Alamo Industrial Exten-A-Kut II Operator's Manual

Alamo industrial ditch and bank mower operator's manual
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EXTEN-A-KUT II
Published 03/09
This Operator's Manual is an integral part of the safe operation of this machine and must
be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety
and Operation Instructions contained in this manual before operating the equipment. C01-
Cover
ALAMO INDUSTRIAL
Post Office Box 549
Seguin, Texas 78156
830-372-3551
Email: parts@alamo-industrial.com
OPERATOR'S MANUAL
©2009 Alamo Group Inc.
DITCH AND BANK MOWER
Part NO. 02969111C
$0.00

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Summary of Contents for Alamo Industrial Exten-A-Kut II

  • Page 1 READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. C01- Cover ALAMO INDUSTRIAL Post Office Box 549 Seguin, Texas 78156 830-372-3551 Email: parts@alamo-industrial.com DITCH AND BANK MOWER ©2009 Alamo Group Inc. Part NO. 02969111C $0.00...
  • Page 2 To the Owner/Operator/Dealer All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
  • Page 3: Table Of Contents

    Table Of Contents SAFETY SECTION ... 1-1 General Safety Instructions and Practices ... 1-2 Operator Safety Instructions and Practices ... 1-3 Equipment Operation Safety Instructions and Practices ... 1-7 Maintenance and Service Safety Instructions and Practices ... 1-13 Transporting Safety Instructions and Practices ... 1-16 Storage and Parking Safety Instructions and Practices ...
  • Page 4 Operating Speed and Ground Speed ... 3-31 Shutting Down the Implement ... 3-33 TRANSPORTING THE TRACTOR AND IMPLEMENT ... 3-34 Transporting on Public Roadways ... 3-35 Hauling the Tractor and Implement ... 3-37 TROUBLESHOOTING GUIDE ... 3-39 MAINTENANCE SECTION ... 1-1 GENERAL ...
  • Page 5 In order to reduce accidents and enhance the safe operation of mowers, Alamo Industrial, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video and guide book. The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment.
  • Page 6 Alamo Industrial Division is willing to provide one (1) AEM Mower Safety Practices Video Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video DVD Format – AEM/FEMA Mower Operator Safety Video Mower Operator’s Manual AEM Mower Operator’s Safety Manual...
  • Page 7: Safety Section

    SAFETY SECTION Safety Section 1-1 ©2009 Alamo Group Inc.
  • Page 8: General Safety Instructions And Practices

    Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm. EK-II 03/09 ©2009 Alamo Group Inc. SAFETY (SG-2) (SG-3) (SG-30)
  • Page 9: Operator Safety Instructions And Practices

    Never allow children to play on or around Tractor or Implement. Children can slip or fall off the Equipment and be injured or killed. crushing themselves or others. EK-II 03/09 ©2009 Alamo Group Inc. SAFETY (SG-31) Never allow inexperienced or untrained personnel to...
  • Page 10 The operator should remain in his seat for 60 seconds after the brake has been set, the PTO disengaged, the tractor turned off, and all evidence of rotation has ceased. EK-II 03/09 ©2009 Alamo Group Inc. SAFETY Drugs and alcohol will affect an operator’s...
  • Page 11 Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches. EK-II 03/09 ©2009 Alamo Group Inc. SAFETY Always securely block up the Implement before crawling (S3PT-19) “Wait a minute...Save a life!”...
  • Page 12 Inadvertent contact with the boom controls could allow a component to fall. A sudden or inadvertent fall by any of these components could cause serious injury or even death. (SBM-23) EK-II 03/09 ©2009 Alamo Group Inc. SAFETY (S3PT-18) (SBM-11) Safety Section 1-6...
  • Page 13: Equipment Operation Safety Instructions And Practices

