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Siemens SIMATIC IPC547J Manual
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Siemens SIMATIC IPC547J Manual

Siemens SIMATIC IPC547J Manual

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Summary of Contents for Siemens SIMATIC IPC547J

  • Page 2 About this guide Safety instructions SIMATIC Recommended tool Industrial PC Recycler Guide for Disassembly instructions IPC547J (6AG4104-5..-..) and IPC RW-545A (6AG4104-6..-..) Explanation of substances and components Product Information Received material fractions Disclaimer of liability 07/2024 A5E53925544-AA...
  • Page 3 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
  • Page 4 Table of contents About this guide..........................Safety instructions..........................Recommended tool..........................Disassembly instructions........................Step 1: Enclosure cover..................... 13 Step 2: Card retainer......................14 Step 3: Power supply......................16 Step 4: Expansion card, CPU fan, RAM module..............22 Step 5: Drive cage type A, type C, type B................24 Step 6: Guide rail for long expansion cards................
  • Page 5 The Siemens recycler guide provides recyclers of electronic products with instructions on how to disassemble products safely in order to maximize resource recycling. This guide provide step-by-step disassembly instructions and material composition information to help recyclers direct fractions to the appropriate material recycler.
  • Page 6 Safety instructions The recycler is responsible for independently evaluating all activities of its employees to perform or support the work and to ensure compliance with all applicable health and safety laws related to the work. This includes, but is not limited to, laws regarding the health and safety of all employees performing or assisting in that work.
  • Page 7 Recommended tool For the disassembly of the product, we recommend using the following tool: Torx screwdriver T8 Torx screwdriver T10 Torx screwdriver T20 Torx screwdriver T25 Hexagon 4.5 mm Slotted screwdriver Phillips screwdriver Additional tools Cutting tool for cable ties Recycler Guide for IPC547J (6AG4104-5..-..) and IPC RW-545A (6AG4104-6..-..) Product Information, 07/2024, A5E53925544-AA...
  • Page 8 There are cables in the devices that are not shown in the illustrations in this recycling guide. Disconnect and collect the cables separately before dismantling the components. Components of the product SIMATIC IPC547J and SIMATIC IPC RW-545A come in 3 configuration variants. • With drive cage type A • With drive cage type B •...
  • Page 9 Disassembly instructions IPC with drive cage type A or type B  The following illustration shows an example of an IPC with a type A or type B drive cage. ⑨ Either drive cage type A or drive cage type B is included.
  • Page 10 Disassembly instructions Figure 4-1  IPC with drive cage type A or type B Table 4-1  IPC with drive cage type A or type B Position Part Material Disassembly step Enclosure cover Steel Step 1 Card retainer Steel, polyamide Step 2 CPU fan Electronics Step 4 RAM module...
  • Page 11 Disassembly instructions IPC with drive cage type C The following illustration shows an example of an IPC with drive cage type C. NOTE The following diagram shows only selected components of the product and does not claim to be exhaustive. Figure 4-2  IPC with drive cage type C Recycler Guide for IPC547J (6AG4104-5..-..) and IPC RW-545A (6AG4104-6..-..) Product Information, 07/2024, A5E53925544-AA...
  • Page 12 Disassembly instructions Table 4-2  IPC with drive cage type C Position Part Material Disassembly step Enclosure cover Steel Step 1 Card retainer Steel, polyamide Step 2 CPU fan Electronics Step 4 RAM module Electronics Step 7 Motherboard Electronics Step 7 Electronics Step 5 Electronics Step 5...
  • Page 13 Step 1: Enclosure cover Dismantle the enclosure cover Dismantle the enclosure cover from SIMATIC IPC547J or SIMATIC IPC RW-545A: 1. Open the front door. Remove the locking screw with a T10 Torx screwdriver. 2. Slide the enclosure cover backwards and remove it.
  • Page 14 Step 2: Card retainer Dismantle the card retainer Dismantle the card retainer from SIMATIC IPC547J or SIMATIC IPC RW-545A: 1. Remove the rod with the card retainers by pulling the rod up out of the retainer. 2. Remove the screws from the two bearing retainers using a T8 Torx screwdriver.
