Page 1 C01-Cover_A str Important Operating and Safety Instructions are found in the Mower Safety Video that can be instantly accessed on the Internet at: www.algqr.com/ave Alamo Industrial 1502 East Walnut Seguin, Texas 78155 www.alamo-industrial.com E-Mail: parts@alamo-industrial.com...
Page 3 Your Authorized Alamo Industrial Dealer may have shown this video and presented you a DVD Video when you purchased your mower. If you or any mower operator have not seen this video, watch the Video, Read this Opera- tor’s Manual, and Complete the Video Guidebook before operating your new mower.
Page 4 Alamo Group Ag. Division will provide one (1) AEM Mower Safety Practices Video Please Send Me:  VHS Format – AEM/FEMA Mower Operator Safety Video  DVD Format – AEM/FEMA Mower Operator Safety Video  Mower Operator’s Manual  AEM Mower Operator’s Safety Manual Requester Name: Phone: ____________________________________...
Page 5 A Manual canister is provided on the implement where this manual can be properly stored. If you lose or damage this manual a free replacement manual can be obtained from an authorized Alamo Industrial dealer or by down loading the manual from the Alamo Industrial website www.www.alamo-industrial.com...
Page 6 DEALER to CUSTOMER Pre-Delivery / Operation Instructions Dealer should inform the Purchaser of this product of Warranty terms, provisions, and procedures that are applica- ble. Dealer should inform Purchaser to review the contents of the Operator’s Manual including safety equipment, safe operation and maintenance, to review the Safety Signs on the Ridge Runner Unit and of Purchaser’s respon- sibility to train his/her operators of safe operation procedures.
Page 7 Table of Contents SAFETY SECTION ..................1 - 1 SAFETY MESSAGES ............................1 - 2 OPERATOR SAFETY ............................1 - 3 CRUSHING HAZARDS............................ 1 - 4 THROWN OBJECT HAZARDS ........................1 - 5 RUN OVER HAZARDS ............................ 1 - 7 MOWER BLADE CONTACT HAZARDS ......................
Page 8 Table of Contents OPERATION SECTION .................4 - 1 STANDARD EQUIPMENT AND SPECIFICATIONS ..................4 - 3 Features ..............................4 - 3 Specifications - TRAXX RC28 ........................4 - 4 OPERATOR REQUIREMENTS ........................4 - 5 STARTING AND STOPPING THE ENGINE ....................4 - 6 EMERGENCY STOP AND SAFETY DEVICES ....................
Page 9 Table of Contents Emergency Towing..........................4 - 38 Parking the Machine..........................4 - 39 FUEL ................................4 - 39 Fuel Tanks .............................. 4 - 41 MOWER STORAGE ............................. 4 - 42 TROUBLESHOOTING GUIDE ........................4 - 43 MAINTENANCE SECTION ................5 - 1 HAZARDS WITH MAINTENANCE OF IMPLEMENT..................
Page 10 Table of Contents CRAWLER TRACKS ............................. 5 - 17 Setting The Crawler Track Tension ......................5 - 17 Check Crawler Tracks for Damage ......................5 - 18 TRACTION DRIVE GENERATOR ......................... 5 - 18 Brush Contacts On The Generator ......................5 - 18 Check V-belt Tension On Generator .......................
Page 11 SAFETY SECTION Safety Section 1-1 @ 2021 Alamo Group Inc.
Page 12 SAFETY SAFETY MESSAGES A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death.
Page 13 SAFETY OPERATOR SAFETY TO AVOID DEATH OR SERIOUS INJURY DO THE FOLLOWING: READ, UNDERSTAND and FOLLOW Operator's Manual instructions, Warnings and Safety Messages. • WEAR SAFETY GLASSES WITH SIDE SHIELDS MARKED TO COMPLY WITH ANSI Z87, safety shoes, • hard hat, hearing protection and gloves when operating or repairing equipment WEAR appropriate breathing respirator when operating in dusty conditions to avoid respiratory diseases.
Page 14 SAFETY CRUSHING HAZARDS TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF IMPLEMENT, EQUIPMENT RUN OVER, ROLLOVER AND CRUSHING BY IMPLEMENT: TO AVOID EQUIPMENT FALLING while working near or under lifted equipment or components: • SECURELY SUPPORT or block up raised equipment and components. •...
Page 15 SAFETY THROWN OBJECT HAZARDS MOWERS CAN THROW OBJECTS 300 FEET OR MORE UNDER ADVERSE CONDITIONS. TO AVOID DEATH OR SERIOUS INJURY TO OPERATOR OR BYSTANDERS FROM THROWN OBJECTS: • KEEP bystanders 300 feet away STOP MOWING IF PASSERSBY ARE WITHIN 300 FEET UNLESS: •...
Page 16 SAFETY THROWN OBJECTS HAZARDS (CONTINUED) MOWER OPERATION: • DO NOT exceed mower's rated Cutting Capacity or cut non-vegetative material. ADJUST mower sections or wing close and parallel to ground without exposing blades. • • ADJUST cutting HEIGHT to AVOID BLADE CONTACT with solid objects like wire, rocks, posts, curbs, guard rails and fixed obstructions.
Page 17 SAFETY RUN OVER HAZARDS TO AVOID DEATH OR SERIOUS INJURY FROM FALLING OFF TRACTOR OR EQUIPMENT RUN OVER: • Never allow riders on unit. Never ride on unit. • • Never stand in front of the mower, stay 300 feet away from the front of the mower while mowing. •...
Page 18 SAFETY MOWER BLADE CONTACT HAZARDS KEEP AWAY FROM ROTATING BLADES TO AVOID DEATH OR SERIOUS INJURY FROM BLADE CONTACT: STAY AWAY and KEEP HANDS, FEET and BODY AWAY from rotating blades, drivelines and parts until • all moving elements have stopped. •...
Page 19 SAFETY ELECTRICAL & FIRE HAZARDS TO AVOID DEATH OR SERIOUS INJURY FROM ELECTRICAL CONTACT WHEN WORKING AROUND ELECTRICAL POWER LINES, GAS LINES AND UTILITY LINES: INSPECT mowing area for overhead or underground electrical power lines, obstructions, gas lines, cables • and Utility, Municipal, or other type structure.
