PRONAR ZKP801 Operator's Manual
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PRONAR ZKP801 Operator's Manual

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PRONAR Sp. z o.o.
17-210 NAREW, UL. MICKIEWICZA 101A, PODLASKIE PROVINCE, POLAND
PHONE: +48 085 681 63 29
+48 085 681 63 81
FAX:
+48 085 681 63 83
OPERATOR MANUAL
PRONAR ZKP801
TRANSLATION OF THE ORIGINAL COPY OF THE MANUAL
KEEP FOR FUTURE REFERENCE
PUBLICATION NO.: 595.01.UM.1B.PL
ROTARY RAKE
EDITION: 1B
12-2021
+48 085 681 64 29
+48 085 681 63 82
+48 085 682 71 10
www.pronar.pl
EN

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Summary of Contents for PRONAR ZKP801

  • Page 1 PRONAR Sp. z o.o. 17-210 NAREW, UL. MICKIEWICZA 101A, PODLASKIE PROVINCE, POLAND PHONE: +48 085 681 63 29 +48 085 681 64 29 +48 085 681 63 81 +48 085 681 63 82 FAX: +48 085 681 63 83 +48 085 682 71 10 www.pronar.pl...
  • Page 3 INTRODUCTION...

  • Page 4: Introduction

    The Operator Manual is intended for the end user. For this reason, some required maintenance activities are listed in the inspection tables but the procedure is not described in this Operator Manual. To perform these steps, call the manufacturer's authorized service centre. U.01.2.EN PRONAR ZKP801...

  • Page 5: Introduction

    Manual describe useful advice for the ma- chine operation and are marked with the sign TIP. In order to focus the user's attention on the need to perform maintenance, the rel- evant section of the Operator Manual is marked with the clock pictogram. U.02.2.EN PRONAR ZKP801...

  • Page 6: Directions Used In This Operator Manual

    (the operator is chine's forward travel. facing the mechanism). U.03.1.EN 595-U.01-1 Figure 1.1 Directions used with reference to the machine (A) front, (B) rear, (C) left side, (D) right side PRONAR ZKP801...

  • Page 7: Inspect The Machine Upon Delivery

    • Check technical condition of covers hydraulic oil. and protection devices. Discovered defects should be notified di- • Check condition of paint coating; rectly to the seller in order to remove them. check the machine for traces of U.11.3.EN PRONAR ZKP801...

  • Page 8: First Start-Up Of The Machine

    • Check oil level in bevel gears. PTO shaft can be still slid when • Check technical condition of PTO the smallest angle is set (while shafts, their shields and securing turning), make sure that the PRONAR ZKP801...
  • Page 9 • Start tractor PTO slowly (starting the be conducted according to the sequence drive of the raking assembly gears) shown below. and leave it for a few minutes. • Hitch the machine to tractor. Check that there is no knocking PRONAR ZKP801...
  • Page 10 If a fault cannot be rectified or the repair sounds originating from the rubbing could void the warranty, please contact of moving elements, retailer for additional clarifications or to • hydraulic oil leak, perform the repair. U.12.4.EN PRONAR ZKP801...

  • Page 13: Table Of Contents

    Contents INTRODUCTION INTRODUCTION ______________________________________________________________________________________ 2 SYMBOLS APPEARING IN THIS OPERATOR MANUAL _____________________________________________________ 3 DIRECTIONS USED IN THIS OPERATOR MANUAL ________________________________________________________ 4 INSPECT THE MACHINE UPON DELIVERY _______________________________________________________________ 5 FIRST START-UP OF THE MACHINE_____________________________________________________________________ 6 BASIC INFORMATION IDENTIFICATION __________________________________________________________________________ 1.2 INTENDED USE ___________________________________________________________________________ 1.3 EQUIPMENT ______________________________________________________________________________ 1.5 TERMS &...
  • Page 14 INSPECTION OF CONNECTION PLUGS AND SOCKETS ________________________________________ 5.10 INSPECTION OF PROTECTIVE SHIELDS _____________________________________________________ 5.11 OPERATE TRANSMISSION _________________________________________________________________ 5.12 CHECK AND REPLACE SPRINGTINES _______________________________________________________ 5.14 MAINTENANCE OF ELECTRICAL SYSTEM AND WARNING ELEMENTS __________________________ 5.15 5.10 HYDRAULIC SYSTEM MAINTENANCE _______________________________________________________ 5.16 5.11 REPLACE HYDRAULIC LINES ______________________________________________________________ 5.18 5.12 LUBRICATION ____________________________________________________________________________ 5.19...

