIE PHONE: +48 085 681 63 29 +48 085 681 64 29 +48 085 681 63 81 +48 085 681 63 82 FAX: +48 085 681 63 83 +48 085 682 71 10 www.pronar.pl...
  • Page 3 INTRODUCTION...
  • Page 4 The Operator Manual is intended for the end user. For this reason, some required maintenance activities are listed in the inspection tables but the procedure is not described in this Operator Manual. To perform these steps, call the manufacturer's authorized service centre. U.01.2.EN PRONAR ZKP1400...
  • Page 5 Manual describe useful advice for the ma- chine operation and are marked with the sign TIP. In order to focus the user's attention on the need to perform maintenance, the rel- evant section of the Operator Manual is marked with the clock pictogram. U.2.2.EN PRONAR ZKP1400...
  • Page 6 (the operator is fac- chine's forward travel. ing the mechanism). KIERUNEK JAZDY 599-U.01-1 Figure 1.1 Directions used with reference to the machine (A) front, - (B) rear, - (C) left side, - (D) right side U.03.1.EN PRONAR ZKP1400...
  • Page 7 • Check technical condition of covers hydraulic oil. and protection devices. Discovered defects should be notified di- rectly to the seller in order to remove them. • Check condition of paint coating; check the machine for traces of cor- U.11.3.EN PRONAR ZKP1400...
  • Page 8 • Make sure that the oil of the same PTO rotation direction is correct. If all the above checks have been per- kind and grade is used in the ma- formed and there is no doubt as to the ma- chine hydraulic system and the trac- PRONAR ZKP1400...
  • Page 9 • Connect hydraulic, pneumatic and Check that there is no knocking electrical system lines. Connect con- or noise in the drive system and PRONAR ZKP1400...
  • Page 10 • excessive noise abnormal for additional clarifications or to perform sounds originating from the rubbing the repair. of moving elements, U.31.1.EN PRONAR ZKP1400...
  • Page 13 Contents INTRODUCTION INTRODUCTION __________________________________________________________________________ 2 SYMBOLS APPEARING IN THIS OPERATOR MANUAL _________________________________________ 3 DIRECTIONS USED IN THIS OPERATOR MANUAL ____________________________________________ 4 INSPECT THE MACHINE UPON DELIVERY ___________________________________________________ 5 FIRST START-UP OF THE MACHINE _________________________________________________________ 6 GENERAL IDENTIFICATION __________________________________________________________________________ 1.2 IDENTIFICATION OF THE DRIVING AXLE ____________________________________________________ 1.4 INTENDED USE ___________________________________________________________________________ 1.5 EQUIPMENT ______________________________________________________________________________ 1.7 TERMS OF WARRANTY ____________________________________________________________________ 1.8...
  • Page 14 TRANSPORT _____________________________________________________________________________ 5.7 WORKING WITH THE MACHINE _____________________________________________________________ 5.10 DISCONNECTION FROM THE CARRIER _____________________________________________________ 5.16 RULES FOR THE USE OF TYRES ___________________________________________________________ 5.18 CLEANING THE MACHINE _________________________________________________________________ 5.19 STORAGE ________________________________________________________________________________ 5.21 SCHEDULE OF TECHNICAL INSPECTIONS BASIC INFORMATION _____________________________________________________________________ 6.2 SCHEDULE OF PERIODIC INSPECTIONS ____________________________________________________ 6.3 PREPARING THE RAKE ____________________________________________________________________ 6.6 AIR PRESSURE MEASUREMENT, TYRE AND WHEEL INSPECTION ______________________________ 6.7 DEHYDRATION OF THE AIR TANK __________________________________________________________ 6.8...
  • Page 15 GENERAL...
  • Page 16 Machine identification (1) EU nameplate (2) CE plate Table 1.1. UE nameplate markings (3) VIN number ITEM Meaning PRONAR Sp. z o. o. Category, subcategory and vehicle speed rating Approval number PRONAR PRONAR Product VIN number Sp. z o. o.
  • Page 17 General Chapter1 Table 1.2. CE nameplate markings PRONAR Sp. z o. o. Mickiewicza 101A 17-210 Narew PRONAR ITEM Meaning Product trade name or generic designation and function Product VIN number Product type (granted in the EU type-approval process) 661-E.03-1 Year of production Figure 1.3...