Page 20 SAFETY HAZARDS WITH MAINTENANCE OF IMPLEMENT AVOID DEATH OR SERIOUS INJURY FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN GOOD OPERATING CONDITION PERFORMING PROPER SERVICE, REPAIRS AND MAINTENANCE. BEFORE PERFORMING SERVICE, REPAIRS AND MAINTENANCE ON THE IMPLEMENT: • STOP ENGINE, engage parking brake, lower implement, allow all moving parts to stop and remove key. •...
Page 21 Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts may reduce mower performance, void mower warranties, and present a safety hazard. Use genuine Alamo Industrial mower parts for economy and safety. (SPAM-1str) See Your Alamo Dealer...
Page 22 NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Alamo Industrial cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply).
Page 23 SAFETY ITEM PART NO. TYPE DESCRIPTION D906 DANGER General Multi-Hazard D993 DANGER Multi-Hazard D904 WARNING Pich Point Hazard D816 WARNING Use Alamo Genuine Parts D905 DANGER Thrown Object Hazard D817 DANGER Multi-Language DA00002 IMPORTANT Do Not Pressure Wash D771 WARNING Hot Surface Hazard D1004 WARNING...
Page 24 SAFETY DECAL DESCRIPTION TRAXX RC28 11/21 Safety Section 1-14 @ 2021 Alamo Group Inc.
Page 25 SAFETY TRAXX RC28 11/21 Safety Section 1-15 @ 2021 Alamo Group Inc.
Page 26 SAFETY TRAXX RC28 11/21 Safety Section 1-16 @ 2021 Alamo Group Inc.
Page 27 SAFETY TRAXX RC28 11/21 Safety Section 1-17 @ 2021 Alamo Group Inc.
Page 28 SAFETY TRAXX RC28 11/21 Safety Section 1-18 @ 2021 Alamo Group Inc.
Page 29 SAFETY TRAXX RC28 11/21 Safety Section 1-19 @ 2021 Alamo Group Inc.
Page 30 SAFETY TRAXX RC28 11/21 Safety Section 1-20 @ 2021 Alamo Group Inc.
Page 31 SAFETY TRAXX RC28 11/21 Safety Section 1-21 @ 2021 Alamo Group Inc.
Page 32 SAFETY FEDERAL LAWS AND REGULATIONS This section is intended to explain in broad terms the concept and effect of federal laws and regulations con- cerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such.
Page 34 Contents Acknowledgment ......2 Foreword ........2 Safety Alerts.
Page 35 Safety Alerts Symbol Signal Words This Safety Alert Symbol means: “ATTENTION! Signal words are distinctive words that will typically be STAY ALERT! YOUR SAFETY IS INVOLVED!” found on safety signs on the mower and other worksite equipment. These words may also be found in this The Safety Alert Symbol identifi es important safety manual and the manufacturer’s manuals.
Page 36 The Industrial/Agricultural Mower Industrial/Agricultural Mower Types Mowers are used for pasture clipping, crop residue shredding, heavy brush cutting, waterways, right-of- Flail ways, roadside or highway mowing. Also, these mowers are used for cutting grass and other growth in public areas such as parks and cemeteries. Boom Rotary Sickle Bar...
Page 37 Follow A Safety Program Protect Yourself Wear personal protective clothing and Personal Protective Equipment (PPE) issued to you or called for by job conditions. You must ALWAYS wear safety glasses with side shields. You may also need: — Hard hat —...
Page 38 Follow A Safety Program Avoid Injury From Raised Equipment Avoid Injury From High Pressure Fluid Avoid possible crushing injury from falling mower or Avoid fl uid injection injury due to high pressure fl uid leaks. other raised equipment. High Pressure Fluid Can Inject into the Body Avoid Crushing –...
Page 39 Follow A Safety Program Be Alert! For Safe Operation Know where to get assistance. Know how to use a fi rst You must be a qualifi ed and authorized operator for aid kit and fi re extinguisher/fi re suppression system. proper operation of your machine.
Page 40 Follow A Safety Program Some Rules You Must Work By (continued) Keep — Only qualifi ed and authorized individuals may operate Children this equipment. Away from — Never allow children to play on, ride on or operate Equipment the equipment. Children are not qualifi ed to operate this equipment.
Page 41 Prepare For Safe Operation Check The Mower And Tractor Equipment Before beginning your work day inspect the machine Walk-Around and have all systems in good operational condition. Inspection WARNING! Prevent possible crushing injury from falling equipment. Hydraulic system or part failure could cause unsupported equipment to fall.
Page 42 Prepare For Safe Operation Know The Work Area Correct unsafe conditions. Do not operate in problem areas where debris and obstacles cannot be removed Before you operate the mower thoroughly inspect or marked. the work area. Walk around the area and inspect the Analyze mowing area to determine: surfaces you will travel on when using the mower.
Page 43 Prepare For Safe Operation Tractor And Mower Controls Safety Test — Raise and lower mower to check for driveline bottoming out or engagement problems. Start the tractor following the specifi c procedures in the — Check the equipment for excessive vibration and manufacturer’s operator’s manual.
Page 44 Prepare For Safe Operation Hitching Mower To Tractor Read and Three-point hitch-mounted mowers: Understand Manuals Before — Refer to mower and tractor manufacturers’ manuals. Operating — Place tractor’s hydraulic power lift (rockshaft) selector lever in down position to avoid unexpected movement.
Page 45 Start Safely Make The Right Start Mow only in daylight or good artifi cial light conditions. Rotating Blades – Avoid serious injury or death from mower-thrown Keep Away objects or blade contact: — Keep chain shields, fl exible or solid defl ector shields or discharge chutes in place and in good repair.
Page 46 Operate Safely Mower-Thrown Objects (continued) Disc Mowers — When using a disc mower it is Do Not Mow important to know the area to be mowed. If the operator in Reverse has mowed the fi eld before and is familiar with all obstacles that may be present, it is suffi cient to watch ahead of the mower path for any additional objects that may have entered the fi eld.
Page 47 Operate Safely Under Mount Mower Safety Practices When mowing with an under mount mower: Never Stand — Keep removable discharge chute in place and over on Mower – Keep Away discharge opening. — Never stand on a mower housing when the tractor engine is operating.