  • Page 17: Basic Information

    BASIC INFORMATION...

  • Page 18: Identification

    B - machine type/symbol C - year of manufacture, D - gross weight [kg], E - serial number, F - Quality Control stamp, G - axle load [kg], H - hitch load [kg]. 578-E.01-1 Figure 1.1 Location of the nameplate. E.1.7.578.01.1.EN PRONAR ZKP801...

  • Page 19: Intended Use

    • have the required authorisation to and correctly, drive the vehicle and are familiar • adhere to the established mainte- with the road traffic regulations and nance and adjustment plans, transport regulations. • comply with general safety regulations PRONAR ZKP801...
  • Page 20 / hp 59 / 80 demand – use of other oil is permitted, on condition that it may be mixed with the existing oil. w zgrabiarce. Detailed information can be found on the product information card. E.1.7.595.02.1.EN PRONAR ZKP801...

  • Page 21: Equipment

    Wide-angle shaft for connecting the rake to tractor ● Reflective warning triangle ● Document holder ● Raking springtines safeguards ● Wide tread tyres 340/55-16 ● Recommended wide-angle shaft for connecting the rake to tractor tractor: 7G4R081CE007WR7A B&P E.1.7.578.03.2.EN PRONAR ZKP801...

  • Page 22: Terms & Conditions Of Warranty

    • use of damaged machine, or refund. • repairs carried out by unauthorised PRONAR Sp. z o.o. Narew guarantees the persons, repairs carried reliable operation of the machine when it is...

  • Page 23: Transport

    Persons oper- cially designed for this purpose (Figure ating reloading equipment must have the 1.3). Securing point is marked with infor- qualifications required to operate these mation decal. 4380 595-E.02-1 Figure 1.2 Machine’s centre of gravity PRONAR ZKP801...
  • Page 24 During loading, rotary rake should be placed in trans- port position. When lifting the machine take special care to avoid tipping over the machine and the PRONAR ZKP801...
  • Page 25 The tare weight of the rotary rake in be placed under the wheels of the rotary condition ready for travel is given in table rake to prevent it from rolling. The chocks (3.1). must be fixed to the platform of the vehicle. E.1.7.578.05.1.EN PRONAR ZKP801...

  • Page 26: Environmental Risk

    Detailed information on hydraulic Oil which has been used up or is un- oils can be found in the Material Safety suitable for further use owing to loss of its Data Sheets. E.1.7.578.06.1.EN 1.10 PRONAR ZKP801...

  • Page 27: Withdrawal From Use

    (overhead crane, crane or hoist etc.) and use personal protection equipment, i.e. protective cloth- ing, footwear, gloves and eye protection etc. Avoid contact of skin with oil. Do not allow used hy- draulic oil to spill. E.1.7.578.07.1.EN PRONAR ZKP801 1.11...
  • Page 28 Section 1 Basic information 1.12 PRONAR ZKP801...

  • Page 29: Safety Advice

    SAFETY ADVICE...

  • Page 30: Safe Use

    • The machine must not be used for to health which may arise as a result. purposes other than those for which F.1.7.578.01.1.EN PRONAR ZKP801...

  • Page 31: Safety When Hitching The Machine

    • Be especially careful when hitching • The machine disconnected from the and unhitching the machine. carrying vehicle must be secured • When hitching, there must be nobody against unauthorized use by means between the machine and the carrier of safety devices. F.1.7.578.02.1.EN PRONAR ZKP801...

