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Banner Q4X Series Instruction Manual

Stainless steel analog laser sensor
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See Highlighted Area's for Reelex Settings
Go to end to adjust Traverse to mandrel/coil distance
Q4X Stainless Steel Analog Laser Sensor
Instruction Manual
Original
185624 Rev. E
21 November 2017
©
Banner Engineering Corp. All rights reserved

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Summary of Contents for Banner Q4X Series

  • Page 1 See Highlighted Area's for Reelex Settings Go to end to adjust Traverse to mandrel/coil distance Q4X Stainless Steel Analog Laser Sensor Instruction Manual Original 185624 Rev. E 21 November 2017 © Banner Engineering Corp. All rights reserved...
  • Page 2 4.3 Performance Curves—Flush Mount Models ............................25 ................................27 ................................29 7 Accessories ..................................30 7.1 Cordsets .......................................30 7.2 Brackets ....................................... 31 7.3 Aperture Kits—Threaded Barrel Models ............................. 32 8 Contact Us ..................................33 9 Banner Engineering Corp. Limited Warranty ........................34...
  • Page 3 Q4X Stainless Steel Analog Laser Sensor 1 Product Class 1 laser CMOS analog sensor with an analog output. Patent pending. • Reliably detects submillimeter distance changes • measurement of challenging targets from dark to out to 500 mm (threaded barrel models) or 310 mm mount models), depending on model •...
  • Page 4 Q4X Stainless Steel Analog Laser Sensor 1.3 Features 1. Output Indicator (Amber) 2. Display Figure 1. Sensor Features 1.3.1 Display and Indicators The display is a 4-digit, 7-segment LED. The main screen is the Run Mode screen, which shows the current distance to the target in millimeters.
  • Page 5 Q4X Stainless Steel Analog Laser Sensor (SELECT)(TEACH) (+)(DISP) • Press and hold for longer than 2 seconds to start the • Press to change the distance for the 10 V (20 mA) currently selected TEACH mode (the default is two-point point;...
  • Page 6 Q4X Stainless Steel Analog Laser Sensor 2.1 Install the Safety Label The safety label must be installed on Q4X sensors that are used in the United States. Note: the label on the cable in a that has minimal chemical exposure. 1.
  • Page 7 Q4X Stainless Steel Analog Laser Sensor 3. Check the sensor alignment. 4. Tighten the screws to secure the sensor (or the sensor and the bracket) in the aligned 2.4 Wiring Diagram 1 = Brown 2 = White 3 = Blue 4 = Black 5 = Gray Note: Open lead wires must be connected to a terminal block.
  • Page 8 Q4X Stainless Steel Analog Laser Sensor 3 Sensor Programming 3 Sensor Programming Program the sensor using the on the sensor or the remote input (limited programming to programming the sensor, use the remote input to disable the for security, unauthorized or accidental programming changes.
  • Page 9 Q4X Stainless Steel Analog Laser Sensor Figure 10. Sensor Menu Map www.bannerengineering.com - Tel: 763.544.3164...
  • Page 10 Q4X Stainless Steel Analog Laser Sensor 3.1.1 TEACH Menu Use this menu to select the TEACH mode. The default is two-point TEACH. • —Two-point • —One-point TEACH —One-point TEACH the TEACH mode is selected, from Run mode, press and hold TEACH for longer than 2 seconds to start the TEACH mode and program the sensor.
  • Page 11 Q4X Stainless Steel Analog Laser Sensor Table 3: Response Speed Filter Base Measurement Rate 0.3 ms 0.5 ms 0.75 ms 1.5 ms 4 ms 8 ms 15 ms 30 ms 60 ms 120 ms 240 ms 0.5 ms 0.5 ms 1 ms 2 ms 5 ms...