  • Page 15 Disassembly instructions 4.2 Step 2: Card retainer 4. Remove the clamping screws on the card retainers using a T10 Torx screwdriver. Slide the card retainers off the rod. Recycler Guide for IPC547J (6AG4104-5..-..) and IPC RW-545A (6AG4104-6..-..) Product Information, 07/2024, A5E53925544-AA...
  • Page 16 Depending on the configuration, the SIMATIC IPC547J and SIMATIC IPC RW-545A devices contain either a single or a redundant power supply. The mounting type of the redundant power supply for SIMATIC IPC547J differs from the mounting type of the other power supplies. Proceed as follows for disassembly: SIMATIC IPC547J •...
  • Page 17 Disassembly instructions 4.3 Step 3: Power supply Step 3a Depending on the configuration, remove the 550 W or 850 W single power supply from the two IPC types or the redundant power supply from SIMATIC IPC RW-545A: 1. First disconnect all power cables. 2.
  • Page 18 Disassembly instructions 4.3 Step 3: Power supply Step 3b Dismantle the redundant power supply from SIMATIC IPC547J: 1. First disconnect all power cables. 2. Remove the mounting bracket from the base plate. To do this, remove the screw with a T10 Torx screwdriver.
  • Page 19 Disassembly instructions 4.3 Step 3: Power supply Remove the two screws from the back of the power supply. Use a T10 Torx screwdriver for this. Remove the power supply modules: 1. To pull out the individual power supply modules, remove the Phillips screw on each module using a Phillips screwdriver.
  • Page 20 Disassembly instructions 4.3 Step 3: Power supply 4. Push the power supply cage through the opening in the enclosure. Recycler Guide for IPC547J (6AG4104-5..-..) and IPC RW-545A (6AG4104-6..-..) Product Information, 07/2024, A5E53925544-AA...
  • Page 21 Disassembly instructions 4.3 Step 3: Power supply Remove the mounting bracket from the power supply cage: 1. Remove the two screws with a T10 Torx screwdriver. 2. Remove the mounting bracket. Recycler Guide for IPC547J (6AG4104-5..-..) and IPC RW-545A (6AG4104-6..-..) Product Information, 07/2024, A5E53925544-AA...
  • Page 22 Disconnect and collect the cables separately before dismantling the components. Dismantle the expansion card Remove the expansion card from SIMATIC IPC547J or SIMATIC IPC RW-545A: 1. Remove the screw with a T10 Torx screwdriver. 2. Pull the expansion card up out of the enclosure.
  • Page 23 4.4 Step 4: Expansion card, CPU fan, RAM module Dismantle the CPU fan Remove the CPU fan from SIMATIC IPC547J and SIMATIC IPC RW-545A: 1. Remove 4 screws from the motherboard using a Phillips screwdriver. 2. Pull the fan up out of the enclosure.
  • Page 24 Remove the RAM modules from SIMATIC IPC547J and SIMATIC IPC RW-545A: 1. Press the latch down. NOTE SIMATIC IPC RW-545A has a latch, SIMATIC IPC547J has latches on both sides. 2. Pull the module up out of the motherboard. Step 5: Drive cage type A, type C, type B NOTE There are cables in the devices that are not shown in the illustrations in this recycling guide.
  • Page 25 Disassembly instructions 4.5 Step 5: Drive cage type A, type C, type B Step 5A Dismantle the drive cage type A: 1. First disconnect all power cables, the SATA cable and the fan cable. 2. Remove the ODD cover by pressing it together on the back. 3.
  • Page 26 Disassembly instructions 4.5 Step 5: Drive cage type A, type C, type B Remove the cover: 1. Press the latching mechanism of the cover. 2. Slide the cover forwards out of the drive cage. Recycler Guide for IPC547J (6AG4104-5..-..) and IPC RW-545A (6AG4104-6..-..) Product Information, 07/2024, A5E53925544-AA...