  • Page 32: Safety Rules When Maintaining Hydraulic System

    • Repair and replacement of hydraulic • In the event of injuries being caused system elements should be entrusted by pressurised hydraulic oil, contact to the appropriately qualified persons. F.1.7.578.03.1.EN PRONAR ZKP801...

  • Page 33: Safety During Transport Travel

    • Do not exceed the maximum speed F.1.7.578.04.1.EN PRONAR ZKP801...

  • Page 34: Safety During Maintenance Work

    • Regularly perform service inspec- also damage the machine and inval- tions of machine as recommended by idate the warranty. PRONAR ZKP801...
  • Page 35 CO the machine must be kept in a clean foam extinguisher. condition. • Regularly check technical condition Observe the rules contained in and mounting of all guards and chapter “Cleaning the machine”. F.1.7.578.05.1.EN PRONAR ZKP801...

  • Page 36: Safety During Machine Operation

    • Do NOT approach the machine until • Before starting work, always check the rotating parts come to a complete condition and correct attachment of stop. springtines on raking arms. F.1.7.578.06.1.EN PRONAR ZKP801...

  • Page 37: Safe Operation Of The Pto Shaft

    • Disconnected PTO shaft should be • The drive shaft must be equipped PRONAR ZKP801...
  • Page 38 • Do NOT go over and under the shaft • Before connecting PTO shaft, make or stand on it equally during work as certain that the PTO rotation direction also when the machine is parked. is correct. F.1.7.578.07.1.EN 2.10 PRONAR ZKP801...

  • Page 39: Residual Risk

    Safety advice Section 2 2.8 RESIDUAL RISK Pronar Sp. z o. o. in Narew has made checks when carrier vehicle (agricul- every effort to eliminate the risk of acci- tural tractor) is connected and engine dents. There is, however, a certain residual is running.

  • Page 40: Information And Warning Decals

    Before beginning servicing or repair work, turn off the tractor engine and remove the key from the ignition. 178N-00000002 Do not reach into crushing space because elements may move. Danger of crushing hands or fingers. 178N-00000005 2.12 PRONAR ZKP801...
  • Page 41 Maximum allowable PTO shaft rotation speed is 540 rpm. 185N-00000004 Risk of injury when machine is being ar- ranged in transport or working position. 185N-00000007 Do not stand directly behind the tractor while operating the rear hitch. 185N-00000008 PRONAR ZKP801 2.13...
  • Page 42 Section 2 Safety advice Item Decal Meaning Keep a safe distance from electric power lines. 185N-00000009 Grease the machine according to the lubri- cation schedule in the Operator Manual. 185N-00000011 Symbol of the ZKP801 machine. 595N-00000002 2.14 PRONAR ZKP801...
  • Page 43 Safety advice Section 2 595-F.01-1 Figure 2.1 Locations of information and warning decals. F.1.7.595.09.1.EN PRONAR ZKP801 2.15...
  • Page 44 Section 2 Safety advice 2.16 PRONAR ZKP801...

  • Page 45: Design And Operation

    DESIGN AND OPERATION...

  • Page 46: Technical Specification

    (lubricated with grease) Type of rotor transmissions Backstop and overload clutch PTO overload protection 900Nm Minimum power demand hp / kW 80 / 59 Maximum PTO speed Tare weight 2,600 Axle load 1,450 Hitch load 1,150 PRONAR ZKP801...
  • Page 47 Air pressure in the tyres Load index (min.) Speed index (min.) Raking assembly tyres Tyre 16 x 6.5 – 8 (6PR) Air pressure in the tyres Other information Electrical system voltage Raising the rotors to transport position hydraulic G.1.7.595.01.1.EN PRONAR ZKP801...

  • Page 48: General Design

    Section 3 Design and operation 3.2 GENERAL DESIGN 595-G.01-1 Figure 3.1 ZKP801 rotary rake design (1) main frame (2) right raking assembly (3) left raking assembly (4) load bearing suspension (5) axle system (6) drive system (7) forming shield (8) protection guard Rotary rake design is shown in figure (3.1).

