Alamo Industrial Switchblade Sickle Bar 5 Operator's Manual

Alamo industrial switchblade sickle bar operator's manual

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Published 03/09

This Operator's Manual is an integral part of the safe operation of this machine and must

be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety

and Operation Instructions contained in this manual before operating the equipment. C01-

Cover

ALAMO INDUSTRIAL

1502 E. Walnut

Seguin, Texas 78155

830-372-3551

Email: parts@alamo-industrial.com

OPERATOR'S MANUAL

SWITCHBLADE

5/6

SICKLE BAR

Part No. 02982612C

$0.00

Table of Contents

Summary of Contents for Alamo Industrial Switchblade Sickle Bar 5

Page 1 READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. C01- Cover ALAMO INDUSTRIAL 1502 E. Walnut Seguin, Texas 78155 830-372-3551 Email: parts@alamo-industrial.com SWITCHBLADE ® ©2009 Alamo Group Inc. SICKLE BAR Part No. 02982612C $0.00...
Page 2 To the Owner/Operator/Dealer All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of acci- dents.
Page 3 In order to reduce accidents and enhance the safe operation of mowers, Alamo Industrial, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video and guide book. The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment.
Page 4 Alamo Industrial Division is willing to provide one (1) AEM Mower Safety Practices Video Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video DVD Format – AEM/FEMA Mower Operator Safety Video Mower Operator’s Manual AEM Mower Operator’s Safety Manual...
Page 5: Table Of Contents
TABLE OF CONTENTS SAFETY SECTION... 1-1 General Safety Instructions and Practices ... 1-2 Decal Description ... 1-15 Federal Laws and Regulations ... 1-19 INTRODUCTION SECTION ... 2-1 OPERATION SECTION ... 3-1 OPERATOR REQUIREMENTS ... 3-3 TRACTOR REQUIREMENTS ... 3-4 ROPS and Seat Belt ...3-4 Tractor Safety Devices ...3-4 Tractor Horsepower ...3-4 Tractor Hydraulics ...3-5...
Page 6 LEDGER PLATES ... 4-8 Cylinder Rod Maintenance ... 4-8...
Page 8: General Safety Instructions And Practices
Safety Messages. Always use good common sense to avoid hazards. Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. SB5/6 03/09 © 2009 Alamo Group Inc. SAFETY (SG-2) (SG-3)
Page 9 Operate the Tractor controls from the tractor seat only. Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. SB5/6 03/09 © 2009 Alamo Group Inc. SAFETY Never allow inexperienced or untrained personnel to (SG-6)
Page 10 The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items that may be thrown by the equipment. SB5/6 03/09 © 2009 Alamo Group Inc. SAFETY (SG-11) (SG-13) (SG-14)
Page 11 Do not put hands or feet near the cutter bar. Blade contact can result in serious injury. Stay away until all motion has stopped and the mower is securely blocked up. SB5/6 03/09 © 2009 Alamo Group Inc. SAFETY EXPOSURE LOUD...
Page 12 Never allow children to play on or around Tractor or Implement. Children can slip or fall off the Equipment and be injured or killed. crushing themselves or others. SB5/6 03/09 © 2009 Alamo Group Inc. SAFETY Determine the maximum (SG-19)
Page 13 SB5/6 03/09 © 2009 Alamo Group Inc. SAFETY Drugs and alcohol will affect an operator’s Before operating the Tractor or...
Page 14 Widen the wheel tread and add wheel weights where necessary. Refer to the mounting instructions or call Customer Service if you need assistance with Couterweight Procedure. SB5/6 03/09 © 2009 Alamo Group Inc. SAFETY (SGM-10) Tractor engine must be stopped...
Page 15 Tractor and perform repairs before resuming operation. Serious injury and possible death could occur from not maintaining this Implement and Tractor in good operating condition. SB5/6 03/09 © 2009 Alamo Group Inc. SAFETY In the case of extreme vibration, shut...
Page 16 Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact. SB5/6 03/09 © 2009 Alamo Group Inc. SAFETY (SSM-06) Safety Section 1-10...