  • Page 18 599-E.02-1 of the travel axle, so it is recommended that these numbers are entered below. Figure 1.4 Location of the nameplate (1) driving axle (2) axle plate Axle serial number E.1.7.599.01.2.EN PRONAR ZKP1400...
  • Page 19 • understand the principle of machine the instruction manual for the agricul- operation and the safe and proper tural tractor, operation, • have been trained in the machine op- • work in compliance with established eration and work safety, PRONAR ZKP1400...
  • Page 20 Pressure on the coupling (1) - it is permissible to use a different oil, provided that it can be mixed with the oil poured into the rake. Please refer to the product information sheet for details. E.1.7.599.03.1.EN PRONAR ZKP1400...
  • Page 21 Wheel chocks ● Wide angle shaft to connect the rake to the tractor ● Reflective warning triangle ● Document tube ● Protection of raking fingers ● ADVICE Recommended wide-angle roller to connect the rake to the tractor: DH7R146CEKR7K02. E.1.7.599.04.1.EN PRONAR ZKP1400...
  • Page 22 Chapter1 General 1.5 TERMS OF WARRANTY ADVICE PRONAR Sp. z o.o. in Narew guarantees smooth operation of the machine when it You should require the seller to carefully fill out the Warranty Card and complaint coupons. The lack is used in accordance with the technical of e.g.
  • Page 23 - drawing (1.4). authorisation to use the equipment. The The fixing points have been marked with 599-E.03-1 4 470 Figure 1.5 Position of the centre of gravity of the machine PRONAR ZKP1400...
  • Page 24 599-E.04-1 Figure 1.6 Location of transport fixtures (1) frame (2) front rake unit (3) rear rake unit (4) sticker 1.10 PRONAR ZKP1400...
  • Page 25 The carb weight wedges must be fixed to the platform of of the rake in running condition is given in the means of transport. During handling table (3.1). operations, special care must be taken E.1.7.599.05.1.EN 1.11 PRONAR ZKP1400...
  • Page 26 Detailed information on oils can be Used oil or oil unsuitable for reuse due to found in the product safety data sheets. E.1.7.578.07.1.EN 1.12 PRONAR ZKP1400...
  • Page 27 Dispose of used oil as well as rubber or When replacing parts, hand over worn plastic parts at recycling facilities for this or damaged items to a recycling centre. type of waste. E.3.1.526.07.1.EN 1.13 PRONAR ZKP1400...
  • Page 28 Chapter1 General 1.14 PRONAR ZKP1400...
  • Page 29 SAFETY IN USE...
  • Page 30 • It is forbidden to use a faulty machine. intoxicating substances, is prohibited. • Any modifications to the machine PRONAR ZKP1400...
  • Page 31 Safety in use Chapter2 will relieve PRONAR Narew of any caused. responsibility for damage or injury F.1.7.578.01.1.EN PRONAR ZKP1400...
  • Page 32 • The machine disconnected from the • No one is allowed between the ma- carrier must be protected against un- chine and the carrier during the authorised use by means of safety connection. devices. F.1.7.599.01.1.EN PRONAR ZKP1400...
  • Page 33 • Repairs replacements If necessary, reduce the residual plumbing components should be en- pressure in the system. trusted to suitably qualified persons. • In the event of injuries being caused F.1.7.578.03.1.EN PRONAR ZKP1400...
  • Page 34 Failure to comply with these • Periodically check the stroke of the requirements may create a risk to the brake cylinder. health or life of bystanders or those F.1.7.599.02.1.EN PRONAR ZKP1400...
  • Page 35 • Do not exceed the speed limit imposed turning of the carrier with the machine. by road conditions and construction F.1.7.599.02.1.EN PRONAR ZKP1400...
  • Page 36 • Any modifications to the machine will relieve PRONAR Narew of any responsibility for damage or injury caused. • Before any work is undertaken on the 599-F.01-1...
  • Page 37 The oil. fumes of burning paint are poisonous • Perform daily visual and performance to humans and animals. Welding checks to detect damage at early work should be carried out in a well-lit stages or prevent accidents. PRONAR ZKP1400...