  • Page 12 Q4X Stainless Steel Analog Laser Sensor The analog voltage output tracks slightly beyond the upper window limit (up to The analog current output tracks slightly beyond each window limit (from 3.8 mA 10.2 V) to 20.2 mA) Figure 11. Slope—Voltage Sourcing Models Figure 12.
  • Page 13 Q4X Stainless Steel Analog Laser Sensor Figure 13. Example Zero and 3.1.7 Loss of Signal Use this menu to select the Analog Output value used by the sensor during a loss of signal. When a signal is restored, measurement resumes. The default is 0 V (4 mA). 0 V (4 mA)—default The Analog Output switches to this value 2 seconds The Analog Output switches to this value 2 seconds...
  • Page 14 Q4X Stainless Steel Analog Laser Sensor If the maximum and/or minimum measurements are outside of the taught range values, the Loss of Signal determines how the range is calculated. Sensor Behavior in Range Mode 0 V (4 mA) If the maximum or minimum measurement is outside of the taught range values, the sensor outputs 0 If the maximum or minimum measurement is outside of the taught range values, the sensor outputs 0 If the maximum or minimum measurement is outsid V (4 mA) to indicate an out of range measurement.
  • Page 15 Q4X Stainless Steel Analog Laser Sensor Figure 14. Sample Figure 15. Average Figure 16. Maximum and Minimum Figure 17. Range Figure 18. Track Maximum and Track Minimum 3.1.10 Display View Use this menu to select the display view. The default is right-reading. •...
  • Page 16 Q4X Stainless Steel Analog Laser Sensor Factory Default Factory Default Averaging ( Base Measurement Rate ( —1 ms Display View ( —Right-reading, no sleep mode Input Wire —Ignore all remote input pulses If the sensor was reset using the remote input, the sensor remains mode to allow use of the remote input.
  • Page 17 Q4X Stainless Steel Analog Laser Sensor 3.2.2 Manual Adjustments in One-Point TEACH Mode 3.2.2 Manual Adjustments in One-Point TEACH Mode Adjust the 5 V (12 mA) Midpoint 1. From Run mode, press to view and adjust the distance associated with the 5 V (12 mA) midpoint (the mid point of the analog span).
  • Page 18 Q4X Stainless Steel Analog Laser Sensor Result Double-pulse the remote input. displays. 2. Select the desired TEACH mode. Result Pulses TEACH Mode Two-point TEACH The selected TEACH method displays for a few seconds and the sensor returns to Run mode. One-point TEACH 3.3.2 Reset to Factory Defaults Using the Remote Input Eight-pulse the remote input to apply the factory defaults and return to Run mode.
  • Page 19 Q4X Stainless Steel Analog Laser Sensor Result displays and the sensor returns to Run Single-pulse the remote input to unlock the sensor. mode. displays and the sensor returns to Run Double-pulse the remote input to lock the sensor. mode. Triple-pulse the remote input to apply the operator lock to displays and the sensor returns to Run the sensor mode...
  • Page 20 Q4X Stainless Steel Analog Laser Sensor Method Result Push Press TEACH to teach the target. The measurement value and the sensor is taught the target. alternately Remote Input Single-pulse the remote input. on the display. The 2-Pt indicator It is possible to skip teaching the 0 V (4 mA) point and to use the When using the push hold...
  • Page 21 Q4X Stainless Steel Analog Laser Sensor 1. Present the target. Method Result Push Present the target. The sensor-to-target distance must be within the The target's measurement value displays. sensor's range. Remote Input 2. Start the TEACH mode. Method Result alternately Push Press and hold TEACH for longer than 2 seconds.
  • Page 22 Q4X Stainless Steel Analog Laser Sensor Sensing Beam Analog Linearity Visible red Class 1 laser, 655 nm Analog linearity performance matches accuracy performance curve (see Performance Curves—Threaded Barrel Models on page 24 and Performance Supply Voltage (Vcc) Curves—Flush Mount Models on page 25).