  • Page 27 Disassembly instructions 4.5 Step 5: Drive cage type A, type C, type B If the HDD cover is installed on the drive cage, remove the HDD cover. Detach the drive cage from the front. Remove 6 screws from the front and 2 screws from the right side using a T10 Torx screwdriver.
  • Page 28 Disassembly instructions 4.5 Step 5: Drive cage type A, type C, type B Pull the drive cage slightly towards the backplane and lift it out of the enclosure. Dismantle the drive cage: 1. To remove the complete drive cage, first press the tabs of the fan together. 2.
  • Page 29 Disassembly instructions 4.5 Step 5: Drive cage type A, type C, type B 4. Remove the fan from the retainer. Recycler Guide for IPC547J (6AG4104-5..-..) and IPC RW-545A (6AG4104-6..-..) Product Information, 07/2024, A5E53925544-AA...
  • Page 30 Disassembly instructions 4.5 Step 5: Drive cage type A, type C, type B Take out the removable trays: 1. To take the removable trays out, first open the lock of the removable tray with the corresponding key. 2. Grip the notch in the bracket of the removable tray and pull the bracket out in the direction of the arrow until you feel resistance.
  • Page 31 Disassembly instructions 4.5 Step 5: Drive cage type A, type C, type B Pull the entire removable tray out of the drive cage. Depending on the configuration, remove 4 screws from the HDD with a T10 Torx screwdriver or 3 screws from the SSD with a T8 Torx screwdriver.
  • Page 32 Disassembly instructions 4.5 Step 5: Drive cage type A, type C, type B To remove the backplane retainer, remove 4 screws with a T10 Torx screwdriver and pull the retainer off the drive cage. Dismantle the backplane: 1. Press the backplane out of the retainer by pressing on the latching tabs and the ejector at the same time.
  • Page 33 Disassembly instructions 4.5 Step 5: Drive cage type A, type C, type B Dismantle the 5.25" mounting frame with removable tray: 1. Remove 3 screws from the holding plate of the backplane using a T10 Torx screwdriver. 2. Remove 4 screws from the circuit board using a T10 Torx screwdriver. 3.
  • Page 34 Disassembly instructions 4.5 Step 5: Drive cage type A, type C, type B Unscrew the cover plate from the drive cage using a T10 Torx screwdriver. Recycler Guide for IPC547J (6AG4104-5..-..) and IPC RW-545A (6AG4104-6..-..) Product Information, 07/2024, A5E53925544-AA...
  • Page 35 Disassembly instructions 4.5 Step 5: Drive cage type A, type C, type B Step 5B Dismantle the drive cage type B: 1. First disconnect all power cables, the SATA cable and the fan cable. 2. Dismantle the ODD cover. Press together the tabs of the ODD cover at the rear. 3.
  • Page 36 Disassembly instructions 4.5 Step 5: Drive cage type A, type C, type B Separate the drive cage from the front panel. To do this, remove 6 screws from the front and 2 screws from the right side using a T10 Torx screwdriver. Recycler Guide for IPC547J (6AG4104-5..-..) and IPC RW-545A (6AG4104-6..-..) Product Information, 07/2024, A5E53925544-AA...
  • Page 37 Disassembly instructions 4.5 Step 5: Drive cage type A, type C, type B Pull the drive cage slightly towards the backplane and lift it out of the enclosure. Recycler Guide for IPC547J (6AG4104-5..-..) and IPC RW-545A (6AG4104-6..-..) Product Information, 07/2024, A5E53925544-AA...
  • Page 38 Disassembly instructions 4.5 Step 5: Drive cage type A, type C, type B Dismantle the drive cage: 1. To remove the drive cage, release the right and left mounting latches by pressing the latching pin together on both sides. 2. Slide the module drive cage out of the drive cage. Dismantle the module drive cage.
  • Page 39 Disassembly instructions 4.5 Step 5: Drive cage type A, type C, type B Step 5C Dismantle the drive cage type C: 1. First disconnect all power cables, the SATA cable and the fan cable. 2. Separate the drive cage from the front by removing 6 screws on the front using a T10 Torx screwdriver.
