PRONAR ZM-1500Plus User Manual
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PRONAR ZM-1500Plus User Manual

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PRONAR SP. Z O.O.
17-210 NAREW, UL. MICKIEWICZA 101A, WOJ. PODLASKIE
TEL.:
+48 085 681 63 29
+48 085 681 63 81
FAX:
+48 085 681 63 83
USER MANUAL
SUSPENDED SWEEPER
ZM-1500Plus
ZM-1800Plus
ZM-2300Plus
TRANSLATION OF ORIGINAL MANUAL
EDITION NO. 685.01.UM.1A.EN
PRONAR
ISSUE 1A
02-2024
+48 085 681 64 29
+48 085 681 63 82
+48 085 682 71 10
EN

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Summary of Contents for PRONAR ZM-1500Plus

  • Page 1 PRONAR SP. Z O.O. 17-210 NAREW, UL. MICKIEWICZA 101A, WOJ. PODLASKIE TEL.: +48 085 681 63 29 +48 085 681 64 29 +48 085 681 63 81 +48 085 681 63 82 FAX: +48 085 681 63 83 +48 085 682 71 10...
  • Page 2 Keep this manual for future reference. If the manual is lost or damaged, contact the seller or the manufacturer for a duplicate. Copyright © PRONAR Sp. z o.o. All rights reserved. The entire document is the property of PRONAR Sp. z o. o. and is a work within the meaning of the Act on Copyright and Related Rights.

  • Page 3: Table Of Contents

    1.8.6 Protective gloves 1.18 1.8.7 Safety glasses with side shields 1.19 1.8.8 Industrial protective helmet 1.19 1.8.9 Anti-dust respirator 1.20 CHAPTER 2. BASIC INFORMATION 2.1 Identification 2.1.1 Machine identification 2.2 Intended use of the machine Pronar ZM-1500 / 1800 / 2300Plus...
  • Page 4 5.3.3 Coupling of the machine with the EURO suspension (loader) 5.10 5.3.4 Coupling of the machine with the fork lift. 5.11 5.3.5 Lifting the parking supports 5.12 5.3.6 Adjustment of the electrical installation 5.13 5.4 Working with the machine 5.14 Pronar ZM-1500 / 1800 / 2300Plus...
  • Page 5 6.8 Roller brush operation 6.12 6.8.1 Replacement of roller solid brush (standard) 6.12 6.8.2 Replacement of bent crown brush (optional) 6.15 6.9 Side brush operation 6.18 6.9.1 Side brush adjustment 6.18 6.9.2 Side brush replacement 6.21 Pronar ZM-1500 / 1800 / 2300Plus...
  • Page 6 6.10 Lubrication 6.23 6.11 Operation of the sprinkler system 6.26 6.12 Flow controller (optional) 6.28 6.13 Consumables 6.29 6.13.1 Hydraulic oil 6.29 6.13.2 Lubricants 6.30 6.14 Defects and how to rectify them 6.31 Pronar ZM-1500 / 1800 / 2300Plus...

  • Page 9: Chapter 1. Introduction

    ChAPtER 1. INtRODUCtION Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 10: Dear User

    Remember that the correct service, in accordance with the manufacturer's instructions, reduces the risk of an accident to a minimum, and working with the machine is more efficient and less emergency. Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...
  • Page 11 "Warranty card" and in the sales do- cuments. For information on identifying the machine, see "Basic information" chapter. We recommend that you have the most important serial numbers entered the field below. Machine serial number: WST.3.B-001.01.EN 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus...

  • Page 12: Rules For Using The User's Manual

    The machine was constructed in accordance with applicable standards, documents and current legal regulations. Separate studies can be attached to this manual that can be found in the chapter "Attachments and ad- ditional materials". WST.3.B-002.01.EN Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 13: Target Group

    Responsibilities and permissions The user acquired by the user allows for safe handling of the machine. In unforeseen cases, the user should follow a reasonable procedure and take care of their safety, people located near a working machine and other traffic users. 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus...

  • Page 14: Qualified Person (Qualified Personnel)

    The following persons include qualified persons: • qualified mechanic, • qualified electrician, • qualified plumber. Activities that can be performed by a qualified me- chanic are marked with a pictogram: Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 15: Service Personnel

    A bystander can not be admitted to work with the machine. WST.3.C-002.02.EN 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus...