    300 feet of the mower. This cut debris can be thrown at great velocities and could result in serious injury or even death. EK-II 03/09 ©2009 Alamo Group Inc. SAFETY (S3PT-1)
  • Page 14 To reduce the possibility of property damage, serious injury, or even death, never allow the Mower to be operated with blades missing. EK-II 03/09 ©2009 Alamo Group Inc. SAFETY (SBM-19) Shut down PTO and the Tractor...
  • Page 15 Operator’s Manuals, been trained in proper operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily. EK-II 03/09 ©2009 Alamo Group Inc. SAFETY (SFL-6) (SG-7) (SG-10)
  • Page 16 In case of mechanical difficulty during operation, place the transmission in the park position, set the parking brake, shut down all power, including the PTO and the engine and remove the key. Wait until all rotating motion has stopped before dismounting. EK-II 03/09 ©2009 Alamo Group Inc. SAFETY (SG-13) (SG-15)
  • Page 17 Inspect the cutting area for such objects before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items. (SGM-06) EK-II 03/09 ©2009 Alamo Group Inc. SAFETY (SGM-1) Inspect the area before...
  • Page 18 Implement. Lower the implement carefully to the ground. Do not put hands or feet under lifted components. EK-II 03/09 ©2009 Alamo Group Inc. SAFETY Check to make sure there are no (SGM-14)
  • Page 19: Maintenance And Service Safety Instructions And Practices

    Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact. (SBM-18) EK-II 03/09 ©2009 Alamo Group Inc. SAFETY (SRM-04) (S3PT-8) (S3PT-11) Any change in calibration could...
  • Page 20 Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order. EK-II 03/09 ©2009 Alamo Group Inc. SAFETY DO NOT approach the Do not permit anyone to modify or alter this...
  • Page 21 See your Authorized Dealer for proper repairs. Alamo Industrial mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and tested to Alamo Industrial specifications.
  • Page 22: Transporting Safety Instructions And Practices

    Inadvertent boom movement on public roads may contact with other vehicles resulting in serious bodily injuries or even death. EK-II 03/09 ©2009 Alamo Group Inc. SAFETY (SBM-3) Stop mowing if workers or...
  • Page 23: Storage And Parking Safety Instructions And Practices

    A rear Implement can fall if not properly supported. Always use the stand on the front hitch (if equipped) or block up securely to prevent falling and possible crushing injury and/or other injury from holding or lifting heavy components. implement during storage. EK-II 03/09 ©2009 Alamo Group Inc. SAFETY (SG-6) Determine the maximum (SG-19)
  • Page 24 Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment. EK-II 03/09 ©2009 Alamo Group Inc. SAFETY (S3PT-6)
  • Page 25: Decal Location

    NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Alamo Industrial cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply).
  • Page 26 00753840 D395 02962764 000678 03200347 00776031 02964566C 241730 10058000 00024100 02959924 * Furnished by Tractor Manufacturer. Replace if missing from Tractor. EK-II 03/09 ©2009 Alamo Group Inc. SAFETY QTY. TYPE DANGER DANGER DANGER LOGO INSTRUCT WARNING REFLECT REFLECT WARNING WARNING...
  • Page 27: Decal Description

    SAFETY Decal Description Multi Hazard Decal Sheet P/N D389 Decal D389 consists of the following multi-hazards. EK-II 03/09 Safety Section 1-21 ©2009 Alamo Group Inc.
  • Page 28 RPM on Tachometer. Over speeding the engine and pump when operating the mower will overheat and rapidly ruin the oil which will decrease the life of the hydraulic components. P/N 02965093 EK-II 03/09 ©2009 Alamo Group Inc. SAFETY Safety Section 1-22...
  • Page 29 BURN INJURY or DEATH. P/N 02965262 Red Reflector. Keep reflectors clean and visible. P/N 1458392 Amber Reflector. Keep reflectors clean and visible. P/N 1458393 WARNING! Tractor rearing P/N 999001 EK-II 03/09 ©2009 Alamo Group Inc. SAFETY Safety Section 1-23...
  • Page 30 WARNING! Avoid Bodily Injury, Use 540RPM PTO Speed Only. P/N D103 WARNING! Avoid Bodily Injury, Use 1000 RPM PTO Speed Only. P/N D114 Name LOGO - Alamo Industrial P/N 00757140 DANGER! - Multi-Hazard Boom. Take precautions while transporting and operating Boom Unit. P/N 02958241 EK-II 03/09 ©2009 Alamo Group Inc.
  • Page 31 IMPORTANT - Service Hydraulic System with Universal Tractor Hydraulic Oil. P/N D416 Name LOGO - Alamo Industrial P/N 00757139 IMPORTANT - Use only Genuine Alamo Industrial replacement parts. P/N 02925100 DANGER! Stay clear when lowering or raising wings. P/N 00753840 EK-II 03/09 ©2009 Alamo Group Inc.
  • Page 32 Information that Grease Fitting is present and must apply grease. P/N 000678 Slow Moving Vehicle Decal. Keep SMV reflector clean and visible. DO NOT transport or operate without the SMV. P/N 03200347 EK-II 03/09 ©2009 Alamo Group Inc. SAFETY Safety Section 1-26...
  • Page 33 SAFETY Read Operator’s Manual! The operator’s manual is located inside this canister. If the manual is missing order one from your dealer. P/N 00776031 EK-II 03/09 Safety Section 1-27 ©2009 Alamo Group Inc.
  • Page 34: Federal Laws And Regulations