  • Page 40 Disassembly instructions 4.5 Step 5: Drive cage type A, type C, type B Pull the drive cage slightly towards the rear panel and then lift it out of the enclosure. Use a screwdriver to lift the design panel off the drive cage plate. Recycler Guide for IPC547J (6AG4104-5..-..) and IPC RW-545A (6AG4104-6..-..) Product Information, 07/2024, A5E53925544-AA...
  • Page 41 Disassembly instructions 4.5 Step 5: Drive cage type A, type C, type B Dismantle the drive cage plate. Depending on the configuration, remove the screws from the HDD with a T10 Torx screwdriver or from the SSD with a T8 Torx screwdriver. Recycler Guide for IPC547J (6AG4104-5..-..) and IPC RW-545A (6AG4104-6..-..) Product Information, 07/2024, A5E53925544-AA...
  • Page 42 4.6 Step 6: Guide rail for long expansion cards Step 6: Guide rail for long expansion cards Dismantle the guide rail for long expansion cards Dismantle the guide rail for long expansion cards from SIMATIC IPC547J or SIMATIC IPC RW-545A. NOTE The guide rail for long expansion cards is not included in the configuration variant with drive cage type C.
  • Page 43 There are cables in the devices that are not shown in the illustrations in this recycling guide. Disconnect and collect the cables separately before dismantling the components. SIMATIC IPC547J Dismantle the motherboard from SIMATIC IPC547J: 1. Disconnect the USB cable. 2. Disconnect the ribbon cable of the display module.
  • Page 44 Disassembly instructions 4.7 Step 7: Motherboard Remove the hexagon head screws from the DVI and COM using a 4.5 mm hexagon socket wrench. To remove the motherboard, remove 11 screws with a T10 Torx screwdriver and swing the motherboard out of the enclosure. Recycler Guide for IPC547J (6AG4104-5..-..) and IPC RW-545A (6AG4104-6..-..) Product Information, 07/2024, A5E53925544-AA...
  • Page 45 Disassembly instructions 4.7 Step 7: Motherboard Detach the backup battery from the motherboard: 1. Press a thin, blunt object parallel to the battery on the area marked in the figure. The battery is unlocked and disengages from the socket. 2. Remove the battery from socket. Recycler Guide for IPC547J (6AG4104-5..-..) and IPC RW-545A (6AG4104-6..-..) Product Information, 07/2024, A5E53925544-AA...
  • Page 46 Disassembly instructions 4.7 Step 7: Motherboard SIMATIC IPC RW-545A Dismantle the motherboard from SIMATIC IPC RW-545A: 1. Disconnect the USB cable. 2. Disconnect the ribbon cable of the display module. 3. Disconnect the fan cable. 4. Disconnect the COM cables. Remove the hexagon head screws from the DVI and COM using a 4.5 mm hexagon socket wrench.
  • Page 47 Disassembly instructions 4.7 Step 7: Motherboard To remove the motherboard, remove 11 screws with a T10 Torx screwdriver and swing the motherboard out of the enclosure. Recycler Guide for IPC547J (6AG4104-5..-..) and IPC RW-545A (6AG4104-6..-..) Product Information, 07/2024, A5E53925544-AA...
  • Page 48 Disassembly instructions 4.7 Step 7: Motherboard Detach the backup battery from the motherboard: 1. Press a thin, blunt object parallel to the battery on the area marked in the figure. The battery is unlocked and disengages from the socket. 2. Remove the battery from socket. Recycler Guide for IPC547J (6AG4104-5..-..) and IPC RW-545A (6AG4104-6..-..) Product Information, 07/2024, A5E53925544-AA...
  • Page 49 Disconnect and collect the cables separately before dismantling the components. Dismantle the display module Remove the display module from SIMATIC IPC547J or SIMATIC IPC RW-545A: 1. Remove 2 screws with a T10 Torx screwdriver. 2. Then remove the display module from the front.
  • Page 50 Disconnect and collect the cables separately before dismantling the components. Dismantle the front fan Remove the front fan from SIMATIC IPC547J or SIMATIC IPC RW-545A: 1. To remove the front fan, open the front door by at least an angle of approx. 45°.