  • Page 16: Symbols And Tags Used In The Manual

    1.4.3 Advice Additional instructions contained in the manual de- ADVICE scribe useful information on operating the machine and are marked with a frame with the word ADVICE. Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 17: Personal Protective Equipment Pictograms

    Chapter 1 - Introduction 1.4.4 Personal protective equipment pictograms Work shoes reflective vest industrial helmet working clothes respiratory protection safety goggles protective gloves hearing protectors 1.4.5 Qualification pictograms operator qualified mechanic qualified plumber qualified electrician 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus...

  • Page 18: Typography Of The User Manual

    Additional in- formation can also be included in the comment. An example of a comment The required air pressure is described on the sticker placed on the machine frame, over the wheel. 1.10 Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...
  • Page 19 4..References to pages Reference to chapter (place in the manual) related thematically An example of a reference application page 9.4 WST.3.B-004.02.EN 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus 1.11...

  • Page 20: Glossary

    1.12 Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...
  • Page 21 (tractor) to the mating machine. The drive is usually transmitted via an articulated te- lescopic shaft (WPT) and taken up by the machine via the power take-up shaft (WPM). WST.2.3-002.01.EN 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus 1.13...

  • Page 22: Definition Of Directions In The Manual

    Right-hand rotation - clockwise rotation of the me- chanism (operator facing the mechanism). Left-hand rotation - counterclockwise rotation of the mechanism (operator facing the mechanism). WST.2.6-001.11.EN 1.14 Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 23: Final Acceptance

    • Ensure that the hydraulic and electrical connec- tions on the carrier match those on the machine. • Check the condition of the hydraulic system hoses. Make sure the systems are tight. 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus 1.15...
  • Page 24 • malfunction of the hydraulic cylinders, or other faults, diagnose the problem. If the fault cannot be rectified or if rectifying it risks voiding the warranty, contact the point of sale for clarification or repair. WST.2.6-004.01.EN 1.16 Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 25: Personal Protective Equipment

    Remember to properly store and maintain your he- aring protectors. Poorly stored and maintained he- aring protectors lose their protective properties over time. Periodically replace the soundproofing cushions according to the manufacturer's recommendations. 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus 1.17...

  • Page 26: Work Shoes

    Protective gloves should protect the hands from cuts, scratches, abra- sions, punctures and similar injuries to the skin and 1.18 Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 27: Safety Glasses With Side Shields

    The protective helmet must fit correctly to the anato- mical shape of the skull. There are adjustment straps for this purpose. The helmet has a limited shelf life., 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus 1.19...

  • Page 28: Anti-Dust Respirator

    Remember that facial hair can make it difficult to seal the face mask. Minimum half mask recommendations: • type FFP1, in accordance with EN-149: 2001 + A1: 2009, protection against non-toxic liquid or solid aerosols, • P1 class. WST.3.C-004.01.EN 1.20 Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 29: Chapter 2. Basic Information

    ChAPtER 2. BASIC INFORMAtION Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 30: Identification

    Warranty Card, on the sales docu- ments and in the Operating Instructions. Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...
  • Page 31 Chapter 2 - Basic Information 655-2.02-1 Figure 2.2 Nameplate Name of machine 2 Type / symbol 3 Serial number 4 Year of production 5 Total weight [kg] 6 Quality control mark KJ 7 Additional information INF.2.3-001.11.EN 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus...

  • Page 32: Intended Use Of The Machine

    • comply with traffic regulations. The machine may only be used by persons who: • are familiar with the contents of this publication and the documents accompanying the machine, and with the contents of the carrier's operating Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 33: Anticipated Inappropriate Use

    When operating the machine, it is strictly prohibited • stay in the danger zone, • climb on the machine while it is running, • make arbitrary structural changes, • repair and servicing by unauthorized and unqu- alified personnel. INF.2.6-009.01.EN 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus...

  • Page 34: Carrier Requirements

    (1) - for a machine with hydraulic installation for carriers with a high oil pump output of more than 60l/min (up to 150l/min) (2) - it is permissible to use a different oil, provided that it can be mixed with the oil poured into the machine. INF.2.6-010.01.EN Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 35: Machine Equipment

    (1) Some items of standard equipment, which are listed in the table, may not be present in the machine supplied. This is due to the possibility of ordering a new machine with a different set - optional equipment, replacing standard equipment. INF.2.6-012.01.EN 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus...

  • Page 36: Transport

    (e.g. guards, cables). When handling, take special care not to damage the Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...
  • Page 37 65 mm 110 mm 685-2.04-1 Figure 2.4 Position of the centre of gravity of the machine the dimensions on the figure are given in millimetres [mm]. 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus...