  • Page 23 Q4X Stainless Steel Analog Laser Sensor Required Overcurrent WARNING: Electrical must be made by personnel in accordance with local and electrical codes and Class 2 power UL Environmental Type 1 Overcurrent is required to be provided by end product per the supplied table. Overcurrent may be provided with external fusing or via Current Class 2 Power Supply.
  • Page 24 Q4X Stainless Steel Analog Laser Sensor Figure 23. Flush Mount Models 4.2 Performance Curves—Threaded Barrel Models Accuracy (90% to 6% Figure 24. 100 mm Models Figure 25. 300 mm Models Figure 26. 500 mm Models www.bannerengineering.com - Tel: 763.544.3164...
  • Page 25 Q4X Stainless Steel Analog Laser Sensor Repeatability (90% to 6% Figure 27. 100 mm Models Figure 28. 300 mm Models Figure 29. 500 mm Models Temperature Figure 30. 100 mm and 300 mm models Figure 31. 500 mm models 4.3 Performance Curves—Flush Mount Models Accuracy (90% to 6% Figure 32.
  • Page 26 Q4X Stainless Steel Analog Laser Sensor Repeatability (90% to 6% Figure 34. 110 mm Models Figure 35. 310 mm Models Temperature www.bannerengineering.com - Tel: 763.544.3164...
  • Page 27 Q4X Stainless Steel Analog Laser Sensor The following table describes the used on the sensor display and in this manual. No valid signal in range One-point TEACH Two-point TEACH Average—Trigger output of Average measurement value Cancel Display read Distance End—exit the sensor menu Far zero reference maximum range is 0 and the measurement increase as the target moves closer to the sensor...
  • Page 28 Q4X Stainless Steel Analog Laser Sensor the Zero Reference a TEACH Slave Span—analog window size Response speed TEACH process Trigger for tracking maximum measurement value Trigger for tracking minimum measurement value Trigger Trigger—Set the trigger type Volt Unlock/unlocked Saturated signal (too much light) Zero—select the zero reference www.bannerengineering.com - Tel: 763.544.3164...
  • Page 29 Table 8: Error Codes Code EEPROM fault Contact Banner Engineering to resolve Laser fault Contact Banner Engineering to resolve Output short-circuited Check the wiring for an electrical short circuit and...
  • Page 30 Q4X Stainless Steel Analog Laser Sensor 7 Accessories 7.1 Cordsets All measurements are listed in millimeters, unless noted otherwise. Standard Cordsets Cable: PVC jacket, PUR (polyurethane) connector body, nickel-plated brass coupling nut Environmental IEC IP67 5-Pin Threaded M12/Euro-Style Cordsets—with Shield Model Length Style...
  • Page 31 Q4X Stainless Steel Analog Laser Sensor 7.2 Brackets All measurements are listed in millimeters, unless noted otherwise. SMB18FA.. • Swivel bracket with and pan SMBQ4X.. movement for precision • Swivel bracket with adjustment pan movement for • Easy sensor precision adjustment extruded rail T-slots •...
  • Page 32 Q4X Stainless Steel Analog Laser Sensor 7.3 Aperture Kits—Threaded Barrel Models APG18S Kit with glass lens to protect sensor lens from chemical environments and weld damage. Used with S18, M18, T18, TM18, and Q4X • Borosilicate glass window protects the PMMA window from weld and chemicals •...
  • Page 33 Barbaros Mah. Uphill Court Towers A Blok D:49 Email: turkey@bannerengineering.com.tr 34746 Ata ehir Istanbul Türkiye India Address: Phone: +91 (0) 206 640 5624 Banner Engineering India Pune Head Quarters Website: www.bannerengineering.co.in No. 1001, 10th Floor Sai Capital, Opp. ICC Bapat Road Email: salesindia@bannerengineering.com Pune 411016, India...
  • Page 34 9 Banner Engineering Corp. Limited Warranty Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the it is returned to the factory, is found to have been during the warranty period.

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