    (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.) EK-II 03/09 ©2009 Alamo Group Inc. SAFETY This section is not intended as a legal...
  • Page 79: Introduction Section

    INTRODUCTION SECTION Introduction Section 4-1 ©2009 Alamo Group Inc.
  • Page 80: Assembly Section

    Identifies special instructions or procedures that, if not strictly observed, could result in damage to, or destruction of the machine, attachments or the environment. NOTE: Identifies points of particular interest for more efficient and convenient operation or repair. EK-II 03/09 ©2009 Alamo Group Inc. INTRODUCTION Introduction Section 4-2...
  • Page 81 Slow down on hills, rough terrain, and curves. Front and rear and left and right are determined by the normal direction of travel, the same as driving an automobile. EK-II 03/09 ©2009 Alamo Group Inc. INTRODUCTION Introduction Section 4-3 The Mower manufacturer...
  • Page 82 NOTE: Warranties are honored only if completed “Owner Registration and Warranty” forms are received by Alamo Group within thirty days of delivery of the mower. 3. Record the Mower Model and Serial Numbers on the Warranty page at the front of the Operator’s Man- ual.
  • Page 83: Assembly Section

    ASSEMBLY SECTION Assembly Section 4-1 ©2009 Alamo Group Inc.
  • Page 84: General Assembly

    Do not blow the material further into a hose since this sometimes does not remove the foreign material and can cause damage to hydraulic components down stream. EK II 03/09 ©2009 Alamo Group Inc. ASSEMBLY Assembly Section 4-2 Right and left are...
  • Page 85: Recommended Torque Value Chart

    There is no safe place for anyone except the operator on the tractor and those assisting with the assembly. RECOMMENDED TORQUE VALUE CHART EK II 03/09 Assembly Section 4-3 ©2009 Alamo Group Inc.
  • Page 86: Tractor Preparation

    Attach the Mainframe to the 3-point hitch by using a standard Cat. II pin (Figure Asm-0003) or a optional Cat. II & III pin (Figure Asm-B-0004-0005) and a Retaining Pin. Attach the tractor Top Link to the Mainframe with bolt and locknut. Figure Asm-B-0006. EK II 03/09 ©2009 Alamo Group Inc. ASSEMBLY Assembly Section 4-4...
  • Page 87 ASSEMBLY EK II 03/09 Assembly Section 4-5 ©2009 Alamo Group Inc.
  • Page 88: Head Attachment

    Attach the Linkage with bushings and retain with the bolts and locknuts. Figure Asm-B-0001 With a hoist, raise the Mower Head until it is vertical. Attach the Transport bar to the Mower Head. Figure Asm-B-0002. EK II 03/09 Assembly Section 4-6 ©2009 Alamo Group Inc.
  • Page 89: Attachment Of Hydraulic Hoses

    Do not lay parts down on the dirt or sand and then assemble them as this will introduce contaminants into the system. EK II 03/09 ©2009 Alamo Group Inc. ASSEMBLY Assembly Section 4-7...
  • Page 90 ASSEMBLY To avoid Hydraulic Contamination, always keep all hoses and hydraulic fittings capped until they are ready to be installed. FIGURE Asm-B-0006. EK II 03/09 Assembly Section 4-8 ©2009 Alamo Group Inc.
  • Page 91 Do not just pour the oil directly into the hydraulic tank since most oils (even from a sealed barrel) have contaminants that should be removed, before operating the hydraulic system. EK II 03/09 Assembly Section 4-9 ©2009 Alamo Group Inc.
  • Page 92 800 hours and the oil every 1600 hours. Hydraulic oil to be used is, Universal Tractor Hydraulic Oil. Use the above procedures as part of a good filter maintenance program. EK II 03/09 Assembly Section 4-10 ©2009 Alamo Group Inc.
  • Page 93: Operation Section