  • Page 49: Suspension System And Wheels

    (8) with system enables the rotary rake to accu- lower pins for connection to the tractor rately follow the tractor track even at high three point linkage. driving speeds. The three point linkage frame is connected G.1.7.578.03.1.EN PRONAR ZKP801...

  • Page 50: Raking Assembly

    The height of raking arm tating. Depending on the rotation direction setting above the surface is regulated by of the raking assembly, there are right the adjustment screw (5) and secured by and left raking arms. The raking arms are the interlock. PRONAR ZKP801...
  • Page 51 The raked swath springtine. Broken springtine in the swath is retained by the forming shield, due to may damage other agricultural machines which it is formed into an even windrow. In operating in the field. G.1.7.578.04.1.EN PRONAR ZKP801...

  • Page 52: Drive Transmission

    Torque is transmitted from the tractor PTO PTO shafts with overload protection clutch through a wide-angle PTO shaft (1) to the (4). The rotor transmissions rotate in the driving shaft (2). Next, torque is transferred direction indicated by arrows in the figure. G.1.7.578.05.1.EN PRONAR ZKP801...

  • Page 53: Hydraulic System

    In such con- supplied from the tractor external hydraulic figuration the pistons of both lifting/low- system through hydraulic quick couplers. ering hydraulic cylinders can move freely. Quick couplers for controlling the lifting / Consequently, the raking assemblies can PRONAR ZKP801...
  • Page 54 Overflow valve (4) valve is adjusted using a knob with the stabilizes and adjust maximal pressure in option of securing the settings with a lock the hydraulic system. It protects hydraulic nut. system from unpredictable overload. The G.1.7.595.06.1.EN 3.10 PRONAR ZKP801...

  • Page 55: Lighting System

    Symbol Function of the electrical system with the tractor 7-pin socket, front should be made through an appropriate Rear right lamp assembly connection lead that is part of the ma- Rear left lamp assembly chine's standard equipment. PRONAR ZKP801 3.11...
  • Page 56 White Left indicator (yellow) Black 2/54 unused 3/31 Ground (white) Blue Right indicator (green) Orange Rear right parking light 5/58R Green (brown) 6/54 STOP light (red) Black and green Rear left parking light Brown (black) Yellow G.1.7.578.07.1.EN 3.12 PRONAR ZKP801...

  • Page 57: Correct Use

    CORRECT USE...

  • Page 58: Connect The Machine To The Carrier Vehicle

    DANGER DANGER When connecting the hydraulic lines to the tractor, make sure that the tractor and rotary rake hydraulic Use only genuine pins and safeguards to hitch the system are not under pressure. machine to the carrier vehicle. PRONAR ZKP801...
  • Page 59 Before connecting to the carrier vehicle, check tech- • Connect the articulated telescopic nical condition of shaft guards as well as complete- ness and condition of protecting chains. shaft (3) to the PTO of the carrier (tractor) and secure it with safety PRONAR ZKP801...
  • Page 60 Hydraulic and electric lines should be routed in such a way that they do not get caught in the moving parts of the machine and the carrier and are not exposed to kinking or cutting during turning. H.1.7.595.01.1.EN PRONAR ZKP801...

  • Page 61: Transporting The Machine

    For transport to place of work and back, DANGER set the rotary rake in transport position. Only transport the machine with the telescopic shaft In order to set the machine from working disconnected. PRONAR ZKP801...
  • Page 62 (I) take the cotter pin out (3), In order to disassemble the then fold protective cover to (2) raking arm, take out securing 578-H.04-1 Figure 4.4 Install the raking arms (1) raking arm (2) - securing cotter pin (3) main frame PRONAR ZKP801...
  • Page 63 Figure 4.5 Operate the swath forming shields (A) swath forming shield in working position, (B) swath forming shield in transport position (1) swath forming shield (2) arm of the swath forming shield lock mechanism (3) pin of the swath forming shield lock mechanism PRONAR ZKP801...
  • Page 64 • Make sure that catch (2) keeps the 595-H.06-1 Figure 4.6 Setting the rotary rake in transport position (1) cylinder pawl cable (2) beam catch (3) hitch pin (4) lift / lower cylinder interlock valve H.1.7.595.02.1.EN PRONAR ZKP801...