Page 48 Operate Safely Wing And Side Mount Mowers Safety Practices 300 ft (92 m) Raised wing positions reduce shielding protection and Keep Bystanders increases the thrown object and blade contact hazard Away from risks. Mowing Area Avoid possible serious injury or death by thrown objects or blade contact from raising and lowering wings during mowing operations: —...
Page 49 Operate Safely Uneven Terrain Mowing Safety Practices (continued) Maintain — Use extreme care to maintain control over the Control, Use Low equipment when operating in these conditions. Speeds — Increase tractor stability by adding wheel weights, ballast and increasing wheel spacing to maximum. Refer to operator’s manual for recommendations.
Page 50 Park Safely Parking Safety Practices — Use designated or out-of-traffi c areas. — Use fi rm level ground locations. Parking Brake — Set parking brake. — Lower raised equipment to ground. Shut down the mower and tractor using proper equipment shut down practice before dismounting tractor.
Page 51 Shut Down Safely Dismounting Properly — Never dismount from moving equipment. Wait for — Never jump from any machines. Moving Parts to Stop — Dismount carefully. — Check for slippery steps. — Keep feet and hands away from controls. — Use handholds and steps during dismount. —...
Page 52 Perform Maintenance Safely Prepare Yourself Wear personal protective clothing and Personal Protective Equipment (PPE) issued to you or called for by job conditions. You must ALWAYS wear safety glasses with side shields. You may also need: — Hard hat — Safety shoes —...
Page 53 Perform Maintenance Safely Prepare The Machine — Securely support, block up, or lock up mower wings with approved locking devices before working near or Stored energy sources (electrical, mechanical, hydraulic, underneath a wing mower. pneumatic, chemical, thermal, etc.) must be controlled —...
Page 54 Perform Maintenance Safely Perform Maintenance Safely Use Proper Ventilation Make sure the hoists or jacks you use are in good repair. Never use jacks with cracked, bent, or twisted parts. If it is necessary to run an engine in an enclosed area, Never use frayed, twisted or pinched cables.
Page 55 Perform Maintenance Safely Hydraulic System Hazards When venting or fi lling the hydraulic system, loosen the fi ller cap slowly and remove it gradually. The hydraulic system is under pressure whenever the Never reset any relief valve in the hydraulic system to a engine is operating and may hold pressure even after the pressure higher than recommended by the manufacturer.
Page 56 Perform Maintenance Safely Avoid Explosion — Observe the polarity of the batteries and connections. — Make the fi nal cable connection to the engine or the WARNING! Avoid possible serious injury from furthest ground point away from the battery. Never explosion.
Page 57 Perform Maintenance Safely Tire And Wheel Maintenance (continued) Never cut or weld on a wheel with an infl ated tire mounted on it. This could cause explosive WARNING! The types of wheels and tires usually decompression. found on this equipment require special care when Check that the tire size and wheel are correctly matched.
Page 58 Perform Maintenance Safely Mower Blade Maintenance (continued) — Avoid bending blades. Help prevent mower blades from bending or cracking by avoiding contact with — How are mower blades made? solid objects. Mower blades are intended to cut Mower blades are made of high strength alloy spring grass, shrubs, woody vegetation, and small trees and steel.
Page 60 Contenido Reconocimiento ....... 2 Introducción ........2 Alertas de seguridad .
Page 61 Alertas de seguridad Símbolo Palabras indicativas Este símbolo de alerta de seguridad signifi ca: Las palabras indicativas son palabras distintivas que “¡ATENCIÓN! ¡MANTÉNGASE ALERTA! ¡SU típicamente se encontrarán en letreros de seguridad SEGURIDAD ESTÁ EN RIESGO!” de la cortadora de césped y otros equipos del sitio de trabajo.
Page 62 Cortadora de césped industrial/para agricultura Tipos de cortadora de césped industrial/para agricultura Las cortadoras de césped se usan para recortar pasturas, Triturador desmenuzar residuos de cultivos, cortar arbustos, realizar desbroce pesado, cortar la hierba en vías de agua, derechos de paso, costados de caminos o autopistas. Además, estas cortadoras se usan para cortar la hierba y otras plantas en zonas públicas como parques y cementerios.
Page 63 Cumplimiento del programa de seguridad Protéjase a sí mismo Use la ropa de protección personal y los equipos de protección personal (PPE) que se le proporcionen o que requieran las condiciones del trabajo. SIEMPRE debe usar gafas de seguridad con escudos laterales. Puede necesitar también: —...
Page 64 Cumplimiento del programa de seguridad Evite las lesiones provocadas por equipos elevados Si un ﬂ uido se inyecta en la piel, debe ser extraído dentro de pocas horas por personal médico Evite posibles lesiones de aplastamiento por caídas de la familiarizado con este tipo de lesión.
Page 65 Cumplimiento del programa de seguridad ¡Manténgase alerta! Para una operación segura Sepa dónde obtener asistencia. Sepa cómo usar un Usted debe ser un operador cualifi cado y autorizado equipo de primeros auxilios y un extintor de incendios/ para operar la máquina correctamente. Debe comprender sistema de supresión de fuego.
Page 66 Cumplimiento del programa de seguridad Algunas reglas que debe cumplir al trabajar (continuación) Mantenga — Únicamente personas cualifi cadas y autorizadas a los niños alejados pueden manejar estos equipos. de los equipos — Nunca permita que los niños jueguen en los equipos, viajen en ellos o los hagan funcionar.
Page 67 Preparación para una operación segura Revise los equipos de la cortadora de césped y el marcadas; incluya los pernos y sujetadores de las hojas. Nunca enderece o suelde en las hojas. tractor — Asegúrese de que el escudo para objetos que son Antes de comenzar la jornada de trabajo, inspeccione la arrojados se encuentre correctamente instalado y en buen máquina y asegúrese de que todos los sistemas estén en...
Page 68 Preparación para una operación segura Familiarícese con la zona de trabajo Corrija las condiciones no seguras. No opere en áreas con problemas donde no se puedan retirar o marcar los Antes de hacer funcionar la cortadora de césped, residuos y los obstáculos. inspeccione cuidadosamente la zona de trabajo.