  • Page 38: Own Transport

    Manual. When driving, adapt your speed to the preva- rator, read and follow the contents of this Operating Manual. iling road conditions, with no more than the permitted transport speed of 25km/h. INF.2.6-011.01.EN 2.10 Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 39: Terms Of Warranty

    Chapter 2 - Basic Information 2.6 tERMS OF WARRANtY PRONAR Sp. z o.o. in Narew guarantees smooth ADVICE operation of the machine when it is used in accor- You should require the seller to careful- dance with the technical and operational conditions ly fill out the Warranty Card and com- described in theUSER MANUAL.

  • Page 40: Environmental Risk

    ADVICE ginal packaging under the same conditions as de- scribed previously. The machine's hydraulic system is fil- led with L-HL 46 oil. INF.2.6-007.01.EN 2.12 Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 41: Withdrawal From Use

    Sorbents, filter materials and protective clothing contaminated by 15 02 02* hazardous substances 16 01 03 Used tyres 16 01 17 Ferrous metals 16 01 22 Other items not mentioned 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus 2.13...
  • Page 42 Chapter 2 - Basic Information 2.14 Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 43: Chapter 3. Safety Of Use

    ChAPtER 3. SAFEtY OF USE PRONAR ZM-1500 / 1800 / 2300PLUS 685.01.UM.1A.EN...

  • Page 44: Basic Safety Rules

    • It is forbidden to use the machine by persons who are not authorized to drive carriers, inc- luding children, people under the influence of alcohol, drugs or other intoxicating substances, Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...
  • Page 45 • The machine may only be used when all safety elements (e.g. covers, pins, cotter pins, warning labels) are technically sound and placed in the right place. If the safety elements are damaged or lost, replace them with new ones. BHP.2.9-001.01.EN 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus...

  • Page 46: Safety When Aggregating The Machine

    • You may only couple and uncouple the machine when the carrier is stationary. • The machine disconnected from the carrier must be placed on a horizontal, sufficiently firm surface so that it can be reconnected. BHP.2.3-002.01.EN Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 47: Safety During Transport Journeys

    • It is forbidden to leave the machine raised and unsecured when the carrier is stationary. Leave the machine at a standstill. BHP.2.6-010.01.EN 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus...

  • Page 48: Maintenance And Cleaning

    • Any modifications to the machine will relieve PRONAR Narew of any responsibility for damage or injury caused. • Before any work is undertaken on the machine, switch off the engine of the carrier (tractor) and wait for all rotating parts to stop.
  • Page 49 When cleaning, do not approach the nozzle of the cleaning unit at a distance of less than 50 cm from the surface to be cleaned. • The water temperature should not exceed 55 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus...
  • Page 50 Accident management • In case of injury, wash and disinfect the wound immediately. • In case of serious injuries consult a physician. BHP.2.9-005.01.EN Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 51: Safety Rules For Operating A Hydraulic System

    • In the event of contact of oil with skin, wash the area of contact with water and soap. Do not use organic solvents (petrol, paraffin). BHP.2.6-014.01.EN 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus...

  • Page 52: Safety When Operating The Machine

    (wheels) on contact with the ground. • During a break or stoppage, switch off the drive and lower the machine to the ground. BHP.2.6-011.01.EN 3.10 Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 53: Description Of Residual Risk

    Chapter 3 - Safety of use 3.7 DESCRIPtION OF RESIDUAL RISK Pronar Sp. z o. o. in Narew has made every effort to eliminate the risk of an accident. However, there is some residual risk that can lead to an accident and is primarily associated with the following activities: •...
  • Page 54 • Securing the machine against access by unauthorized persons, especially children. • keeping a safe distance from prohibited and dangerous places, • Prohibition on being on the machine during ope- ration or transport, BHP.2.6-012.01.EN 3.12 Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 55: Information And Warning Stickers