  • Page 65: Machine Operation

    Lower • Turn off tractor engine and remove the swath forming shield (1) the key from the ignition switch, and lock it in working position PRONAR ZKP801...
  • Page 66 (1) - figure (4.3). Turn the crank (1) clockwise (A) to raise the raking assembly. 578-H.09-1 Figure 4.8 Set the raking height (A) raising of the raking assembly (B) lowering of the raking assembly (1) crank (2) lock nut 4.10 PRONAR ZKP801...
  • Page 67 (3). 578-H.11-1 Figure 4.9 Adjust raking phases (A) arms in the operating position (B) raising arms (C) raised arms (D) lower the arms (1) raking phase adjustment lever (2) lever cable (3) cotter pin PRONAR ZKP801 4.11...
  • Page 68 H.1.7.595.03.1.EN 4.12 PRONAR ZKP801...

  • Page 69: Unhitch The Machine From The Carrier Vehicle

    • place chocks under rotary rake wheel. remember not to engage the PTO drive of the tractor during transport travel. Wheel chocks shall be so placed PRONAR ZKP801 4.13...
  • Page 70 595-H.10-2 Figure 4.10 Disconnecting the rotary rake (1) PTO shaft for connection with tractor (2) shaft bracket (3) hydraulic lines (4) line bracket (5) support (6) pin with cotter pin (7) electric wire (8) safety device H.1.7.578.04.1.EN 4.14 PRONAR ZKP801...

  • Page 71: Proper Use And Maintenance Of Tyres

    • When machine is operated all day, section 5. MAINTENANCE. check temperature of tyres. • Regularly check and maintain the • Avoid potholes, sudden manoeuvres correct pressure in tires in accordance or high speeds when turning. with the instructions (especially if not H.1.7.578.05.1.EN PRONAR ZKP801 4.15...

  • Page 72: Clean The Machine

    As a result of long-term • For cleaning maintenance reaction of some substances, the of plastic coated surfaces it is ageing process may be accelerated 4.16 PRONAR ZKP801...
  • Page 73 Remove excess oil or previous thorough washing. grease with a dry cloth. H.1.7.578.06.1.EN PRONAR ZKP801 4.17...

  • Page 74: Storage

    The machine should be very carefully increased to an appropriate value. washed and dried. • PTO shafts should be stored in hori- • Corroded places should be cleaned of zontal position. rust, degreased and protected using H.1.7.578.07.1.EN 4.18 PRONAR ZKP801...
  • Page 75 MAINTENANCE...

  • Page 76: Basic Information

    Authorised After the warranty period, we recom- Points of Sale and Service (APSS). mended that these inspections should be The warranty will be void if you attempt un- performed by specialised workshops. authorized repairs, modify factory settings I.1.7.578.01.1.EN PRONAR ZKP801...

  • Page 77: Periodic Maintenance Schedule

    12 months, whichever comes first. Before Maintenance Operator starting work, also perform all inspection steps inspection every 250 hours of operation. Maintenance Inspection carried out every 4 years of the ma- Service inspection chine use (1) - post-warranty service PRONAR ZKP801...
  • Page 78 See section: “Inspection of nut Inspection of nut and bolt connections and bolt connections” (1) in accordance with the PTO shaft’s Operator Manual (2) after the first month of use, every 6 months of use (3) first change I.1.7.578.02.1.EN PRONAR ZKP801...