Page 69 Preparación para una operación segura Prueba de seguridad de los controles del tractor y de la cortadora de césped Use el ROPS Arranque el tractor siguiendo los procedimientos y el cinturón de seguridad específi cos del manual del operador del fabricante. Estos procedimientos normalmente incluyen: —...
Page 70 Preparación para una operación segura Enganche de la cortadora de césped al tractor Lea y asegúrese Cortadoras montadas en enganche de tres puntos: de comprender los — Consulte los manuales de los fabricantes de la manuales antes de comenzar la cortadora y del tractor.
Page 71 Arranque con seguridad Cómo realizar un arranque correcto Corte la hierba únicamente con luz diurna o en condiciones de buena luz artifi cial. Hojas giratorias – Manténgase Evite lesiones graves o muerte producidas por objetos arrojados por la cortadora o por el contacto con las hojas: —...
Page 72 Operación con seguridad Objetos arrojados por la cortadora de césped Apague la TDF, espere que las hojas dejen de girar, eleve la cortadora y, después, retroceda. (continuación) Corte desplazándose en sentido de avance. Cortadoras de disco — Cuando se usa una cortadora de disco, es importante conocer la zona donde se va a cortar.
Page 73 Operación con seguridad Prácticas de seguridad para la cortadora de césped de montaje inferior Nunca se pare sobre la cortadora Cuando se traslada con una cortadora de césped de de césped – montaje inferior: Manténgase alejado — Mantenga la rampa de descarga extraíble en su lugar y por encima de la abertura de descarga.
Page 74 Operación con seguridad Prácticas de seguridad para cortadoras de 300 ft césped con laterales y montaje lateral (92 m) Mantenga a las personas ajenas Las posiciones elevadas de los laterales reducen la alejadas de la zona protección de los escudos y aumentan los riesgos de de corte objetos arrojados y contacto con las hojas.
Page 75 Operación con seguridad Prácticas de seguridad para trabajos de corte en terrenos desparejos (continuación) Mantenga — Use extremo cuidado para mantener el control de los el control, equipos cuando trabaja en estas condiciones. desplácese — Aumente la estabilidad del tractor agregando pesos o lastre en las ruedas y aumentando al máximo la separación entre las ruedas.
Page 76 Estacionamiento seguro Prácticas de seguridad para el estacionamiento — Use las zonas designadas o alejadas del tránsito. Aplique el freno de — Use lugares con suelo fi rme y nivelado. estacionamiento — Aplique el freno de estacionamiento. — Descienda el equipo de la cortadora de césped hasta el suelo.
Page 77 Apagado con seguridad Descenso correcto — Nunca descienda de equipos en movimiento. Espere hasta que las — Nunca baje de una máquina saltando. piezas móviles se detengan — Descienda con cuidado. — Verifi que que no haya peldaños resbaladizos. — Mantenga los pies y las manos lejos de los controles. —...
Page 78 Realización de mantenimiento con seguridad Preparación personal Use la ropa de protección personal y los equipos de protección personal (PPE) que se le proporcionen o que requieran las condiciones del trabajo. SIEMPRE debe usar gafas de seguridad con escudos laterales. Puede necesitar también: —...
Page 79 Realización de mantenimiento con seguridad Preparación de la máquina Deben controlarse o reducirse las fuentes de energía Prepare los sistemas de la almacenada (eléctricas, mecánicas, hidráulicas, máquina para neumáticas, químicas, térmicas, etc.) al mínimo realizarles servicios practicable antes de realizar cualquier procedimiento de mantenimiento, reparación o servicio.
Page 80 Realización de mantenimiento con seguridad Use ventilación adecuada Si es necesario hacer funcionar un motor en una zona Retire la llave y cerrada, elimine del área las emanaciones de escape lea el manual de con una extensión del caño de escape. Si no tiene esa mantenimiento extensión, asegúrese de abrir las puertas y dejar entrar aire del exterior.
Page 81 Realización de mantenimiento con seguridad Riesgos del sistema hidráulico Cuando ventila o llena el sistema hidráulico, afl oje la tapa de llenado con lentitud y retírela gradualmente. El sistema hidráulico se encuentra bajo presión siempre Nunca restablezca una válvula de alivio del sistema que el motor está...
Page 82 Realización de mantenimiento con seguridad Evite explosiones — Asegúrese de que las máquinas no se estén tocando. — Observe la polaridad de las baterías y conexiones. ¡ADVERTENCIA! Evite posibles lesiones graves por — Realice la conexión fi nal de cable al motor o al punto explosiones.
Page 83 Realización de mantenimiento con seguridad Mantenimiento de neumáticos y ruedas (continuación) Evite la explosión ¡ADVERTENCIA! Los tipos de ruedas y neumáticos de los neumáticos que generalmente se encuentran en estos equipos requieren cuidados especiales al realizar servicios para evitar lesiones graves o la muerte. No infl e los neumáticos por encima de la presión No infl e neumáticos con gases infl amables o con sistemas recomendada.
Page 84 Realización de mantenimiento con seguridad Mantenimiento de las hojas de la cortadora — Evite doblar las hojas. Contribuya a prevenir que las hojas de la cortadora se doblen o rajen evitando el (continuación) contacto con objetos sólidos. Las hojas de la cortadora —...
Page 85 INTRODUCTION SECTION Introduction Section 2-1 @ 2021 Alamo Group Inc.
Page 86 INTRODUCTION MACHINE DESCRIPTION The Alamo Industrial RC28 is a compact, all-terrain, remote-controlled mower with bidirectional cutting capability for high performance efficient mowing/mulching of grass and herbaceous vegetation. Machines feature a powerful Vanguard 28HP gasoline engine with low fuel consumption and low emissions which, when combined with its hybrid electric drive, delivers smooth operation on all types of terrain including slopes of up to 55°.
Page 87 INTRODUCTION This Remote Control Mower is designed with care and built with quality materials by skilled workers. Proper assembly, maintenance, and operating practices, as described in this manual, will help the owner/operator get years of satisfactory service from the machine. The purpose of this manual is to familiarize, instruct, and train.
Page 88 INTRODUCTION FEATURES • 28HP (21kW) Vanguard Gasoline Engine • Fully enclosed body panels • Tracked carriage • Electric motor driven tracks • Ability to operate on slopes up to 55° • Remote controlled cutting height adjustment (25mm to 175mm) • Automatic height pre-set •...