    Keep a safe distance 12N-15000008 High-pressure liquid jet. Keep a safe distance 12N-15000009 Do not approach or touch the rotating bru- shes. Keep a safe distance 12N-15000007 Read the contents of the operating instructions before use. 35N-27000007 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus 3.13...
  • Page 56 Chapter 3 - Safety of use ItEM Sticker Meaning An attachment point for conveyor belts or chains. 35N-27000009 Machine model 684N-95000001-01 685N-95000001-01 686N-95000001-01 Manufacturer's logo 685N-95000002 Demarcation markings 12N-150000L 12N-150000P Tank markings 12N-150005L 12N-150005P 3.14 Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...
  • Page 57 Chapter 3 - Safety of use Figure 3.1 Positioning of information and warning stickers BHP.2.6-013.01.EN 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus 3.15...
  • Page 58 Chapter 3 - Safety of use 3.16 Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...
  • Page 59 ChAPtER 4. CONStRUCtION AND PRINCIPLE OF OPERAtION PRONAR ZM-1500 / 1800 / 2300PLUS 685.01.UM.1A.EN...
  • Page 60 - with sprinkler system 1,440 - without sprinkler system Brush speed - roller brush - side brush Supply of marker lights and sprinkler 12V or 24V from a 3-pin socket system (depending on version) Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...
  • Page 61 Transport speed km/h 25 (maximum). Operation single-person Noise level emitted < 70 (1) - without side brush (2) - without sprinkler system (3) - for installations with an oil flow of up to 60l/min. 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus...

  • Page 62: Construction And Principle Of Operation

    Chapter 4 - Construction and principle of operation 2200 685-4.01-1 Rysunek 4.1 Basic dimensions Dimensions in the figure are given in millimetres [mm]. (A,B,C,D) width depending on model and completion version (Table 4.1 Technical characteristics) BIZ.2.6-007.01.EN Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 63: General Construction

    Rysunek 4.2 Machine construction (1) frame (2) dirt tank (3) roller brush (4) suspension system (5) front support wheel (6) hydraulic system (7) parking support (8) running wheel (9) sprinkler system (10) side brush BIZ.2.6-008.01.EN 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus...

  • Page 64: The Hydraulic System

    Chapter 4 - Construction and principle of operation 4.2 thE hYDRAULIC SYStEM Rysunek 4.3 Plumbing construction (standard) (1) roller brush hydraulic motor (3) dirts tank cylinder (6) bypass valve (8) dirts tank locking valve (11) non-return valve (12) quick couplings Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...
  • Page 65 (1) roller brush hydraulic motor (2) side brush hydraulic motor (3) dirt hopper cylinder (6) bypass valve (7) side brush shut-off valve (8) dirt hopper valve (9) throttle valve (11) non-return valve (12) quick couplings 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus...
  • Page 66 (2) side brush hydraulic motor (3) dirt hopper cylinder (4) steering cylinder (5) electro-valve (6) cross-over valve (7) side brush shut-off valve (8) dirt hopper lock valve (9) throttle valve (11) non-return valve (12) quick couplings Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...
  • Page 67 (2) side brush hydraulic motor (3) dirt hopper cylinder (6) cross over valve (7) side brush shut-off valve (8) dirt hopper lock valve (9) throttle valve (10) flow regulator (11) non-return valve (12) quick couplings 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus...
  • Page 68 (3) debris tank cylinder (4) steering cylinder (5) electro-valve (6) cross-over valve (7) side brush shut-off valve (8) debris tank locking valve (9) throttle valve (10) flow regulator (11) non-return valve (12) quick couplings BIZ.2.6-009.01.EN 4.10 Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 69: Electrical System

    Chapter 4 - Construction and principle of operation 4.3 ELECtRICAL SYStEM Rysunek 4.8 Construction of the electrical installation (1) control panel (2) control harness (3) power harness (4) marker lamp (5) water pump (6) hydraulic solenoid valve BIZ.2.6-010.01.EN 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus 4.11...

  • Page 70: Sprinkler System

    Chapter 4 - Construction and principle of operation 4.4 SPRINKLER SYStEM Rysunek 4.9 Construction of sprinkler system (without side brush) (1) water tank (2) water pump (3) roller brush spray nozzles (5) water filter 4.12 Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...
  • Page 71 Rysunek 4.10 Construction of the sprinkler system (with side brush) (1) water tank (2) water pump (3) roller brush spray nozzles (4) side brush spray nozzle (5) water filter (6) side brush sprinkler shut-off valve BIZ.2.6-011.01.EN 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus 4.13...
  • Page 72 Chapter 4 - Introduction 4.14 Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 73: Chapter 5. Rules Of Use

    ChAPtER 5. RULES OF USE PRONAR ZM-1500 / 1800 / 2300PLUS 685.01.UM.1A.EN...