  • Page 38 Chapter2 Safety in use • To reduce the risk of fire, keep the machine clean. F.1.7.599.03.1.EN 2.10 PRONAR ZKP1400...
  • Page 39 • It is forbidden to approach the ma- starting work. chine before the rotating parts have • When raking, correct stopped. working position setting. and the F.1.7.599.04.1.EN 2.11 PRONAR ZKP1400...
  • Page 40 It is forbidden to use the guards and other safety components. shaft with damaged or missing safety • Place the detached PTO shaft in the components. holder provided. • Once the roller has been installed, 2.12 PRONAR ZKP1400...
  • Page 41 They should not be touched. cause serious injury. • Articulated shaft extensions/adapters • It is forbidden to walk over or under must not be used. the roller or to stand on it, either during F.1.7.599.05.1.EN 2.13 PRONAR ZKP1400...
  • Page 42 Chapter2 Safety in use 2.9 DESCRIPTION OF RESIDUAL RISK Pronar Sp. z o. o. in Narew made every inspection with the implement carrier effort to eliminate the risk of an accident. (tractor) connected and running, However, there is some residual risk that •...
  • Page 43 Before carrying out any maintenance or re- pair work, switch off the tractor engine and remove the ignition key. 178N-00000002 Do not reach into the crush area while the components can move. There is a danger of crushing fingers or hands. 178N-00000005 2.15 PRONAR ZKP1400...
  • Page 44 185N-00000003 Caution. The permissible PTO speed is 540 rpm. 185N-00000004 Risk of impact from moving machine as- semblies into transport or working position. 185N-00000007 Do not stand directly behind the tractor when controlling the linkage.. 185N-00000008 2.16 PRONAR ZKP1400...
  • Page 45 WARNING ! Proper mounting of the PTO shafts Correct alignment of articulated-telescopic shafts. 231N-00000002 ACHTUNG ! Richtige Montage der Kardanwelle ВНИМАНИЕ ! Правильный монтаж карданных валов Machine model ZKP1400. 599N-10000001 DIN 11033 warning sign. 324-950-000216 Warranty Card. 178N-00000013 2.17 PRONAR ZKP1400...
  • Page 46 Safety in use UWAGA ! Prawidłowy montaż wałów napędowych WARNING ! Proper mounting of the PTO shafts ACHTUNG ! Richtige Montage der Kardanwelle ВНИМАНИЕ ! карданных валов Правильный монтаж 599-F.02-1 Figure 2.2 Arrangement of information and warning stickers. F.1.7.599.06.1.EN 2.18 PRONAR ZKP1400...
  • Page 47 CONSTRUCTION AND PRINCIPLE OF OPERATION...
  • Page 48 - raking unit 16x6.5-8(6PR) Rake width adjustment hydraulic Power demand hpm/kW 59 / 80 *- depending on the legal restrictions in the country of sale and on the completion of the machine, the data may differ from those given. G.1.7.599.01.1.EN PRONAR ZKP1400...
  • Page 49 (13) is located at the rear. A folding support a drive system (8) consisting of gears and (11) is positioned on the drawbar. Two ex- articulated-telescopic shafts. At the rear tension arms were mounted on each side of the rake there is a running gear (7) PRONAR ZKP1400...
  • Page 50 Chapter3 Construction and principle of operation consisting of an axle with running wheels. The machine is equipped with an air brake Above, support wedges (12) were placed system and a parking brake (9). on the frame. G.1.7.599.02.1.EN PRONAR ZKP1400...
  • Page 51 (4) was mounted on hubs with two running gation with the rear three-point linkage of wheels. A drawbar (5) was mounted to the category II carrier according to ISO 730-1 front of the frame, on which a pendulum G.1.7.599.03.1.EN PRONAR ZKP1400...
  • Page 52 The drive to the front carrousels passes of carrousel gearboxes (13) via the rollers from the gearbox (12) via the shaft (4) to (5), (6) and (7) via the bevel gearboxes PRONAR ZKP1400...
  • Page 53 Drive to the rear rake units is provided by pair of gears (13). The direction of rotation means of a drive shaft (3) connecting the of the raking mechanisms is indicated in distributor gear (12) with the rear gear (9) Figure (3.3). G.1.7.599.04.1.EN PRONAR ZKP1400...