  • Page 79: Half Axle Maintenance

    Ensure that machine will arrow in figure (5.1). Lifting jack not move during inspection. must be suitable for machine • Raise the wheel (opposite to the side weight. where chocks are placed). Lifting jack should be positioned PRONAR ZKP801...
  • Page 80 The nut must In such an event the bearing, together not be excessively tightened. Do with sealing ring, should be replaced with not apply excessive pressure new parts, or cleaned and greased again because working conditions of PRONAR ZKP801...
  • Page 81 The wheel should turn smoothly without jamming and detectable resistance. Only adjust bearings, when the machine is hitched to a tractor. 578-I.07-1 Figure 5.2 adjustment of road wheel axle bearings (1) hub cover (2) castellated nut (3) - securing cotter pin I.1.7.578.03.1.EN PRONAR ZKP801...

  • Page 82: Wheel Maintenance

    • In case of mechanical damage sequence shown in figure - Sequence consult the nearest tyre service and of nut tightening check whether the tyre or wheel • Place lifting jack and lift rotary rake. defect requires replacement. • Dismount wheel. PRONAR ZKP801...
  • Page 83 • at regular intervals (50 h). a torque spanner. Before commencing The inspection should be repeated individ- work, ensure that correct tightening torque ually if a wheel has been removed from value is set. the wheel axle. I.1.7.578.04.1.EN PRONAR ZKP801...

  • Page 84: Inspection Of Connection Plugs And Sockets

    Figure 5.5 Machine’s connections (2) electrical plug (3) hydraulic plug elements). Each time before hitching the machine, in- spect technical condition and cleanness of connectors and sockets in tractor. If nec- essary, clean or repair tractor sockets. I.1.7.578.05.1.EN 5.10 PRONAR ZKP801...

  • Page 85: Inspection Of Protective Shields

    PTO shafts and their shields. • If necessary, tighten the bolt connec- PROCEDURE • Check the protective shields for com- tions fixing the shields. pleteness and correct mounting. • Visually inspect technical I.1.7.578.06.1.EN PRONAR ZKP801 5.11...

  • Page 86: Operate Transmission

    (2). CHECK OIL LEVEL • If necessary unscrew plug (1) and • Set the machine on a hard and level add oil to the required level. Tighten surface. the plug. • Unscrew inspection plug (2). 5.12 PRONAR ZKP801...
  • Page 87 Figure 5.7 Rotor transmission (1) adjusting bolt grease nipple (2) working mode change lever grease nipple Lubricate the rake’s bevel gears with gear oil SAE 90 EP (API GL-5 SAE 80W/90) adding 1.1 litres for each one. I.1.7.578.07.1.EN PRONAR ZKP801 5.13...

  • Page 88: Check And Replace Springtines

    • Install bolt, raking spring safeguard and angle section. Tighten the nut according to table Tightening torque using the correct tightening torque for nut and bolt connections. Table 5.3. Springtine Name Part number Quantity Springtine 178N-02010300 I.1.7.578.08.1.EN 5.14 PRONAR ZKP801...

  • Page 89: Maintenance Of Electrical System And Warning Elements

    All electrical system • Check completeness of all reflectors. repairs must be performed only by suitably qualified personnel. • Before driving on to public road, check that the tractor is equipped with a warning reflective triangle. I.1.7.578.09.1.EN PRONAR ZKP801 5.15...

  • Page 90: Hydraulic System Maintenance

    "droplets" stop using the ma- atomised (oil vapour), or in the case of fire chine until faults are remedied. during which toxic compounds may be If an oil leak is found on hydraulic con- released. nections, tighten the connections. If this 5.16 PRONAR ZKP801...
  • Page 91 10 (3/8”) 50÷70 M22x1,5 | M24x1,5 | M26x1,5 13 (1/2”) 50÷70 M26x1,5 | M27x1,5 | M27x2 16 (5/8”) 70÷100 M30x1,5 | M30x2 | M33x1,5 20 (3/4”) 70÷100 M38x1,5 | M36x2 25 (1”) 100÷150 M45x1,5 32 (1.1/4”) 150÷200 I.1.7.578.10.1.EN PRONAR ZKP801 5.17...