  • Page 51 Disassembly instructions 4.9 Step 9: Front fan Remove the fan support: 1. Press the latches together. 2. Lift the fan support slightly up and remove it forwards from the front of the enclosure. Disconnect the cable from the adapter plug: 1.
  • Page 52 Disassembly instructions 4.9 Step 9: Front fan Dismantle the adapter plug: 1. Release the latching mechanism. 2. Pull the adapter plug out of the fan support. Recycler Guide for IPC547J (6AG4104-5..-..) and IPC RW-545A (6AG4104-6..-..) Product Information, 07/2024, A5E53925544-AA...
  • Page 53 Disassembly instructions 4.9 Step 9: Front fan Dismantle the fan: 1. Release the latching hooks on both sides of the fan support one after the other and swivel the fan out of the support. 2. Pull the air duct hood out of the fan support. Recycler Guide for IPC547J (6AG4104-5..-..) and IPC RW-545A (6AG4104-6..-..) Product Information, 07/2024, A5E53925544-AA...
  • Page 54 4.10 Step 10: Enclosure front Dismantle the enclosure front Dismantle the enclosure front from SIMATIC IPC547J or SIMATIC IPC RW-545A: Loosen the 19" mounting brackets with handles on both sides by removing 2 screws with a T20 Torx screwdriver. Then loosen the handles from the 19" mounting brackets by removing the two screws with a T25 Torx screwdriver.
  • Page 55 Disassembly instructions 4.10 Step 10: Enclosure front To remove the enclosure front from the enclosure, remove the screws with a T10 Torx screwdriver and remove the front of the enclosure from the enclosure. Recycler Guide for IPC547J (6AG4104-5..-..) and IPC RW-545A (6AG4104-6..-..) Product Information, 07/2024, A5E53925544-AA...
  • Page 56 Disassembly instructions 4.10 Step 10: Enclosure front Dismantle the components of the enclosure front: 1. Remove 2 front door screws with a T20 Torx screwdriver. 2. Remove the front door. There are 3 magnets glued into the front door. The magnets cannot be removed without damaging them.
  • Page 57 Disassembly instructions 4.10 Step 10: Enclosure front Remove the lever lock: 1. Loosen the retaining ring. 2. Loosen the lock nut and remove the lock. Recycler Guide for IPC547J (6AG4104-5..-..) and IPC RW-545A (6AG4104-6..-..) Product Information, 07/2024, A5E53925544-AA...
  • Page 58 Disassembly instructions 4.10 Step 10: Enclosure front To remove the operating display panel and the light shaft, release the latches on the back using a thin screwdriver. Press the operating display panel out of the front frame and remove the light shaft. Recycler Guide for IPC547J (6AG4104-5..-..) and IPC RW-545A (6AG4104-6..-..) Product Information, 07/2024, A5E53925544-AA...
  • Page 59 Step 11: Rear of the enclosure Dismantle the slot cover Remove the slot covers from SIMATIC IPC547J or SIMATIC IPC RW-545A: 1. To remove the slot covers, remove the screws with a T10 Torx screwdriver. 2. Then slide the slot covers up out of the enclosure.
  • Page 60 Explanation of substances and components Components according to Directive 2012/19/EU Annex VII You must remove at least the following substances, mixtures and components from the product: Substance/mixture/component Position Disassembly step Batteries Fig. 4-1: 5, Fig. 4-2: 5 Step 7 (Page 43) PCBs with a surface area greater Fig.
  • Page 61 Received material fractions All results from this process must be managed, handled, and disposed of in accordance with applicable waste laws and regulations including, but not limited to, the Waste Framework Directive and its national legislation in Europe and worldwide. The following table contains the main material fractions, but is not exhaustive.
  • Page 62 Reuse of dismantled components is not permissible. Siemens therefore assumes no liability for errors or consequences that may result from the use of this information to the greatest possible legal extent. Please note that the data in this recycler guide cannot be compared to data calculated based on product category rules (PCRs) other than the above standards.

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Simatic ipc rw-545a