  • Page 74: Preparation For Work

    • Connect the machine to the carrier (see Chapter: "LINKING TO THE CARRIER"). Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...
  • Page 75 CAUtION Have electrical and hydraulic compo- nents repaired, replaced or reconditio- ned by specialised workshops that have the technology and qualifications to carry out this type of work. 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus...

  • Page 76: Carrier Loading

    20% of its own weight must not exceed the permissible total weight, permis- and the load of the aggregated machi- sible axle load and load capacity of tractor tires. The Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...
  • Page 77 Distance from the centre of the rear axle to the centre of the tractor lower links Distance from the centre of the tractor's lower links to the centre of gravity of the rear-attached machine or rear weight 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus...
  • Page 78 Measure the load on the rear axle (t ) and check in the tractor manual whether the measured value is lower than the permissible maximum value of the load on the rear axle of the tractor (t Hmax OBS.2.9-002.01.EN Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 79: Connect The Machine To The Carrier

    To change the way the machine is attached to the carrier, change the position of the suspension system 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus...

  • Page 80: Coupling Of The Machine With The Three-Point Linkage (Tractor)

    7. Connect the central link to the top fixing point Use only original pins and locks to on the machine and the carrier, secure and level connect the machine to the carrier. the machine. Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...
  • Page 81 (D) Centre link fixing point (sliding) for front wheel version only Figure 5.4 Linking the pendulum linkage of the Cat. I/ II ( on the front of the carrier) (A) fixing points cat. I (B) anchorage points cat. II 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus...

  • Page 82: Coupling Of The Machine With The Euro Suspension (Loader)

    (depends on the type of carrier), the terrain. 6. Check that the fixing is correct, lock the fixing Figure 5.5 Combining the machine with a front loader (A), (B), (C) successive stages of merging 5.10 Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 83: Coupling Of The Machine With The Fork Lift

    4. Drive the carrier and insert the forks into the Figure 5.6 Combination with a forklift truck (1) lock nut (2) grub screw (3) lynch pin (4) yoke (5) slider 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus 5.11...

  • Page 84: Lifting The Parking Supports

    2. Remove the pin (3). 3. Hold the support by the handle (1) and remove Figure 5.7 Lifting the parking supports (1) support holder (2) cotter pin (3) pin (A) support raised (B) support lowered 5.12 Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 85: Adjustment Of The Electrical Installation

    Depending on the completion version, the machine subject to damage. . can be equipped with a 12V or 24V installation. Have the electrical installation work carried out by suitably qualified persons. Figure 5.8 Adjustment of the electrical supply (1) 3-pin plug (2) 3-pin socket OBS.2.6-012.01.EN 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus 5.13...

  • Page 86: Working With The Machine

    If the machine is equipped with a Cat.I/II rigid RUPD suspension system, the carrier suspension system should be in the so-called "floating" position during operation to allow ground copying. 5.14 Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...
  • Page 87 In this case, Figure 5.11 Swinging suspension system indicators (optional) (1) suspension system (2) marker 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus 5.15...

  • Page 88: Roller Brush Pressure Adjustment

    Adjust the brush pressure according to the level of wear. Figure 5.12 Roller brush pressure adjustment (1) adjusting lever (2) pin (3) pin (A) brush pressure surface 5.16 Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 89: Sweeping

    To empty the dirt tank, follow the steps outlined in section: CAUtION 5.10 Dirts tank When operating the machine, perio- OBS.2.6-013.01.EN dically check the condition of the wor- king parts and guards. 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus 5.17...

  • Page 90: Changing Of The Working Position

    (A,B or C) in the Figure 5.13 Changing of the working position (mechanical turning) (1) link (2) pin (3) pivot (A) straight ahead (B) (C) pivot 15 to right or left 5.18 Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 91: Hydraulic Twist

    Figure 5.14 Changing the working position (electro-hydraulically controlled steering) (A) main switch (B) hydraulic turning and sprinkler switch OBS.2.6-021.01.EN 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus 5.19...