Page 17 NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Alamo Industrial cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply).
Page 19 PART NO. 02966305 02974997 02965262 000678 02962765 0614500 00776031 02974374C 10058000 00017000 00024100 02959924 SB5/6 03/09 © 2009 Alamo Group Inc. SAFETY QTY. TYPE INSTRUCT NAME WARNING INSTRUCT DANGER CAUTION SER PLT Safety Section 1-13 DESCRIPTION Universal Tractor Switch Blade...
Page 20 ITEM PART NO. 02970354 02965093 00725746 0410300 02975270 02974321 02982584 SB5/6 03/09 © 2009 Alamo Group Inc. SAFETY QTY. TYPE INSTRUCT INSTRUCT PELIGRO WARNING INSTRUCT INSTRUCT INSTRUCT Safety Section 1-14 DESCRIPTION Knife Clearance Proper Engine Spanish Translation Warning Sign Bar Reversing Instruction...
Page 21: Decal Description
Decal Description INFORMATION - Attention - Service Hydraulic System with Universal Tractor Hydraulic Oil. Alamo Group part Number 02966307. 02966305 NAME LOGO P/N 02974997 WARNING! Failure to INSPECT and REPAIR or REPLACE Hoses may allow worn Hoses to rupture SUDDENLY and VIOLENTLY with resulting serious BODILY INJURY from SCALDING or FIRE with resulting BURN INJURY or DEATH.
Page 22 RPM on Tachometer. Over speeding the engine and pump when operating the mower will overheat and rapidly ruin the oil which will decrease the life of the hydraulic components. P/N 02965093 SB5/6 03/09 © 2009 Alamo Group Inc. SAFETY Safety Section 1-16...
Page 23 Stop machine to adjust and oil. If mechanism becomes clogged shut off power before cleaning. Keep off mower and keep others off. Warn bystanders to keep away. P/N 0410300 INSTRUCTIONS P/N 02975270 INSTRUCTIONS P/N 02974321 SB5/6 03/09 © 2009 Alamo Group Inc. SAFETY Safety Section 1-17...
Page 24 SAFETY ATTENTION! Bump control handle to reset cutterhead. P/N 02982584 SB5/6 03/09 Safety Section 1-18 © 2009 Alamo Group Inc.
Page 25: Federal Laws And Regulations
(Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.) SB5/6 03/09 © 2009 Alamo Group Inc. SAFETY This section is not intended as a legal...
Page 72 Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR INJURY. Identifies special instructions or procedures that, if not strictly observed, could result in damage to, or destruction of the machine, attachments or the environment. SB5/6 03/09 © 2009 Alamo Group Inc. INTRODUCTION Introduction Section 2-2...
Page 73 This translates into more cutting power and less machine maintenance. The Switch Blade's proven blade design allows for precision cutting. Built-in rock guards help to minimize blade damage. SB5/6 03/09 Introduction Section 2-3 © 2009 Alamo Group Inc.
Page 74 NOTE: Warranties are honored only if completed “Owner Registration and Warranty” forms are received by Alamo Group within thirty days of delivery of the implement. 3. Record the Blade Model and Serial Numbers on the Warranty page at the front of the Operator’s Manual.
Page 76: Operating Instructions
ALAMO INDUSTRIAL SWITCH BLADE SICKLE BAR OPERATING INSTRUCTIONS Alamo Industrial Switch Blade are manufactured with quality material by skilled workers. The Switch Blade is designed for cutting grass and weeds up to 1/2” diameter such as in rights-of-way and roadsides. The Switch Blade is equipped with safety warning decals, protective guards, shields, and other safety features to provide operator and passerby protection, however, no shielding is 100% accurate.
Page 77: Operator Requirements
Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol. SB5/6 03/09 © 2009 Alamo Group Inc. OPERATION Drugs and alcohol will affect an operator’s Before operating the Tractor or...
Page 78: Tractor Requirements
Exceeding 25 HP may cause mower damage by overpowering the unit in heavy cutting conditions. SB5/6 03/09 © 2009 Alamo Group Inc. OPERATION (SG-7) Operation Section 3-4...
Page 79: Tractor Hydraulics