  • Page 54 (5) and se- tating. Depending on the direction of ro- cured by means of a locking device. tation of the rake unit, there are right-hand The cam mechanism used in the gearbox PRONAR ZKP1400...
  • Page 55 The swath is raked inwards so found in the swath can damage other ag- that an even roll is formed. In other cases, ricultural machinery involved in field work. the raking tines are raised to the upper G.1.7.599.05.1.EN PRONAR ZKP1400...
  • Page 56 CZERWONY ŻÓŁTY 599-G.04-1 Figure 3.5 Structure and diagram of the dual circuit pneumatic brake system (1) air reservoir (2) brake valve (4) red line (5) yellow line (6) brake cylinder 3.10 PRONAR ZKP1400...
  • Page 57 It is not permitted to use the machine with a defective or faulty brake system. sition that allows the brakes to operate normally. G.1.7.599.06.1.EN 3.11 PRONAR ZKP1400...
  • Page 58 (2) of the driving axle. By turning the brake shoes, immobilise the rake. The mechanism crank (1) clockwise, the steel parking brake must be released before cable tightens, causing the brake spreader driving - the steel cable must hang loosely. G.1.7.599.07.1.EN 3.12 PRONAR ZKP1400...
  • Page 59 The hydraulic system was filled with Agrol U Lotos The system is fed from the tractor's ex- hydraulic oil. ternal hydraulic system via hydraulic quick couplings (5). The various machine operator's cab using a remote control (8). control functions are carried out from the G.1.7.599.08.1.EN 3.13 PRONAR ZKP1400...
  • Page 60 Correct operation of the rake is en- nected to the tractor. The control of the in- sured by sensors located on the raking dividual machine functions is carried out arms of the machine. by means of a remote control (1), which G.3.2.585.07.1.EN 3.14 PRONAR ZKP1400...
  • Page 61 Power supply +12V nection cable. Left indicator The layout of the electrical installation Right indicator components is shown in drawing Lighting STOP light installation. Rear position lamp left G.1.7.599.10.1.EN Rear position lamp, right Right indicator 3.15 PRONAR ZKP1400...
  • Page 62 Chapter3 Construction and principle of operation 3.16 PRONAR ZKP1400...
  • Page 63 REMOTE CONTROL...
  • Page 64 The control of the in- located on the raking arms of the machine. dividual machine functions is carried out by means of a remote control (1), which sends signals to the hydraulic distributor coils. The distributor actuates the relevant PRONAR ZKP1400...
  • Page 65 EMERGENCY STOP OF MACHINE ignition key. Table 4.1. Remote control buttons Button Pictogram Function Raising / lowering left arms to over swath / working position Raising / lowering right arms to over swath / working position PRONAR ZKP1400...
  • Page 66 Automatic folding into transport position Lowering all arms to working position Hold From the transport position automatically to the over swath position Rear arm width adjustment Width adjustment of the front arms Arms folding Arms extending Button inactive Button inactive PRONAR ZKP1400...
  • Page 67 (first the front left frame is lifted ately. It is advisable to check all the functions of the rake then the rear left frame is lifted) before operating the machine. PRONAR ZKP1400...
  • Page 68 / fold Check the correct locking of the rear arms before the machine. starting to drive. It is forbidden to lay out / fold the machine under and in direct proximity to overhead power lines. J.1.7.599.02.1.EN PRONAR ZKP1400...
  • Page 69 9 - 12mm. signalled by a yellow LED next to the M12 connector. Fourteen inductive sensors are mounted that monitor the swing and extension of on the rake structure, located on the arms the raking mechanisms. J.1.7.599.02.2.EN PRONAR ZKP1400...
  • Page 70 Chapter 4 Remote control PRONAR ZKP1400...
  • Page 71 RULES OF USE...
  • Page 72 (PTO) ter- a minimum distance. 20 mm from the minals of the tractor and the machine tapered covers (5) of the shaft uni- is the smallest. versal joints. PRONAR ZKP1400...
  • Page 73 • Coat the outer surface of the inner for details on fitting and checking profile tube (4) with grease. the shaft. • Slide off the profile tubes (3) (4) and H.1.7.599.07.1.EN PRONAR ZKP1400...