    OPERATION SECTION Operation Section 3-1 ©2009 Alamo Group Inc.
  • Page 94 ALAMO INDUSTRIAL DITCH AND BANK MOWER The Alamo Industrial Ditch and Bank Mowers are manufactured with quality material by skilled workers. The EK II is designed to attach to a tractor and mow in pond embankments, weeds, and grass or other agricultural applications that may apply.
  • Page 95: Standard Equipment And Specifications

    Maximum Reach (from center line of tractor) Gearbox Protection Operation Up/Down Side Skirt Deck Thickness Hitch Replaceable Skid Shoes Safety Deflectors Weight (Approx.) EK II 03/09 ©2009 Alamo Group Inc. OPERATION EK II 60” Dependent Upon 3-pt. Lift 1” 60 HP 65-1/4” 71-3/8” 119”...
  • Page 96: Operator Requirements

    Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol. EK II 03/09 ©2009 Alamo Group Inc. OPERATION Drugs and alcohol will affect an operator’s Before operating the Tractor or...
  • Page 97: Tractor Requirements

    DB150 Boom Mower requires a tractor with at least 60 HP. Operating the mower with a tractor that does not have adequate power may damage the tractor engine. Exceeding 60 HP may cause mower damage by overpowering the unit in heavy cutting conditions. EK II 03/09 ©2009 Alamo Group Inc. OPERATION (SG-7) Operation Section 3-5...
  • Page 98: 3-Point Hitch

    PTO output shaft and the driveline of the mower. authorized tractor dealer can provide the over-running clutch and its installation if needed. OPS-U- 0006 EK II 03/09 ©2009 Alamo Group Inc. OPERATION CAT II Implement / Hitch Specification Width from outside to outside A-frame ...32-3/8”...
  • Page 99: Getting On And Off The Tractor

    Operator’s Manuals, been trained in proper operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily. EK II 03/09 ©2009 Alamo Group Inc. OPERATION (SG-11) Operation Section 3-7...
  • Page 100: Dismounting The Tractor

    Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. EK II 03/09 ©2009 Alamo Group Inc. OPERATION (SG-10) Operation Section 3-8...
  • Page 101: Starting The Tractor

    Keep hands and feet from under the mower deck and clear of pinch points between the tractor hitch arms and mower pins. OPS-R-0001 EK II 03/09 ©2009 Alamo Group Inc. OPERATION OPS-B- 0003 (SG-23)
  • Page 102: Connecting The Boom Mower

    Always avoid operating the mower at a height which causes the blades to contact the ground. OPS-U- 0010 EK II 03/09 ©2009 Alamo Group Inc. OPERATION (S3PT-15) Operation Section 3-10...
  • Page 103: Setting Boom Mower Height

    PTO shaft. Push and pull the driveline back and forth several times to ensure a secure attachment. OPS-R-0003_A EK II 03/09 ©2009 Alamo Group Inc. OPERATION Shortening or Operation Section 3-11...
  • Page 104: Driveline Length Check

    If distance is less than 8" consult dealer to obtain a longer Driveline. Driveline Tube engagement must always exceed 8". EK II 03/09 ©2009 Alamo Group Inc. OPERATION (S3PT-18) If the distance Apply a...
  • Page 105: Pre-Operation Inspection And Service

    EK II 03/09 ©2009 Alamo Group Inc. OPERATION (SG-21) Missing, broken, or worn items must be...
  • Page 106: Tractor Pre-Operation Inspection/Service

    Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order. EK II 03/09 ©2009 Alamo Group Inc. OPERATION The following (SG-21)
  • Page 107 Blade bolts are tight Wheel lug nuts are tight Transport locks are in good condition Operator’s Signature: DO NOT OPERATE an UNSAFE TRACTOR or MOWER EK II 03/09 ©2009 Alamo Group Inc. OPERATION Make ____________________ ________________ Shift Condition at Start of Shift...
  • Page 108 The air filter is in good condition Operator’s Signature: DO NOT OPERATE an UNSAFE TRACTOR or MOWER This Inspection Form may be freely duplicated for extra copies. EK II 03/09 ©2009 Alamo Group Inc. OPERATION Make ____________________ ________________ Shift Condition at...
  • Page 109 PTO, and turn off the engine. Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work. EK II 03/09 ©2009 Alamo Group Inc. OPERATION Operation Section 3-17 (SBM-6)
  • Page 110 • Inspect the condition of the valve weldment. • Ensure fitting is properly connected • Inspect condition of hydraulic motor. OPS-B- 0023_C EK II 03/09 ©2009 Alamo Group Inc. OPERATION . (SBM-4) (SG-20) Operation Section 3-18...
  • Page 111 Relieve hydraulic pressure before performing maintenance or repairs. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding. EK II 03/09 ©2009 Alamo Group Inc. OPERATION (SG-15) (Ops-0001-MISC)
  • Page 112: Cutting Component Inspection