  • Page 92: Connecting And Disconnecting The Electrical System

    3. If the carrier does not have suitable sockets or the sockets are of a different type, then have the 3-pin socket fitted by qualified persons. Disconnection 1. Disconnect the power cord. 2. Secure the carrier and machine sockets with lids. OBS.2.6-005.12.EN 5.20 Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 93: Connecting And Disconnecting Of The Hydraulic System

    Due to the diversity of carrier hydraulic support. systems, the machine manufacturer is unable to specify a universal method of pressure reduction in the hydraulic system. 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus 5.21...
  • Page 94 To relieve the pressure in such a case: • close the tank shut-off valve, • try to push in the plug of the quick-release co- upling or gently loosen the hydraulic connection. OBS.2.6-022.01.EN 5.22 Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 95: Side Brush

    1. Close the side brush drive shut-off valve. 2. Close the side brush sprinkler shut-off valve (if present). 3. Holding the handle (2), manually lift the arm (1) of the side brush until the pawl (3) locks into 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus 5.23...
  • Page 96 (3) and, holding the handle (2), lower the brush arm. Be caution when lifting and lowering the side brush due to the significant weight and potential for injury. OBS.2.6-017.01.EN 5.24 Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 97: Sprinkler System

    When the water supply in the tank is exhausted, the sprinkler system sho- can only be switched on when the switch (A) is in po- uld be switched off. sition I (on). 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus 5.25...
  • Page 98 (B) switch for sprinkler system and hydraulic turning solenoid valve (1) sprinkler bar (2) side brush sprinkler shut-off valve (3) side brush sprinkler The sprinkler is switched on using the switch (B) when moved to the far left position. OBS.2.6-015.01.EN 5.26 Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 99: Dirts Tank

    CAUtION The lowering of the tank is accompa- nied by the activation of the brushes. Figure 5.21 Emptying the dirt tank (A) sweeping (B) emptying the tank 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus 5.27...

  • Page 100: Dirt Trap Lock

    3. Lift the dirt tank as you would when emptying. 4. Close the valve (1) of the tank lock. OBS.2.6-018.01.EN Figure 5.22 Dirt trap lock (A) tank unlocked (B) tank blocked (1) shut-off valve (tank locks) (2) dirt tank 5.28 Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 101: Driving On Public Roads

    • Use the orange warning light in the carrier when driving with the machine. • Place a slow-moving vehicle distinguishing sign on the rear of the vehicle when travelling on public roads. OBS.2.6-014.01.EN 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus 5.29...

  • Page 102: Cleaning

    High water jet pressure can damage these components. • For cleaning and maintenance of plastic 5.30 Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...
  • Page 103 • Washing and drying of the machine must take place at an ambient temperature above 0 In winter, freezing water can cause damage to the paint finish or machine components. OBS.2.6-023.01.EN 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus 5.31...

  • Page 104: Disconnecting The Machine From The Carrier

    (third ) support wheel. secure with plugs and place in the bracket. Figure 5.23 Lowering the parking supports (1) prop holder (2) cotter pin (3) pin (A) prop raised (B) prop lowered 5.32 Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 105: Uncoupling The Machine From The Three-Point Linkage (Tractor)

    Follow the recommendations in the mounting points of the machine. media manual. 3. Drive the carrier away from the machine Figure 5.24 Uncoupling the machine from the EURO loader 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus 5.33...

  • Page 106: Disconnecting The Machine From The Forklift Truck

    4. Fix the yoke (1) and secure with pins. Figure 5.25 Decoupling the machine from the forklift truck (1) yoke (2) cotter pin (3) pressure bolt (4) lock nut OBS.2.6-019.01.EN 5.34 Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 107: Storage

    If there is a risk of freezing temperatures, store the machine in a room with a positive temperature, as there is a risk of damaging the water pump (applies to machines equipped with a sprinkler system). 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus 5.35...
  • Page 108 Chapter 5 - Rules of use If it is necessary to store the machine in sub-zero tem- peratures, drain the water from the tank, spigots and pipes. Blow out the water pump with compressed air. OBS.2.6-016.01.EN 5.36 Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 109: Periodic Inspection And Maintenance

    ChAPtER 6. PERIODIC INSPECtION AND MAINtENANCE PRONAR ZM-1500 / 1800 / 2300PLUS 685.01.UM.1A.EN...

  • Page 110: Basic Information

    Maintenance and Inspection Schedule ". After the warranty expires, it is recommended that servicing is carried out by specialised repair shops. Use appropriate protective clothing and equipment when working. SER.2.6-001.01.EN Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 111: Maintenance And Inspection Schedule

    A daily inspection and a review every 6 months must be carried out each time before this inspection is carried out. Maintenance Service . Inspection every 4 years of machine use (1) - post-warranty service 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus...
  • Page 112 Checking the tightening of screw connec- • tions Inspection of the hydraulic system • Replacement of hydraulic hoses • Lubrication Table: Lubrication schedule 6.24 (1) - according to the table "Tightening torques for screw connections". SER.2.6-012.01.EN Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 113: Inspection Of Connectors And Sockets

    (hy- draulic valve jams, scratches on cylinder surfaces, etc.). Figure 6.1 Machine connections (A) hydraulic plug (B) 7-pin electric plug (C) 3-pin electric plug (D) 6-pin connector SER.2.6-021.01.EN 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus...