Page 89 INTRODUCTION IDENTIFICATION OF MACHINE GENERATION Generation 2 Models Machine Codes RC28 Gen2 Models: 40285xx Serial No. Range RC28 M2166992 onwards Visual Identification • 5x Track Idler Rollers per side • Louvered deck access hatches at rear of machine • Extended front and rear debris hoods •...
Page 90 INTRODUCTION SPECIFICATIONS Remote Controlled TRAXX RC28 Engine Air-cooled, 2 cylinder, 4-stroke, OHV engine Power 28HP/21kW Fuel Type Travel Power Electric motors Travel Speed 6.2mph/10kph Brakes Short-circuit brake system Ground Pressure 6173 lbs/m² (2800 kg/m²) Rotor No. Rotor Drive V-belt with clutch Rotor Shaft Speed 2950 rpm Cutting Blades per Rotor...
Page 91 INTRODUCTION MACHINE DELIVERY Robocut RC28 machines are delivered ready for use pre-filled with all the necessary lubricants and fluids other than fuel. Before use, all delivery packaging should be removed and the machine fully inspected; if there are any signs of damage or missing components it must be reported to your supplier/dealer immediately. Standard items supplied: •...
Page 92 INTRODUCTION MACHINE OVERVIEW ENGINE COMPARTMENT - GENERATION 2 MODELS Component Identification TRAXX RC28 11/21 Introduction Section 2-8 @ 2021 Alamo Group Inc.
Page 93 INTRODUCTION EMERGENCY STOP BUTTONS (E-STOP) Location of Emergency Stop Buttons E-Stop buttons are located on top of the machine at the rear of the engine compartment and on the remote control unit. The E-Stop button on the machine also acts as the main power ON/OFF button for the machine; it is illuminated when power to the machine is ON (E-Stop de-activated).
Page 94 INTRODUCTION SAFETY DEVICES & EMERGENCY STOP (E-STOP) Automatic Emergency Safety Features As the machine is operated by remote-control and the user is not ‘physically’ controlling the machine, specific safety features have been built in to protect the operator, third party persons, and the machine itself; these are as follows;...
Page 95 INTRODUCTION REMOTE CONTROL UNIT Operators must wear personal safety gear at all times whilst operating the machine and stand in a safe operating position with a clear view of the machinery and the work area. Joystick Controls NOTE: Steering can be controlled using either the LH or the RH joystick; if joysticks are operated in opposing directions simultaneously the RH joystick will take priority to avoid conflicting commands.
Page 96 INTRODUCTION ATTENTION OWNER/OPERATOR BEFORE OPERATING THIS MACHINE: 1. Carefully read the Operator’s Manual, completely understand the Safety Messages and instructions, and know how to operate correctly both the tractor and implement. 2. Fill out the Warranty Card in full. Be sure to answer all questions, including the Serial Number of the implement.
Page 97 LIMITED WARRANTY LIMITED WARRANTIES 1.01. Alamo Industrial warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser (“Purchaser”) that the goods purchased are free from defects in material or workmanship.
Page 99 ASSEMBLY SECTION Assembly Section 3-1 @ 2021 Alamo Group Inc.
Page 100 ASSEMBLY GENERAL INSTRUCTIONS Robocut RC28 machines are delivered ready for use pre-filled with all the necessary lubricants and fluids other than fuel. Before use, all delivery packaging should be removed and the machine fully inspected; if there are any signs of damage or missing components it must be reported to your supplier/dealer immediately. STANDARD EQUIPMENT •...
Page 101 ASSEMBLY LIFTING EQUIPMENT Suitable overhead lifting equipment with a minimum Safe Working Load (SWL) in excess of the machine’s overall weight should be used for handling the machine. Ensure the machine is kept balanced and level at all times during the lifting procedure. All operators and bystanders must remain at a safe distance from the raised machine.
Page 102 ASSEMBLY The fluids of the TRAXX RC28 were checked and topped off prior to shipping. • You should check the engine oil before starting the machine. • The dipstick is on the left hand side of the engine. • There is ample gasoline fuel in the fuel tank for removal. The emergency stop switches on the remote and the TRAXX RC28 must be pulled out, into the “ON”...
Page 103 ASSEMBLY TRAXX™RC28 Delivery Inspection Sheet TO BE COMPLETED BY AN AUTHORIZED DEALER The checklist below lists the items which shipped with the TRAXX RC28 unit. Please inspect and account for each line item. TRAXX RC28 Unit Transmitter and Battery Pack Reserve Battery Pack Battery Charger (12V CA) Belt for the Radio Control...
Page 105 OPERATION SECTION Operation Section 4-1 @ 2021 Alamo Group Inc.
Page 106 ALAMO INDUSTRIAL TRAXX RC28 OPERATING INSTRUCTIONS Alamo Industrial TRAXX RC28 remote control mowers are manufactured with quality material by skilled workers. These mowers are designed for cutting grass and small weeds safe and effectively at angles up to 60 degrees.
Page 107 OPERATION 1.STANDARD EQUIPMENT AND SPECIFICATIONS 1.1 Features • 28HP (21kW) Vanguard Gasoline Engine • Fully enclosed body panels • Tracked carriage • Electric motor driven tracks • Ability to operate on slopes up to 55° • Remote controlled cutting height adjustment (25mm to 175mm) •...
Page 108 OPERATION 1.2 Specifications - TRAXX RC28 Remote Controlled TRAXX RC28 Engine Air-cooled, 2 cylinder, 4-stroke, OHV engine Power 28HP/21kW Fuel Type Travel Power Electric motors Travel Speed 6.2mph/10kph Brakes Short-circuit brake system Ground Pressure 6173 lbs/m² (2800 kg/m²) Rotor No. Rotor Drive V-belt with clutch Rotor Shaft Speed...
Page 109 OPERATION 2.OPERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and understands the implement and tractor Operator’s Manuals and is experienced in implement and tractor operation and all associated safety practices. In addition to the safety messages contained in this manual, safety signs are affixed to the implement and tractor.