    • Ensure carrier hub nut is tightened with the cotter pin inserted and spread. OPS-R-0041 9.3 Cutting Component Inspection Inspect blade pan and blade assembly for the following: OPS-U-0031 EK II 03/09 ©2009 Alamo Group Inc. OPERATION Operation Section 3-20...
  • Page 113 Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death. OPS-U-0032 EK II 03/09 ©2009 Alamo Group Inc. OPERATION Operation Section 3-21...
  • Page 114: Blade Bolt Inspection

    Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death. Always replace Blade Bolts with new bolts whenever replacing the Blades. OPS-U-0037 EK II 03/09 ©2009 Alamo Group Inc. OPERATION Operation Section 3-22...
  • Page 115: Driving The Tractor And Implement

    Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. EK II 03/09 ©2009 Alamo Group Inc. OPERATION Never allow inexperienced or untrained personnel to Operation Section 3-23...
  • Page 116: Starting The Tractor

    Ensure the 3-point control lever is in the lowered position and the PTO is disengaged before starting the tractor. OPS-U-0033 EK II 03/09 ©2009 Alamo Group Inc. OPERATION Determine the maximum (SG-19) Operation Section 3-24...
  • Page 117: Brake And Differential Lock Setting

    Due to the shape or contour of the area being mowed, it may be necessary to raise tractor 3 pt. causing severe angle in the main drive line. When this is encountered, adjust length of 3 pt. arms so as to tilt main frame raising the head pivot point. (FIG. Op-203) EK II 03/09 ©2009 Alamo Group Inc. OPERATION LOCKED MOST...
  • Page 118 OPERATION Do not adjust 3 pt. links so as to cause a ground clearance problem on the reservoir end. (FIG. Op-204) EK II 03/09 Operation Section 3-26 ©2009 Alamo Group Inc.
  • Page 119: Driving The Tractor And Boom

    Never allow the Mower head or boom within 10 feet of any power line. When working close to overhead power lines consult your electric company for a safe code of operation. (SBM-7) EK II 03/09 ©2009 Alamo Group Inc. OPERATION . (SBM-4) Operation Section 3-27...
  • Page 120: Operating The Boom Unit And Attached Head

    Do not ride the clutch on the tractor. Mow in the appropriate gears to give the correct ground speed. EK II 03/09 ©2009 Alamo Group Inc. OPERATION Operation Section 3-28 protected right side ®...
  • Page 121 Again, if the valve handle is released, the valve will automatically return to center and the boom will be Locked in place. TILT CYLINDER EK II 03/09 ©2009 Alamo Group Inc. OPERATION (SGM-1) Check to make sure there are no...
  • Page 122: Foreign Debris Hazards/Overhead Obstructions

    Inspect the cutting area for such objects before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items. (SGM-06) EK II 03/09 ©2009 Alamo Group Inc. OPERATION Inspect the area before (SGM-05)
  • Page 123: Operating Speed And Ground Speed

    As the severity of cutting conditions increase, the ground speed should be decreased by selecting a lower gear to maintain the proper operating PTO speed. OPS-B- 0009 EK II 03/09 ©2009 Alamo Group Inc. OPERATION (SBM-1) Operation Section 3-31...
  • Page 124 Inspect the cutting area for such objects before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items. (SGM-06) EK II 03/09 ©2009 Alamo Group Inc. OPERATION Missing, broken, or worn items must be...
  • Page 125: Shutting Down The Implement

    Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. EK II 03/09 ©2009 Alamo Group Inc. OPERATION Operation Section 3-33 (SG-9)
  • Page 126: Transporting The Tractor And Implement

    Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. EK II 03/09 ©2009 Alamo Group Inc. OPERATION Children can cause the Implement to shift or fall (SG-25)
  • Page 127: Transporting On Public Roadways

    Replace the SMV emblem if faded, damaged, or no longer reflective. OPS-U- 0020 Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. EK II 03/09 ©2009 Alamo Group Inc. OPERATION Locking the wheels brake...
  • Page 128 (SBM-8) Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. EK II 03/09 ©2009 Alamo Group Inc. OPERATION (SG-6) roads, have (SG-10)
  • Page 129: Hauling The Tractor And Implement

    Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through. OPS-U- 0024 EK II 03/09 ©2009 Alamo Group Inc. OPERATION (SG-6) Operation Section 3-37...
  • Page 130 If during transport a hard braking, sharp turning, or swerving action was performed, stop at the next safe location to inspect the security of the load. OPS-U- 0026 EK II 03/09 Operation Section 3-38 ©2009 Alamo Group Inc.
  • Page 131: Troubleshooting Guide

    Cutter not level. Ground speed too fast. Blades locked back. Blades riding up due to blade bolt wear or loose bolts. EK II 03/09 ©2009 Alamo Group Inc. OPERATION Remedy Tighten if loose. Free blades so they swing Weight Blades. Weight Should Be within 1 oz.
  • Page 132 Bolt hole elongated or oversized. Locknut worn out. Blades Wears Too Fast Cutting in sandy conditions. Cutting in rocky conditions. EK II 03/09 ©2009 Alamo Group Inc. OPERATION Allow grass to dry Slow ground speed of tractor but keep engine running at full PTO rpm.
  • Page 133: Maintenance Section

    MAINTENANCE SECTION Maintenance Section 4-1 ©2009 Alamo Group Inc.
  • Page 134: General

    4. Tilt Cylinder Pivot 5. Spindle Assembly 6. Boom Sleeve NOTE: Check oil level and as needed. EK II 03/09 ©2009 Alamo Group Inc. MAINTENANCE Severe or unusual conditions may require more frequent FREQUENCY 8 hours 8 hours 8 hours...
  • Page 135: Hydraulic Oil, Filters, And Components

    800 hours or 12 months. Hydraulic oil to be used is, Universal Tractor Hydraulic. Speed Increaser uses SAE 80w 90 wt. gear oil and the spindle uses "000" Grease Alamo #00765444, Mobil "000" EP023, or equivalent. Use the above procedures as part of a good filter maintenance program.
  • Page 136: Blade Servicing

    Avoid Personal injury. Always wear safety glasses and face protection when grinding blades. Do Not heat, weld, or hard surface blades as this can alter material strength causing blades to fail in a hazardous manner that could cause injury. EK II 03/09 ©2009 Alamo Group Inc. MAINTENANCE Maintenance Section 4-4...
  • Page 137: Blade Removal

    IMPORTANT! Always recheck spindle output shaft slotted blade carrier retaining nut torque after a few hours operation. Avoid personal injury. Do not work under mower without support blocks to keep frame from falling. EK II 03/09 ©2009 Alamo Group Inc. MAINTENANCE Maintenance Section 4-5...
  • Page 138: Storage

    NOTE: These values apply to fasteners as received from supplier, dry or when lubricated with normal engine oil. They do not apply if special graphitic or molydisulphide greases or other extreme pressure lubricants are used. This applies to both UNF fine and UNC coarse threads. EK II 03/09 Maintenance Section 4-6 ©2009 Alamo Group Inc.
  • Page 139: Cylinder Rod Maintenance

    Industrial is not responsible for rust or pitting of the cylinder rod due to weather exposure or impacts from normal operation or mounting. If hydraulic cylinders and or the cylinder rods are damaged as a result of the rods rusting or pitting, the hydraulic cylinders and rods will not be covered under warranty by Alamo Industrial.
  • Page 140 LIMITED WARRANTIES 1.01. Alamo Industrial warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser 1.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.
  • Page 141 TO THE OWNER/OPERATOR/DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this Manual. The Table of Contents clearly identifies each section where you can easily find the information you need. The OCCUPATIONAL SAFETY AND HEALTH ACT (1928.51 Subpart C) makes these minimum safety require- ments of tractor operators: REQUIRED OF THE OWNER:...
  • Page 142 P/N 02969111C EK II - SOM 03/09 Printed in USA...

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