  • Page 74 • Connect the lower pins (1) to the three-point linkage closer to the pins linkages (B) and secure with pins. (1) of the rake. • Connect the lines of the air brake • Adjust the tractor linkages (B) to the system. PRONAR ZKP1400...
  • Page 75 • Connect the hydraulic lines to the tractor.. three-point linkage. • Lift the rake with the tractor's • Raise the support (2) and secure with PRONAR ZKP1400...
  • Page 76 Turn the crank of the brake mechanism counterclockwise as far as it will go. H.1.7.599.01.1.EN PRONAR ZKP1400...
  • Page 77 (2) to reduce the overall chine is in operation and running. transport height. Ensure that the parking brake is released before moving off. (I) Unlock and pull out the pin (3), then fold the cover into position PRONAR ZKP1400...
  • Page 78 (3). When removing the rake arms • Remove the twenty raking arms (1), remove the safety pin (2) 599-H.04-1 Figure 5.6 Operation of protective guards (1) raking arm (2) pin (3) main frame PRONAR ZKP1400...
  • Page 79 • Raise the support arms with the rake assemblies to the transport position - position (A). • Check the security of the rear arms with the ratchet. 599-H.08-1 Figure 5.7 Locking rear arms (1) ratchet (2) folding cylinder (3) extension actuator (4) sensor H.1.7.599.02.1.EN PRONAR ZKP1400...
  • Page 80 By increasing the raking width, the against unauthorised access. swath width increases. • If the rake arms (1) have been dis- To change the working width: assembled, they must be fitted by • Position the rake in the over swath 5.10 PRONAR ZKP1400...
  • Page 81 The rake height adjustment must be made links. after the machine has been lowered to the Adjust height 599-H.05-1 Figure 5.9 Setting the raking height (A) raising the raking unit (B) lowering the raking unit (1) crank (2) counter nut 5.11 PRONAR ZKP1400...
  • Page 82 The choice of rake height depends on the 578-H.11-1 Figure 5.10 Adjustment of raking phases (A) arms in working position (B) arms raised (C) arms raised (D) lowering arms (1) rake phase adjustment lever (2) lever linkage (3) cotter pin 5.12 PRONAR ZKP1400...
  • Page 83 When the machine is in • press P1 ; depending on the op- operation, the suspension system must be erating status, the left arms are raised switched to position control operation. from the working position to the over 5.13 PRONAR ZKP1400...
  • Page 84 Figure 5.11 Remote control (1) ON/OFF button (2) display The individual functions of the rake are carried out using the remote control (1), a description of which can be found in the following table. 5.14 PRONAR ZKP1400...
  • Page 85 Lower all arms to working position Hold P4 - automatic unfolding from transport position / over swaths Activation of the rear arm width adjustment Activation of the front arm width adjustment Arms folding Arms extending Button inactive Button inactive H.1.7.599.03.1.EN 5.15 PRONAR ZKP1400...
  • Page 86 599-H.06-1 Figure 5.12 Disconnection from the carrier (1) parking brake (2) air plug (3) hydraulic plug (4) electric cable (5) 3-pin plug (6) parking support (7) safety element (8) cable support (9) drive shaft (10) safety device 5.16 PRONAR ZKP1400...
  • Page 87 Place the wires the shaft has not been dismantled, it is es- on the bracket (8). sential that the PTO drive on the tractor is not activated during the transport run. Disconnect the red brake line H.1.7.599.04.1.EN 5.17 PRONAR ZKP1400...
  • Page 88 • Monitor the temperature of the tyres during the all-day cycle. SERVICE. • Regularly check and maintain the • Avoid damaged pavement, sudden correct tyre pressure as recom- and variable manoeuvres and high mended in the manual (especially speeds when turning. H.1.7.599.05.1.EN 5.18 PRONAR ZKP1400...
  • Page 89 As a result of long-term lubrication points, etc. High water effects of various substances, the jet pressure can cause mechanical aging process is accelerated and the 5.19 PRONAR ZKP1400...
  • Page 90 Wipe off Observe environmental protection any excess grease or oil with a dry rules, clean the machine in the des- cloth. ignated areas. H.1.7.578.06.1.EN 5.20 PRONAR ZKP1400...
