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Baumer HUBNER BERLIN HOG840 Manual

Incremental encoder
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HOG840, HOG860, HOG870, HOG890
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Incremental encoder

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Summary of Contents for Baumer HUBNER BERLIN HOG840

  • Page 1 HOG840, HOG860, HOG870, HOG890 EN-US Incremental encoder...
  • Page 2 Table of contents Baumer Table of contents 1 About this document ..........................Purpose............................... Warnings in this manual........................Labels in this manual .......................... Disclaimer ............................Scope of delivery..........................Applicable documents ......................... Name plate............................Maintenance and service life....................... Approvals and warranty ........................
  • Page 3 Baumer Table of contents 6 Electrical installation ..........................17 Connecting the supply cable to the encoder ..................17 Connection assignment........................20 HEK 8 - Sensor cable.......................... 23 Output signals ............................. 24 Mounting the terminal box........................25 7 Disassembly ..............................26 Detaching encoders with blind hollow shaft ..................
  • Page 4 In addition, the local occupational health and safety regulations and general safety regulations apply. The illustrations in this manual are examples only. Deviations are at the discretion of Baumer at all times. Warnings in this manual Warnings draw attention to potential personal injury or material damage.
  • Page 5 Torque plate with assembly kit (hollow shaft variants only) Protective shaft cap (solid shaft variants only) Quickstart General information sheet Applicable documents Available for download at www.baumer.com: ▪ Instruction manual ▪ Manual BSS ▪ Data sheet ▪ EU Declaration of Conformity ▪...
  • Page 6 We grant a 2-year warranty in line with the conditions of the German Electrical and Electronic Default IP Address: 192.168.0.250 /24 Manufacturers' Association (ZVEI). MAC Adress: 9C:C9:50:00:A6:EE www.baumer.com Made in Germany INFO warranty seal Any breaking of the seal provided at the device will result in loss of warranty. 1.10 Temperature range for operation and storage Device storage temperature: -15 ... +70 °C...
  • Page 7 Used electrical and electronic devices may not be disposed of in household waste. The product contains valuable raw materials that can be recycled. There- fore dispose of this product at the appropriate collection point. For additional in- formation visit www.baumer.com. V1, T1 | HOG840, HOG860, HOG870, HOG890...
  • Page 8 Transport and storage Baumer Transport and storage Transport NOTICE Material damage due to improper transport. a) Ensure maximum diligence when unloading the delivered packages as well as when trans- porting them inside the company. b) Note the information and symbols on the packaging.
  • Page 9 Baumer Description Description Mounting accessories hollow shaft (not included) Ill. 1: Mounting accessories Torque arm of length L (see table) Mounting set, order number 11077197 Threaded rod M6 (1.4104), variable Washer B6.4 for grounding strap (ISO 7090) length (≤ 210 mm) Cylinder screw M6x8 mm, for ground- Washer B6.4 (ISO 7090)
  • Page 10 Description Baumer Mounting accessories solid shaft (not included) Attachment device (customer-specific) Fastening screws for attachment device (M6x16 mm, ISO 4017) Flexible coupling Sensor cable HEK 8 Accessories for dismount (not included in the delivery) Ill. 2: Accessory for dismount Mount/dismount kit, order number...
  • Page 11 Baumer Installation Installation NOTICE Equipment damage due to mechanical shock Strong vibration may lead to overload by constraining force. a) Never apply force. If properly assembled, everything fits smoothly together. b) Use only suitable tools for disassembly (see chapter on disassembly).
  • Page 12 Installation Baumer Unscrewing the terminal box Ill. 4: Unscrewing the terminal box Tool TX 20 Instruction: w Loosen the housing screws and detach the terminal box. Mounting the encoder DANGER Injuries caused by shaft rotation Hair and clothing can get tangled in rotating shafts. This can lead to serious injuries.
  • Page 13 Baumer Installation 5.3.1 Mounting preparations - non-through hollow shaft Center hole DIN 332-D, M6x16mm Wrench size 13 Ill. 5: Mounting the encoder Tool: 5 mm 13 mm Instruction: a) Remove the cover (bayonet fitting). b) Apply grease onto the drive shaft. c) Check the drive shaft. The drive shaft should have the smallest possible runout error, as this will lead to angular errors.
  • Page 14 Installation Baumer Recommended connecting shaft Max. R0.3 Ød1 Ød2 Tolerance ≥24 mm 12 mm min. 40 mm h6, js6, h7, g6, f7 max. 53 mm ≥24 mm 16 mm min. 40 mm h6, js6, h7, g6, f7 max. 53 mm 5.3.2...
  • Page 15 Mount encoder using suitable screws, e.g. M6 x 16mm (ISO 40179) (3), (4). g) Fasten the washer at the specified torque (7). Maximum permitted mounting error when using the Baumer Hübner K35 flexible coupling Permitted parallel misalignment Permitted angle error...