Page 110 OPERATION 3. STARTING AND STOPPING THE ENGINE The operator must have a complete understanding of the placement, function, and operational use of all tractor controls before starting the engine. Review the tractor operator’s manual and consult an authorized dealer for tractor operation instructions if needed. Engine Starting: •...
Page 111 OPERATION 4. EMERGENCY STOP AND SAFETY DEVICES 4.1 Location of Emergency Stop Buttons E-Stop buttons are located on top of the machine at the rear of the engine compartment and on the remote control unit. The E-Stop button on the machine also acts as the main power ON/OFF button for the machine; it is illuminated when power to the machine is ON (E-Stop de-activated).
Page 112 3. Press the machine’s Emergency Stop button. 4. Turn the ignition key to the off position (Counter-Clockwise) and remove the key. NOTE: If the machine has malfunctioned contact your Authorized Alamo Industrial Dealer - Do Not Attempt to operate the machine until advice has been sought.
Page 113 OPERATION 5. PRE-OPERATION AND SERVICE Before each use, a pre-operation inspection and service of the implement and tractor must be performed. This includes routine maintenance and scheduled lubrication, inspecting that all safety devices are equipped and functional, and performing needed repairs. DO NOT operate the unit if the pre-operation inspection reveals any condition affecting safe operation.
Page 114 OPERATION The operator’s manual and safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment. Maintain these important safety features on the implement in good condition to ensure the information is available to the operator at all times.
Page 115 OPERATION • Inspect blades and blade bolts for looseness and excessive wear. Make sure the mower is securely blocked up before crawling beneath. Replace damaged, worn and missing blades as complete sets to maintain rotary balance during operation. • Remove any grass or other debris which may be wrapped around the blade carriers.
Page 116 OPERATION Remote Control Mower PRE-OPERATION Inspection Mower ID# _____________________ Date:__________________________ Make: ________________________ Shift:__________________________ DO NOT OPERATE an UNSAFE TRACTOR or MOWER Before conducting the inspection, make sure the engine is off, all rotation has stopped and the unit is in park. Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved.
Page 117 OPERATION Needs Item Checked Notes Repair Hose Connections Leaks Wire Connecrions Mounting Throttle Actuator Mounting Linkage Condition Springs Fuel Filter Hose Connections Leaks Engine Oil Level Oil Fill Locations Beacon Attached Tracks Check Tracks for Damage Cuts or Tears Missing Spikes or Cleats Excessive Wear Check for Stones &...
Page 118 OPERATION Needs Item Checked Notes Repair Spring Impact Bolts Adjusted Blades Missing Bent Chipped Bushings Worn Bolts and Nuts Check for Leaks Mower Belts Belt Wear Loss of Tension Adjustment Replacement Lubrication Cuttershaft Bearings Start Engine Turn Ignition Key ON Check Lights Start Engine - Check All Functions Check that All Warning Lights Turn Off Check Fan Operation...
Page 119 OPERATION 6. REMOTE CONTROL UNIT Operators must wear personal safety gear at all times whilst operating the machine and stand in a safe operating position with a clear view of the machinery and the work area. 6.1 Joystick Controls NOTE: Steering can be controlled using either the LH or the RH joystick; if joysticks are operated in opposing directions simultaneously the RH joystick will take priority to avoid conflicting commands.
Page 120 OPERATION 6.2 Control Unit - Display Screen & Function Operation LCD Display Reports the following information: Status Light Indicates the status of the Remote Control Unit: Illuminated GREEN = Correct Status Illuminated RED = Problem Status Emergency Stop Button Push button for EMERGENCY STOP Rotate clockwise to Reset TRAXX RC28 11/21 Operation Section 4-16...
Page 121 OPERATION Engine Start/Stop Engine Speed (RPM) Control for Engine RPM Refer to ‘Auto Rev & Go’ in Starting & Stopping the Engine section for further information. Steering Bias Dial. Control for setting steering angle bias when operating on sloped ground. Track Speed (Governor) Sets maximum top speed limit.
Page 122 OPERATION 7.SCREEN OPERATION (GENERATION 2 MODELS) Screen must not be accessed with engine running: screen features are live and changes to some settings will cause machine movement. TRAXX RC28 11/21 Operation Section 4-18 @ 2021 Alamo Group Inc.
Page 123 OPERATION TRAXX RC28 11/21 Operation Section 4-19 @ 2021 Alamo Group Inc.
Page 124 OPERATION Pre-set Cutting Height and Cutting Height can be adjusted and set by the user via the oper- ator screen or directly from the control unit; refer to cutting deck section of the manual for details of changing the settings via the control unit. TRAXX RC28 11/21 Operation Section 4-20 @ 2021 Alamo Group Inc.
Page 125 OPERATION When adjusting the following ‘Cutting Height’ setting, the machine itself will change its height position in line with adjustments being made onscreen; users must ensure they remain clear of moving components at all times whilst performing this procedure. TRAXX RC28 11/21 Operation Section 4-21 @ 2021 Alamo Group Inc.
Page 126 OPERATION TRAXX RC28 11/21 Operation Section 4-22 @ 2021 Alamo Group Inc.
Page 127 OPERATION TRAXX RC28 11/21 Operation Section 4-23 @ 2021 Alamo Group Inc.
Page 128 OPERATION 8.PRE-OPERATION CHECKS All checks and inspections of the machine should be performed.with the machine parked on firm level ground with the engine switched off and the machine E-Stop activated (Power OFF). The following checks should be made daily before using the machine: •...
Page 129 OPERATION 10.STARTING AND STOPPING THE ENGINE Before attempting to start the engine ensure you have read and understood the manual and observed all safety instructions surrounding use of the engine and the machine. Engine must only be started in open air, never in an enclosed environment. 10.1 Before Starting •...
Page 130 OPERATION 10.4 Stopping the Engine When the engine has stopped, activate machine E-Stop button to power-off the machine. 10.5 Emergency Stopping (E-Stop) In emergency situations, the engine and all machine functions can be immediately stopped by pressing an E-Stop button. E-Stop buttons are located on the remote control unit and on both sides of the machine.
Page 131 OPERATION 11.DRIVING AND MANEUVERING Operation of the machine must only be performed by a responsible person who has read the manual and is familiar with the machine’s controls and all aspects relating to the safe use of this equipment. It is advisable that all new operators practice using the machine, without any attachments running, in a safe open area in order to familiarize themselves with the controls and movements of the machine.