  • Page 91 • At the end of the season, the remote a long period of time, it is essential control and cabling must be removed to protect it from the elements, es- from the tractor cab and protected pecially those that cause corrosion from the weather. H.1.7.599.06.1.EN 5.21 PRONAR ZKP1400...
  • Page 92 Chapter5 Rules of use 5.22 PRONAR ZKP1400...
  • Page 93 SCHEDULE OF TECHNICAL INSPECTIONS...
  • Page 94 Authorised Sales centre. and Service Outlets (APSiO). After the warranty expires, it is recom- In the event of unauthorised repairs, mended that servicing is carried out by changes to the factory settings or actions specialised repair shops. I.1.7.578.01.1.EN PRONAR ZKP1400...
  • Page 95 Inspection every 500 operating hours or every 12 months, whichever comes first. All maintenance Maintenance Operator must also be carried out every 250 hours of opera- tion before starting work. Maintenance Service . Inspection every 4 years of machine use (1) - post-warranty service PRONAR ZKP1400...
  • Page 96 • 6.22 Inspection of electrical installation and sig- • 6.23 nalling elements Checking the attachment of the spring tines 6.24 • to the rake arms Checking and topping up gearbox oil • 6.25 Gearbox oil change • • PRONAR ZKP1400...
  • Page 97 Piston rod stroke in pneumatic systems 25 - 45 mm 5 millime- Minimum brake lining thickness ters Angle between spreader axis and fork With the brake applied Parking brake 100 millim- Permissible parking brake cable play eters I.1.7.599.01.1.EN PRONAR ZKP1400...
  • Page 98 Ensure that the machine does e.g. when measuring the play of the not roll during inspection. running axle bearings. Take special • If the wheel needs to be lifted during care then. I.1.7.599.02.1.EN PRONAR ZKP1400...
  • Page 99 DANGER Damaged tyres or rims can cause a serious accident. I.1.7.599.03.1.EN PRONAR ZKP1400...
  • Page 100 • If the valve stem does not want to return to its position, wait until the tank Figure 6.3 Air reservoir (1) drain valve (2) air tank empties. Then unscrew and clean or replace the valve with a new one. I.3.2.589.05.1.EN PRONAR ZKP1400...
  • Page 101 Before winter, it is advisable to seal cleanliness connections the gasket using preparations designed sockets agricultural tractor for this purpose (e.g. silicone lubricants for before connecting machine. rubber components). Clean or repair tractor sockets if necessary. I.1.7.599.04.1.EN PRONAR ZKP1400...
  • Page 102 THE SCOPE OF ACTIVITIES the raking units are in operation, take extra care. The telescopic shaft shields must be complete and • Check the completeness of the safety correctly secured with chains. shields. • Check that the shields are fitted 6.10 PRONAR ZKP1400...
  • Page 103 (2) are complete. • If necessary, tighten the screw con- • Check the security and completeness nections of the casing mountings, of the wheel caps (1). refill the pins. I.1.7.599.05.1.EN 6.11 PRONAR ZKP1400...
  • Page 104 • Check the correct functioning of the water through the blocked vents. other systems on an ongoing basis If damage is found, replace the during trailer operation. actuator. When installing the I.1.7.599.05.1.EN 6.12 PRONAR ZKP1400...
  • Page 105 When the gate valve is out with compressed air. Assembly removed, the cover will be pushed should be carried out in reverse order. out by a spring, located in the filter I.3.2.589.09.1.EN 6.13 PRONAR ZKP1400...
  • Page 106 • Remove the top and bottom caps and 5 mm. check the thickness of the cladding. • Inspect the remaining cladding for • The brake shoes must be replaced if wear and tear. the brake lining thickness is less than I.1.7.599.06.1.EN 6.14 PRONAR ZKP1400...
  • Page 107 • If play is perceptible, carry out an ad- arately, bearing in mind that the jack justment of the bearings. Unnatural must be on the opposite side of the sounds emanating from the bearing wedges. can be symptoms of excessive 6.15 PRONAR ZKP1400...
  • Page 108 In relubricated. this case, the bearing, together with • Check the condition of the hub cap, the sealing rings, must be replaced replace with a new one if necessary. with a new one, or cleaned and I.1.7.599.07.1.EN 6.16 PRONAR ZKP1400...