  • Page 16 Installation Baumer Mounting torque arm to drive NOTICE Incorrect mounting of the torque arm may reduce service life and cause angular errors For example, ±0.03 mm torque arm backlash would result in a run-out error of 0.06 mm at the drive shaft and may entail severe angular errors.
  • Page 17 Baumer Electrical installation Electrical installation DANGER Injury by to secondary damage Encoder failure or incorrect signals may entail system control errors. a) Eliminate secondary encoder damage by the relevant safety precautions in the downstream electronics. NOTICE Sensor damage due to faulty power supply.
  • Page 18 Preparing the cable Ill. 7: Preparing the cable Recommended to use the Baumer sensor cable HEK 8 or alternatively a shielded cable twisted in pairs. Cable routing should be in one piece and away from power supply cables. Differential cable connection: ▪...
  • Page 19 Baumer Electrical installation Cable connection WS 22 Ill. 8: Cable connection Instruction: a) Guide the cable through the opening into the terminal box (1). b) Tighten the cable gland at a torque of 8 Nm (2). c) Position the wires at the terminal.
  • Page 20 Electrical installation Baumer Connection assignment HOG840 Operating voltage - encoder 1 Ground connection - encoder 1 Zero pulse (reference signal) - encoder 1 Zero pulse inverted - encoder 1 Output signal channel 1 - encoder 1 Output signal channel 1 inverted - encoder 1...
  • Page 21 Baumer Electrical installation HOG860, HOG860 Smart Operating voltage - encoder 1 Ground connection - encoder 1 Zero pulse (reference signal) - encoder 1 Zero pulse inverted - encoder 1 Output signal channel 1 - encoder 1 Output signal channel 1 inverted - encoder 1...
  • Page 22 Electrical installation Baumer HOG870, HOG870 Smart Operating voltage - encoder 1 Ground connection - encoder 1 Zero pulse (reference signal) - encoder 1 Zero pulse inverted - encoder 1 Output signal channel 1 - encoder 1 Output signal channel 1 inverted - encoder 1...
  • Page 23 USB-C for parameterization HEK 8 - Sensor cable INFO Recommended to use Baumer Hübner HEK 8 sensor cable or alternatively a shielded cable twisted in pairs. Cable routing should be in one piece and away from power supply cables. Cable connection: HTL: 1 ... 3 kΩ...
  • Page 24 Electrical installation Baumer Ill. 9: Sensor cable HEK 8 Red = +UB Blue = 0V ( White = K1 Brown = K1 Green = K2 Yellow = K2 Gray = K0 Pink = K0 Do not use Do not use Use ferrules...
  • Page 25 Baumer Electrical installation Output signals redundant variants (Encoder 2) 180° 90° 90°@KA˄KB=1 90° 180° 180°@KB=0 180° 180° 180°@KA=1 180° 180° 180°@KA=0 180° Ill. 11: Output signal behavior at positive direction of rotation Mounting the terminal box Ill. 12: Mounting the terminal box Tool TX 20...
  • Page 26 Disassembly Baumer Disassembly NOTICE Equipment damage due to mechanical impact Strong vibration may lead to overload by constraining force. a) Never apply force. If properly performed, all components can be uninstalled smoothly. b) Use only suitable tools to uninstall. NOTICE Equipment damage by adhering liquids Sticky liquids may damage sensing unit and ball bearings.
  • Page 27 Baumer Disassembly Detaching the torque arm Ill. 14: Detaching the torque arm Tool 10 mm a) Loosen the screw at the torque arm. b) Loosen the cylinder screw at grounding strap. Unscrewing cylinder screw Ill. 15: Unscrewing cylinder screw Cylinder screw M6x30 mm (ISO 4762) Tool 5 mm...
  • Page 28 Disassembly Baumer Uninstall encoder from drive shaft Threaded pin M6 Cylinder screw M8x45 mm (ISO 4762) Tool 6 mm 13 mm a) Screw the M6 grub screw into the central bore to protect the drive shaft. b) Slide encoder off the drive shaft by tightening the M8 cylinder screw while securing at the hollow shaft using a wrench.
  • Page 29 Baumer Maintenance Maintenance The device is maintenance-free. No special preventive maintenance is required. Any repair or maintenance work that require opening the device must be carried out by the manufacturer only. V1, T1 | HOG840, HOG860, HOG870, HOG890...
  • Page 30 Dimensional drawings Baumer Dimensional drawings Dimensional drawings HOG840, HOG860 Hollow shaft +0.5 24.5 83.5 M20x1.5 31.5 53.5 70.8 Ill. 16: Dimensions of blind hollow shaft in mm (unless specified otherwise) Solid shaft 106.3 M20x1.5 Ill. 17: Hollow shaft dimensions (in mm, unless specified otherwise)
  • Page 31 Baumer Dimensional drawings Dimensional drawings HOG870 and HOG890 Hollow shaft +0.5 24.5 83.5 M20x1.5 53.5 31.5 70.8 Ill. 18: Dimensions of blind hollow shaft in mm (unless specified otherwise) Solid shaft 106.3 M20x1.5 Ill. 19: Hollow shaft dimensions (in mm, unless specified otherwise)
  • Page 32 List of illustrations Baumer List of illustrations Ill. 1 Mounting accessories ......................... Ill. 2 Accessory for dismount........................10 Ill. 3 Detaching the torque arm........................11 Ill. 4 Unscrewing the terminal box....................... 12 Ill. 5 Mounting the encoder ......................... 13 Ill. 6 Mounting the encoder .........................

This manual is also suitable for:

Hubner berlin hog860Hubner berlin hog870Hubner berlin hog890