  • Page 114: Replacement Of Hydraulic Hoses

    Chapter 6 - Periodic inspection and maintenance REPLACEMENt OF hYDRAULIC hOSES Rubber hydraulic hoses should be replaced every 4 years regardless of their technical condition. This operation should be entrusted to specialized workshops. SER.3.8-020.01.EN Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 115: Inspection Of The Hydraulic System

    Work to repair or replace plumbing ponent replaced. components should be carried out by Checking the condition of the hydraulic couplings suitably qualified personnel. Follow the steps described under: Inspection of connectors and socket. SER.2.6-022.01.EN 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus...

  • Page 116: Tightening Torques Of Screw Connections

    Replace lost items with new ones. SER.2.6-023.01.EN 589-I.10-1 Figure 6.2 Screw with metric thread (1) Strength class (d) Thread diameter Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...
  • Page 117 M22x1.5 | M24x1.5 | M26x1.5 13 (1/2”) 50÷70 M26x1.5 | M27x1.5 | M27x2 16 (5/8”) 70÷100 M30x1.5 | M30x2 | M33x1.5 20 (3/4”) 70÷100 M38x1.5 | M36x2 25 (1”) 100÷150 M45x1.5 32 (1.1/4”) 150÷200 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus...

  • Page 118: Operation Of Electrical Installation And Warning Elements

    There is a 20A UNIVAL fuse (1) in the electrical supply harness (Figure 6.3). To replace the fuse, remove the cover (2) and then pull the fuse out of the housing (3) and replace with a new one. 6.10 Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 119: Control Panel Fuse Replacement

    The electrical installation of the machine control (Figure 6.4) is equipped with a (1) UNIVAL 15A fuse located inside the control panel housing. To replace the control panel fuse, open the housing, remove the cover (2) and pull the fuse (1) out of the housing (3). SER.2.6-018.01.EN 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus 6.11...

  • Page 120: Roller Brush Operation

    The correct tightening torque for the shaft coupling nuts should be 38 Nm. clutch bolts. 9. Carry out the assembly in reverse order. Pay at- tention to the keyway on the shaft journal during 6.12 Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...
  • Page 121 Replacement of solid roller brush (1) bearing cover (2) self-aligning bearing (3) flexible coupling (4) Block (5) Brush segment (6) Shaft table 6.5. List of roller brush segments solid (standard) ZM-1500Plus Number of Characteristics : Catalogue no. pieces Soft 650/750 (PPN 1.6mm) 684N-00000009...
  • Page 122 6.7. List of roller brush segments solid (standard) ZM-2300Plus Number of Characteristics : Catalogue no. pieces Soft 650/1150 (PPN 1.6mm) 686N-00000009 Medium 650/1150 (PPN 2x3mm) 686N-00000009-01 Hard 650/1150 (PPN 1.6+wire 0.5mm) 686N-00000009-02 Extra hard 650/1150 (PPN 2x3+wire 0.5mm) 686N-00000009-03 6.14 Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 123: Replacement Of Bent Crown Brush (Optional)

    (2) at the end of the shaft (1). Figure 6.6 Replacement of bent crown brush (optional) (1) shaft (2) lock (A) (B) (C) curved brush segments (D) (E) straight segment (PPN2x3mm) 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus 6.15...
  • Page 124 Chapter 6 - Periodic inspection and maintenance table 6.8. List of segments of curved brushes (option) ZM-1500Plus Characteristics : Segment Catalogue no. Quantity B (PPN 2x3mm) 531N-00000012-01 Soft 220/650 D (PPN 2x3mm) 531N-00000010-01 B (PPN 2x3mm) 531N-00000012-01 Medium 220/650 A (0.7mm wire)
  • Page 125 531N-00000012-01 Soft 220/650 D (PPN 2x3mm) 531N-00000010-01 B (PPN 2x3mm) 531N-00000012-01 Medium 220/650 A (0.7mm wire) 531N-00000012-02 D (PPN 2x3mm) 531N-00000010-01 A (0.7mm wire) 531N-00000012-02 Hard 220/650 E (0.7mm wire) 531N-00000010-02 SER.2.6-015.01.EN 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus 6.17...