  • Page 109 • If the angle of the spreader arm (2) (5) Pin position and the piston rod travel exceeds (A) arm position in deceleration position (B) position of arm in braking position the range specified above, the brake must be adjusted. I.1.7.599.08.1.EN 6.17 PRONAR ZKP1400...
  • Page 110 • Clean the valve, blow out with com- pressed air. Figure 6.11 Air reservoir (1) drainage valve (2) tank • Replace the gasket. • Screw in the valve, fill the tank with air, check the tank for leaks. I.3.2.589.13.1.EN 6.18 PRONAR ZKP1400...
  • Page 111 • Check cable tension (1). Place the rake and tractor on level • With the mechanism screw fully re- ground. moved, the cable should dangle • Place chocks under one wheel of the about 150 mm. machine. 6.19 PRONAR ZKP1400...
  • Page 112 • Tension the cable (1) and tighten the cable should sag approximately 150 nuts (4) of the clamps. mm. The axle spreader levers should • Apply the parking brake and release be in the rest position. it again. Check (approximately) the I.3.2.589.14.1.EN 6.20 PRONAR ZKP1400...
  • Page 113 (jamming of hydraulic valves, has been rectified. scratching of cylinder surfaces, etc.). I.1.7.599.09.1.EN 6.21 PRONAR ZKP1400...
  • Page 114 A leak in the system can be detected by ageing process. Bent, permanently de- coating the components to be checked formed, cut or abraded wires only qualify with a cleaning fluid or foaming preparation for replacement. that will not have an aggressive effect on I.1.7.599.10.1.EN 6.22 PRONAR ZKP1400...
  • Page 115 • Check the completeness of all re- flective elements. triangle is fitted to the tractor before • Ensure that a warning reflective driving on a public road. I.1.7.599.10.1.EN 6.23 PRONAR ZKP1400...
  • Page 116 Tight- the machine. • Remove the defective spring tine (1) ening torques for bolted connections. from the arm and insert a new one. Table 6.4. Spring tine Name Catalogue number Quantity Spring tine 178N-02010300-01 I.1.7.599.11.1.EN 6.24 PRONAR ZKP1400...
  • Page 117 • Unscrew the filler cap (1) and control tective clothing, footwear, gloves, goggles, must be cap (2). worn during oil inspection and refilling work. Avoid oil contact with the skin. • Unscrew the drain plug (3) and drain 6.25 PRONAR ZKP1400...
  • Page 118 OIL CHANGE Repair of the gearbox during the warranty period • Place the machine on a firm, level may only be carried out by specialised mechanical workshops. surface. • Unscrew the filler cap (1) and control 6.26 PRONAR ZKP1400...
  • Page 119 Tighten the plug. done in accordance with the oil man- ufacturer's instructions. OIL CHANGE Such notes may be listed on the • Place the machine on a firm, level oil package. 6.27 PRONAR ZKP1400...
  • Page 120 Greasing. If the gearbox is after the first filling. The operation of rotary damaged, contact an authorised service gearboxes amounts to a general visual centre for repair. inspection and lubrication in accordance I.1.7.599.12.1.EN 6.28 PRONAR ZKP1400...
  • Page 121 After thorough washing and visual inspection, install the lubricated components. If nec- essary, bearings and seals should be re- placed with new ones. Lubrication of the running axle bearings should be carried 6.29 PRONAR ZKP1400...
  • Page 122 Sliding plane of the extension arms Main gearbox cross member Rear arm pin Adjustment screw (thread) Guide bushing for running gear Adjustment screw (operating phase change lever) Telescopic PTO shafts * Angular gearbox ** 500H Main gearbox ** 500H Carousel gearboxes *** 6.30 PRONAR ZKP1400...
  • Page 123 Table 6.6. Lubricants ITEM Symbol Description general purpose solid lubricant (lithium, calcium), solid lubricant for heavily loaded parts with MoS or graphite additives anti-corrosion spray ordinary machine oil, silicone spray lubricant Gear oil SAE 90EP (80W90 GL-5) 6.31 PRONAR ZKP1400...
  • Page 124 Chapter 6 Schedule of technical inspections 599-I.09-1 Figure 6.18 Lubrication points on the rake I.1.7.599.13.1.PL 6.32 PRONAR ZKP1400...