Page 132 OPERATION Steering Bias The steering bias feature allows the operator to set a ‘degree of steer’ for maneuvering the machine across slopes, setting and adjustment is performed using the steering bias dial; Turn control dial to the left to select a desired degree of left steering bias. Turn control dial to the right to select a desired degree of right steering bias Place control dial into the central position to de-select steering bias.
Page 133 OPERATION Cutting Height Control The deck height is controlled by forward and backwards operation of the right-hand joystick; Move joystick forwards to lower the cutting height. Move joystick backwards to raise the cutting height. Providing it is safe to do so, the cutting height may be adjusted while the machine is in motion.
Page 134 OPERATION Activating Pre-set Cutting Height To move the deck to the pre-set cutting height, push the right-hand joystick forwards for 2 seconds and release; the deck will then automatically move to the pre-set height. To move the deck to a different cutting height use continual operation of the joystick to move the deck to the required height.
Page 135 OPERATION 12.2 Bystanders/Passersby Precautions If a bystander comes within 300 feet of the tractor while the mower is being operated, stop the tractor at once, and idle the engine. Do not engage the Mower again until all bystanders are well past the 300 foot distance. OPS-R-0024_Bstr Flail Mowers are capable under adverse conditions of throwing objects for great distances (300 feet or more) and causing serious injury or death...
Page 136 OPERATION 13. OPERATING POSITION & DISTANCE Only operate the machine from a safe distance and position that provides an unobstructed view of the machine and work area. When operating this machinery you are responsible for your own safety and the safety of all others who enter the work area.
Page 137 OPERATION 13.1 Working On Slopes When working on slopes do not operate from any position directly below the machine, where possible it is safer to stand in a suitable location above the machine. Operator must remain in the Operator Safe Zones when operator this implement refer to image below.
Page 138 OPERATION TO AVOID SERIOUS INJURY OR DEATH FROM SLIDING OR EQUIPMENT ROLLOVER: Never attempt to operate the TRAXX RC28 with metal cleats or spiked track on con- crete hillsides or hard hillside surfaces. Operation of the spiked or cleated track on concrete or hard surface hillsides could result in sudden and violent loss of traction and control of the machine and may result in serious injury or death.
Page 139 OPERATION 14.OPERATION Personal Protection Equipment (PPE) Operators must wear suitable safety gear when operating and/or maintaining this machine. Recommended Safety Gear • Safety Gloves • Safety Boots • SAFETY GLASSES with side shields (marked to comply with ANSI Z87) • Protective Overalls •...
Page 140 OPERATION Do not change direction while moving on curbs, rocks or surfaces with considerable differences in height (more than 8 in (20cm)); in these instances always move perpendicular to the obstacles. When reversing uphill, do not steer when transferring from the level surface to the slope;...
Page 141 OPERATION If the machine moves in reverse in these conditions there is risk of the track coming off its seat. Generic image used for example purposes only. If the machine moves in reverse in these conditions there is risk of the track coming off its seat. Generic image used for example purposes only.
Page 142 OPERATION 15. BRAKES Machine movement is controlled by electric track motors which drive the machine when they receive electrical power from the generator, motion is stopped by ‘short-circuiting’ the motors which generates a braking effect to halt the machine. If the engine is switched off, or cuts-out for any reason, the motors ‘lock-out’ to hold the machine; if the machine is facing up or down a slope it may not bring the machine to a complete standstill but it will greatly reduce roll-away speed allowing the machine to ‘creep’...
Page 143 OPERATION 15.2 Parking the Machine When not in use the machine must always be parked on a firm level site with the main power switched off. When leaving the machine unattended or for long-term storage the machine should be chocked front and rear to avoid risk of accidental movement.
Page 144 OPERATION Refueling must only be performed with engine switched off and in a cooled down condition. Never refuel the machine when the engine is hot. Allow the unit to cool down for at least 5 minutes before refueling. Only refuel by removing tank and refueling at least 30 ft away from the unit. NEVER refuel tank while installed on mower.
Page 145 OPERATION 16.1 Fuel Tanks The RC28 is equipped for use with 2 tanks; a removable red ‘primary’ fuel tank located on the right-hand side of the engine and a semi-removable black ‘expansion’ tank’ located on the left-hand side of the engine. An additional red fuel tank is also supplied with the machine which serves as a swappable ‘primary’...
Page 146 OPERATION 17. MOWER STORAGE It is recommended that the mower be stored fully lowered to ground level. Properly preparing and storing the mower at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service. The following are suggested storage procedures: •...
Page 147 OPERATION 18. TROUBLESHOOTING GUIDE Problem Possible Cause Remedy Rotors Not V-Belt loose. Re-tension V-Belt. Turning V-Belt damaged. Replace V-Belt Blade blocked. Clear blockage. RPM reading zero. Increase RPM. Clutch fuse blown. Replace fuse. Clutch relay defective. Replace relay. Clutch fault or failure. Check wiring/replace clutch.
Page 148 OPERATION Problem Possible Cause Remedy Radio Signal Excessive distance between remote Reduce operating distance - operate in Loss control and machine. machine range. Signal interference caused by Avoid operating near sources of electrical powerlines or electric sources. interference. Antenna damaged or defective. Replace antenna.
Page 149 OPERATION Problem Possible Cause Remedy Engine Misfires Ignition cable(s) loose. Check ignition cables are securely fitted. Fuel line clogged/wrong fuel. Drain and add fresh clean fuel. Trapped fuel line. Check fuel line routing. Water or dirt in fuel line. Clean fuel lines/add fresh fuel. Blocked fuel filter.
Page 152 MAINTENANCE HAZARDS WITH MAINTENANCE OF IMPLEMENT AVOID DEATH OR SERIOUS INJURY FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN GOOD OPERATING CONDITION PERFORMING PROPER SERVICE, REPAIRS AND MAINTENANCE. BEFORE PERFORMING SERVICE, REPAIRS AND MAINTENANCE ON THE IMPLEMENT: • STOP ENGINE, engage parking brake, lower implement, allow all moving parts to stop and remove key. •...