  • Page 126: Side Brush Operation

    • Transverse tilt adjustment. • Side tilt adjustment. Figure 6.7 Diagram of correct side brush positioning The dark colour indicates the part of the brush surface that should be in contact with the ground. 6.18 Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...
  • Page 127 Adjusting the longitudinal tilt (Figure 6.9) Adjustment of the longitudinal tilt of the side brush consists of changing the position of the set screw (1) Figure 6.9 Longitudinal tilt adjustment (1) set screw (2) head bracket 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus 6.19...
  • Page 128 (for the unused brush), measured from the brush edge to the arm. The horizontal movement range of the side brush is limited by a screw (1) secured by a lock nut (2). 6.20 Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 129: Side Brush Replacement

    DANGER Only carry out side brush replacement with the carrier switched off and secu- red. Figure 6.12 Side brush replacement (1) disc brush (2) bolt M10x50-8.8 (3) nut M10-8 (4) washer 10 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus 6.21...
  • Page 130 Soft brush (PPN 2x3mm) 685N-09000001 plastic Medium brush (PPN 2x3+wire 3.3x0.6mm) 531N-14000006-01 wooden Hard brush (wire 3.3x0.6mm) 531N-14000006-02 wooden Hard brush (wire 3.3x0.6mm) 685N-09000001-02 plastic Medium brush (PPN 2x3+wire 3.3x0.6mm) 685N-09000001-01 plastic SER.2.6-016.01.EN 6.22 Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 131: Lubrication

    6.12. Lubricants ItEM Symbol Description general purpose solid lubricant (lithium, calcium), solid lubricant for heavily loaded parts with MoS or graphite additives anti-corrosion spray ordinary machine oil, silicone spray lubricant 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus 6.23...
  • Page 132 Chapter 6 - Periodic inspection and maintenance table 6.13. Machine lubrication schedule Name lubrication point Dirt tank actuator eye Hydraulic steering cylinder eye (optional) Side brush arm pin (optional) Side brush pivot pin (optio- nal) 6.24 Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...
  • Page 133 Chapter 6 - Periodic inspection and maintenance Front support wheel Central pin Swingarm suspension bushes Dirt tank hinge D-day, M-month SER.2.6-013.01.EN 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus 6.25...

  • Page 134: Operation Of The Sprinkler System

    (3) and remove cleaned at least once a week. the mesh cartridge (2) from the housing (1), then pressure wash or clean with compressed air. After 6.26 Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...
  • Page 135 Figure 6.14 Filters in the sprinkler system (1) pipe (2) fitting (3) nut (4) slotted nozzle (5) sprinkler bracket ADVICE SER.2.6-014.12.EN As the brush wears down, adjustments to sprinkler angles may be necessary. 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus 6.27...

  • Page 136: Flow Controller (Optional)

    70% to 78% of the setting range, giving a ma- rate and risks damaging the hydraulic ximum flow of 60l/min. motors. SER.2.6-017.01.EN Screwing in, i.e. reducing the output , e.g. to reduce brush speed, is permit- ted. 6.28 Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 137: Consumables

    6.14. Oil characteristics L-HL 46 ItEM Name Unit Viscosity classification according to ISO 3448VG Kinematic viscosity at 40 41.4-50.6 Quality classification according to ISO 6743/99 Quality classification according to DIN 51502 Flash point 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus 6.29...

  • Page 138: Lubricants

    In particular, safety rules and how to handle the lubricant in question and how to dispose of waste (used containers, contaminated rags, etc.) are important. Keep the information leaflet (product data sheet) with the lubricant. SER.3.G-016.02.EN 6.30 Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

  • Page 139: Defects And How To Rectify Them

    Have the repair carried out by a Defective water pump service centre. The sprinklers Suspended check valves in are not spraying Clean the sprinkler system. sprinklers. properly. 685.01.UM.1A.EN Pronar ZM-1500 / 1800 / 2300Plus 6.31...
  • Page 140 Change the controller settings. The sweeper does Driving too fast. Reduce driving speed. not pick up dirt Adjust according to the instruc- thoroughly Incorrect brush pressure. tions. Excessively worn brushes. Replace. SER.2.6-019.01.EN 6.32 Pronar ZM-1500 / 1800 / 2300Plus 685.01.UM.1A.EN...

This manual is also suitable for:

Zm-1800plusZm-2300plus

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