Before getting onto the tractor, the operator must read and completely understand the implement and tractor operator manuals. If any part of either manual is not completely understood, consult an authorized dealer for a complete explanation. OPS-U- 0007 SB5/6 03/09 © 2009 Alamo Group Inc. OPERATION (SG-15) Operation Section 3-5...
Page 80: Boarding The Tractor
Use all handrails and steps for support and never rush or jump off the tractor. OPS-U- 0009 SB5/6 03/09 © 2009 Alamo Group Inc. OPERATION (SG-11) (SG-10)
Page 81: Starting The Tractor
Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions. SB5/6 03/09 © 2009 Alamo Group Inc. OPERATION (SG-23) (SG-13)
Page 82: Pre-Operation Inspection And Service
SB5/6 03/09 © 2009 Alamo Group Inc. OPERATION (SG-21) All safety Missing, broken, or...
Page 83: Tractor Pre-Operation Inspection/Service
Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order. SB5/6 03/09 © 2009 Alamo Group Inc. OPERATION The following Damaged and/or broken parts should be repaired and/or replaced...
Page 84 Never Leave the mower unattended while the head is in the raised position. The mower could fall causing serious injury to anyone who might inadvertently be under the mower SB5/6 03/09 © 2009 Alamo Group Inc. OPERATION . (SBM-4) Operation Section 3-10...
Page 85 REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure. SB5/6 03/09 © 2009 Alamo Group Inc. OPERATION (SG-20) (SG-15)
Page 86 Relieve hydraulic pressure before performing maintenance or repairs. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding. SB5/6 03/09 © 2009 Alamo Group Inc. OPERATION (Ops-0001-MISC) (SG-34)
Page 87: Driving The Tractor And Implement
Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you and watch out for the other guy. SB5/6 03/09 © 2009 Alamo Group Inc. OPERATION Never allow inexperienced or untrained personnel to Determine the maximum...
Page 88: Starting The Tractor
When operating in traffic, always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you and watch out for the other guy. SB5/6 03/09 © 2009 Alamo Group Inc. OPERATION (SG-23) LOCKED...
Page 89: Driving The Tractor And Switch Blade
Never Leave the mower unattended while the head is in the raised position. The mower could fall causing serious injury to anyone who might inadvertently be under the mower SB5/6 03/09 © 2009 Alamo Group Inc. OPERATION Determine the . (SBM-4)
Page 90: Operating The Tractor And Implement
Stop mowing immediately if blades strike a foreign object. Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing. Position Controls SB5/6 03/09 © 2009 Alamo Group Inc. OPERATION Inspect the area before (SGM-05) Operation Section 3-16...
Page 91: Motor Control
If the cutter bar breaks back frequently when cutting heavy dead grass, brush, or vines, slow down to allow the knife time to cut cleanly. SB5/6 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 3-17...
Page 92: Cutter Bar Break-Back
Do not back up with this implement. Backing could damage the machine or its components. (S3PT-4) Never interfere with factory-set hydraulic calibrations. cause a failure of the equipment and may result in injury. SB5/6 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 3-18 (SGM-07) Any change in calibration could...
Page 93: Operating The Switch Blade
Widen the wheel tread and add wheel weights where necessary. Refer to the mounting instructions or call Customer Service if you need assistance with Couterweight Procedure. SB5/6 03/09 © 2009 Alamo Group Inc. OPERATION (SSM-4) In the case of extreme vibration, shut...
Page 94: Shutting Down The Switch Blade
Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. SB5/6 03/09 © 2009 Alamo Group Inc. OPERATION Operation Section 3-20 (SG-9)
Page 95: Tractor And Switch Blade Storage
By using good judgement and following safe transport procedures, the possibility of accidents while moving between locations can be substantially minimized. OPS-U- 0017 SB5/6 03/09 © 2009 Alamo Group Inc. OPERATION Children can cause the Implement to shift or fall (SG-25)
Page 96: Transporting On Public Roadways