  • Page 125 The recommended torques apply to unlubricated steel screws. 1,050 1,150 1,650 1,050 1,450 2,100 (*) - Strength class in accordance with DIN ISO 589-I.10-1 Figure 6.19 Screw with metric thread. (1) Strength class (d) Thread diameter I.1.7.578.13.1.EN 6.33 PRONAR ZKP1400...
  • Page 126 Fit or replace spring tines tines Incorrect rake height Set according to chapter Setting the rake height. Damage to spring Too low an arm position Set according to chapter Setting the rake tines for the raking units height. 6.34 PRONAR ZKP1400...
  • Page 127 (piston rod seal), repair or replace the cylinder if necessary. Damaged hydraulic lines Check and make sure that the hydraulic hoses are tight, not kinked and properly tightened. Replace or tighten as neces- sary. 6.35 PRONAR ZKP1400...
  • Page 128 Replace the wires remote control Electrical wiring not con- Connect the wires nected Defective remote control Replace the remote control Incorrect supply voltage Check the voltage at the tractor's power system socket. Repair the tractor socket or circuit I.1.7.578.13.1.EN 6.36 PRONAR ZKP1400...
  • Page 129 TECHNICAL SUPPORT...
  • Page 130 • Lower the machine, tighten the nuts the ground to prevent sinking into the to the recommended torque and in ground. the correct sequence. • Remove the wheel. J.1.7.599.01.1.DE PRONAR ZKP1400...
  • Page 131 • Place a shackle and bail clamps on screw (1) to the maximum. one end of the line (2). Ensure that • Loosen the nuts (5) of the cable the clamps are fitted correctly. clamps (3). • Fit one end of the cable, replace the PRONAR ZKP1400...
  • Page 132 • Tension the cable with the crank rubber band. mechanism and loosen again. If nec- shackle pin and secure it with new essary, correct the tension of the pins. brake cable. J.1.7.599.02.1.EN PRONAR ZKP1400...
  • Page 133 (4) tapered roller bearing mended due to the deterioration of the bearings. • Secure the crown nut with a cotter pin • Tap the hub gently with a rubber or and fit the hub cover (1). wooden mallet. J.1.7.599.03.1.EN PRONAR ZKP1400...
  • Page 134 The braking force also decreases when actuator and reduces braking performance. the angle of the brake cylinder piston rod During braking, the piston rod travel (1), relative to the spreader arm (3), is not PRONAR ZKP1400...
  • Page 135 (pneumatic the machine brake is off. actuator). Check that the actuator is • Press the brake pedal on the tractor, fitted correctly. PRONAR ZKP1400...
  • Page 136 (7). • If the piston rod travel is not in the • Remove the arm and reposition to correct operating range, repeat the the correct position. adjustment. PRONAR ZKP1400...
  • Page 137 • Perform several braking operations. Stop the machine and check the tem- brake adjustment and test drive perature of the brake drums. again. • If any drum is too hot, correct the J.1.7.599.04.1.EN PRONAR ZKP1400...
  • Page 138 • Ensure that a warning reflective tri- the machine lighting. angle is fitted to the tractor before • Control the various functions of the driving on a public road. machine using the remote control. J.1.7.589.05.1.EN 7.10 PRONAR ZKP1400...
  • Page 139 Table 7.1. Characteristics of Agrol U oil ITEM Name Unit Quality class GL-4 Kinematic viscosity at 100 10.0-11.5 Viscosity index > 95 Flow temperature < - 24 Flash point 7.11 PRONAR ZKP1400...
  • Page 140 (used containers, contaminated mended to use general-purpose machine rags, etc.) are important. The information lubricants that contain anti-corrosion ad- leaflet (product data sheet) should be kept ditives and are highly resistant to water with the lubricant. J.1.7.599.06.1.EN 7.12 PRONAR ZKP1400...
  • Page 141 TYRE SYSTEM...
  • Page 142 Section 7 Tyre system U-K.01-1 Table 7.1 Machine tyres Item Tyre dimensions Wheel rim size Pressure in tyres 500 / 45- R22.5 142A8 FL09 16PR 16.00 x 22.5; 320 kPa PRONAR ZKP1400...