  • Page 92: Replace Hydraulic Lines

    4 years regardless of their technical Flexible hydraulic lines must be replaced every 4 years due to their working characteristics and mate- condition. This should be done in spe- rial (ageing, high pressure, variable loads). cialised workshops. I.1.7.578.11.1.EN 5.18 PRONAR ZKP801...

  • Page 93: Lubrication

    After careful washing and inspection, mount lubricated elements. If necessary, bearing and seals should be replaced with new parts. Lubri- cation of half axle bearings shall be per- formed at least once in 2 years or every PRONAR ZKP801 5.19...
  • Page 94 Adjustment bolt (working mode change lever) Hitch pin Bearing assembly PTO shafts * Bevel gear ** 500H Rotor transmission *** H - hour | D - day | M - month | BU - always before use 5.20 PRONAR ZKP801...
  • Page 95 Item Symbol Description machine general-purpose grease (lithium, alkaline), Grease for heavily loaded elements with addition of MoS or graphite anticorrosion preparation in aerosol ordinary machine oil, silicon grease in aerosol SAE 90EP (80W90 GL-5) transmission oil . PRONAR ZKP801 5.21...
  • Page 96 Section 5 Maintenance 595-I.08-1 Figure 5.9 Rotary rake lubrication points 5.22 PRONAR ZKP801...
  • Page 97 Maintenance Section 5 595-I.09-1 Figure 5.10 Rotary rake lubrication points I.1.7.595.12.1.EN PRONAR ZKP801 5.23...

  • Page 98: Tightening Bolt Connections

    569-I.09-1 Figure 5.11 Bolt with metric thread (1) resistance class (d) thread diameter Table 5.8. Tightening torque for nut and bolt connections 10.9 THREAD MARKING [mm] TIGHTENING TORQUE [Nm] 1,050 1,150 1,650 1,450 2,100 1,450 2,100 I.1.7.578.13.1.EN 5.24 PRONAR ZKP801...

  • Page 99: Troubleshooting

    Install springtines or replace worn springtines Incorrect raking height Set raking height according to sec- tion Setting raking height Damaged spring- Raking assemblies arms hight Set raking height according to sec- tines set to low tion Setting raking height I.1.7.578.14.1.EN PRONAR ZKP801 5.25...
  • Page 100 Section 5 Maintenance 5.26 PRONAR ZKP801...

  • Page 101: First Assembly Manual

    FIRST ASSEMBLY MANUAL...

  • Page 102: Preparation

    Annex A First assembly manual PREPARATION Due to its large overall dimensions, Pronar IMPORTANT ZKP801 rotary rake is partially dismantled Do NOT perform assembly work under raised and for shipment and transport on a motor ve- unsupported machine. Exercise due caution while assembling the machine.

  • Page 103: Turning The Wheels

    Insert pins (3) and secure with outwards by 180° - (B), screw (4) and washer (5). 578-Z1.01-1 Figure A.1 Turning the wheels (1) axle steering knuckle (2) axle lock (3) link pin (4) bolt (5)- spring washer (6) drawbar Z1.1.7.578.02.1.EN PRONAR ZKP801...

  • Page 104: Installing The Warning Boards

    (4)- spring washer For shipment and transport on a motor ve- hicle, the warning boards are turned and bolted to axle system bracket. Dismantle the boards, turn them outwards by 180° and attach according to figure (A.2). Z1.1.7.578.03.1.EN PRONAR ZKP801...

  • Page 105: Installing The Raking Assemblies

    After connecting the PTO shaft, the rubber raking assembly. 595-Z1.03-1 Figure A.3 Installing the raking assembly (1) transmission bracket pin (2) spring pin (3) shaft with overload clutch (4) raking assembly gear shaft (5) band clip (6) overload clutch Z1.1.7.595.04.1.EN PRONAR ZKP801...
  • Page 106 Annex A First assembly manual PRONAR ZKP801...

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