Be extremely cautious when the piece of equipment that you are towing, is wider than the tractor tire width and/or extends beyond your lane of the road. OPS-B- 0014 SB5/6 03/09 © 2009 Alamo Group Inc. OPERATION (SG-10) Locking the...
Page 97 Consult an authorized tractor dealer for lighting kits and modifications available to upgrade the lighting on older tractor models. OPS-SB- 0011 SB5/6 03/09 © 2009 Alamo Group Inc. OPERATION emblem (SG-10) (SG-6) Operation Section 3-23...
Page 98 Equipment use the Tractor flashing warning lights and follow all local traffic regulations. Reduce speed before turning or applying the brakes. Ensure that both brake pedals are locked together when operating on public roads. OPS-U- 0023 SB5/6 03/09 © 2009 Alamo Group Inc. OPERATION roads, have (SG-10) (SG-6)
Page 99: Hauling The Tractor And Implement
If during transport a hard braking, sharp turning, or swerving action was performed, stop at the next safe location to inspect the security of the load. OPS-U- 0026 SB5/6 03/09 © 2009 Alamo Group Inc. OPERATION against Operation Section 3-25...
Page 102: Lubrication Information
This safety alert symbol is used to point out areas requiring precautions for your safety. Failure to observe these warnings could result in injury to you. DO NOT attempt to make adjustments with the mower or tractor running! SB5/6 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 4-2...
Page 103: Initial Hydraulic System Cleaning
Use Chevron 1000 THF or an equivalent oil. NOTE: Your ambient temperature and operating conditions may require a different viscosity oil. Please contact the oil manufacturer for proper specifications. SB5/6 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 4-3...
Page 104: Cutterbar Adjustments
Raise the bar to about 45 degrees. Make sure the knife is at the full retracted position of the stroke so the flywheel doesn't suddenly turn and catch your fingers in the knife. Shut off the engine and set parking brake. SB5/6 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 4-4...
Page 105: Wear Plate
Knock the clips down with a hammer. A light blow is all that is required. If the clips drag on the knife, pry them up. Drag will bind the knife and wear out the clip very rapidly. See Image MntP-0004 SB5/6 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 4-5...
Page 107: Hydraulic System
KNIFE Replace worn or broken knife sections. Triumph knife sections are heavy duty sections made of special steel and will stay sharp for many more hours than conventional sections. SB5/6 03/09 Maintenance Section 4-7 © 2009 Alamo Group Inc.
Page 108: Cylinder Rod Maintenance
Also remember that any other protectant must be compatible with hydraulic fluid. Alamo Industrial is not responsible for rust or pitting of the cylinder rod due to weather exposure or impacts from normal operation or mounting. If hydraulic cylinders and or the cylinder rods are damaged as a result of the rods rusting or pitting, the hydraulic cylinders and rods will not be covered under warranty by Alamo Industrial.
Page 110 LIMITED WARRANTIES 1.01. Alamo Industrial warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser 1.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.
Page 111 TO THE OWNER/OPERATOR/DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this Manual. The Table of Contents clearly identifies each section where you can easily find the information you need. The OCCUPATIONAL SAFETY AND HEALTH ACT (1928.51 Subpart C) makes these minimum safety require- ments of tractor operators: REQUIRED OF THE OWNER:...
Page 112 P/N 02982612C SWITCHBLADE 5/6 - SOM 03/09 Printed in USA...

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Switchblade sickle bar 6 Switchblade 5 Switchblade 6

Alamo Industrial Switchblade Sickle Bar 5 Operator's Manual

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Introduction Section

Operation Section

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