Page 153 Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts may reduce mower performance, void mower warranties, and present a safety hazard. Use genuine Alamo Industrial mower parts for economy and safety. (SPAM-1str) See Your Alamo Dealer NOTE: Before operating your TRAXX, take the time to inspect and repair any damage to the machine.
Page 154 MAINTENANCE GENERAL MAINTENANCE Checks, maintenance and service tasks must only be performed with the machine parked on a firm level site. Never attempt to work on any machine that it not safely supported and chocked. Only use suitable equipment for the task that is fully capable of supporting the machines entire weight. Never attempt to work under a machine that is suspended on lifting equipment;...
Page 155 MAINTENANCE ENGINE OIL Oil Capacity & Type 10.56 pints (6.0 liters) 5w40 engine oil. Engine Oil Level Check engine oil level before each start-up and after every 8 hours of operation. Oil level must be checked with the machine parked on level ground and the dipstick fully inserted; level is correct when it is between the ‘Min’...
Page 156 MAINTENANCE AIR FILTERS Tools required; no tools are needed to access filter cartridges Air filters should be checked daily and cleaned on a regular basis. Filter cartridges must be replaced at the specified time periods stated in the service schedule. Filter Cartridge Removal The machine uses 2 filters cartridges, a primary filter and a secondary filter;...
Page 157 MAINTENANCE ROTORS AND BLADES The machine has two belt-driven rotors equipped with sets of opposing blades mounted on a blade carrier; blade sets comprises of an updraft blade and a top cut blade. The ‘fast-stop’ rotors, which are driven by the engine via an electromagnetic clutch, are mounted on the machine in a staggered configuration to provide overlapped cutting.
Page 158 MAINTENANCE BELTS Access to Belts Access to the belts for checking and/or tensioning is from beneath the machine and requires removal of the cover plate; the plate is secured with 7 bolts Tools Required: 13mm wrench or socket Belts and Pulleys Identification A.
Page 159 MAINTENANCE Rotor Belt Tension Adjustment Tools Required: 17mm & 19mm wrenches TRAXX RC28 11/21 Maintenance Section 5-9 © 2021 Alamo Group Inc.
Page 161 MAINTENANCE TRACKS Track Replacement Tracks must be replaced when the treads are excessively worn, or sooner if there are large cuts, cracks, or damage that could affect their safe use.If the battery does not retain sufficient charge although it is not used, it must be replaced.
Page 162 MAINTENANCE 1. Slacken off the 24mm clamping bolts (x2) located on the inner face of the landing gear 2. Slacken off the 36mm track tensioner nut to fully release tension 3. Compress tension unit; this can be done by using your foot to push track and idler roller rearwards. 4.
Page 163 MAINTENANCE Track Tension Check Tracks should be re-tensioned after an initial 2 hours work with a new machine and on an annual basis thereafter. If the machine is placed into long-term storage it is suggested that the tensioners be ‘slackened off’ to relax the rubber tracks;...
Page 164 MAINTENANCE REMOTE BATTERY CHARGING The machine’s remote-control unit is supplied with a spare battery for use as a reserve. A charging station for the control unit reserve battery is ‘built-in’ to the receiver unit located within the engine compartment. For uninterrupted operation, the reserve battery can be stored in the charging station; this will ensure it remains fully charged and ready for use.
Page 165 MAINTENANCE EMISSION CONTROL SYSTEM For emission control systems please use an annual maintenance schedule to check the condition of all components within the certified components; if any items show signs of being defective, worn or damaged, they should be replaced immediately. Emission Control Components: •...
Page 166 Replace damaged blades. The replacement of blades (1) should only be carried out by a specialist workshop. Contact Alamo Industrial if the blade shaft is damaged. Blade Replacement If it is evident that the blades (1) are too worn for further use, they...
Page 167 MAINTENANCE Correct V-Belt Tension The tension is correct if the V-belt can be pressed in approx. 15 - 20 mm using thumb pressure. Adjustment and belt replacement should be carried out by a specialist workshop. Check the V-belt for wear and damage. Replace the V-belt if it is damaged.
Page 168 MAINTENANCE Check Crawler Tracks for Damage Check the crawler tracks (A/1) for damage with the ignition switched off and the spark plug connector removed. Start the engine and move the machine forward, so that you can check the other part of the crawler. Keep your hands away from crushing points when moving the machine! Switch off the engine and ignition and remove the spark plug connector before continuing the inspection! Repeat the instructions above, until you have checked the entire length of both crawler tracks.
Page 169 TRANSMISSION The transmissions are maintenance-free and lifetime-lubricated. In the event of an oil leak contact Alamo Industrial. TRAXX RC28 11/21 Maintenance Section 5-19 © 2021 Alamo Group Inc.
Page 170 MAINTENANCE REMOTE CONTROL Charging the battery of the remote control Charge the battery of the remote control daily after finishing work using the charger provided. The battery is located in the lower part of the remote control. Inserting the battery: •...
Page 171 MAINTENANCE CLEANING Engine Only clean the engine with a cloth. Do not spray with water, as water could enter the ignition and fuel system Engine and cause malfunctions. Machine Clean thoroughly with water immediately after each use. Do not expose electric cables and components to direct waterjets. Then lubricate all sliding parts with bio-lubricating oil or grease with bio-lubricating grease.
Page 172 MAINTENANCE INSPECTION & MAINTENANCE OVERVIEW After Hours of Operation (h) 100 200 600 PAGE Check function of machine EMERGENCY STOP switch Check function of remote control EMERGENCY STOP switch 4-21 Check function of machine ignition switch Check operating functions of 4-21 remote control Clean fan grille...
Page 173 MAINTENANCE After Hours of Operation (h) 100 200 600 PAGE Change fuel filter Check spark plugs Check blade shaft 5-10 Check valve clearance 5-13 Check electric motors brush contacts Check generator brush contacts 5-12 Check clutch Lubricate all sliding parts Change blades 5-10 Change blade drive belt...
Page 174 MAINTENANCE FUSES AND RELAYS Generation 2 Models TRAXX RC28 11/21 Maintenance Section 5-24 © 2021 Alamo Group Inc.

Alamo Industrial BUILT SHARPER TRAXX RC28 Operator's Manual

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