Page 1 RX96 ROTARY CUTTER Published 02/15 Part No. 00779481C OPERATOR’S MANUAL This Operator's Manual is an Important Operating integral part of the safe operation of and Safety Instructions this machine must are found in the Mower maintained with the unit at all times.
Page 3 In order to reduce accidents and enhance the safe operation of mowers, Alamo Industrial, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video and guide book. The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment.
Page 4 Alamo Industrial Division is willing to provide one (1) AEM Mower Safety Practices Video Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video DVD Format – AEM/FEMA Mower Operator Safety Video Mower Operator’s Manual AEM Mower Operator’s Safety Manual...
Page 5 Contact your Dealer to explain any instructions that you do not fully understand. The care you give your Alamo Industrial Implement will greatly determine your satisfaction with its performance and its service life. Carefully read and follow the instructions in this manual to provide you with a thorough understanding of your new implement and its intended use and service requirements.
Page 6 DEALER to CUSTOMER Pre-Delivery/ Operation Instructions Dealer should inform the Purchaser of this product of Warranty terms, provisions, and procedures that are applicable. Dealer should inform Purchaser to review the contents of the Operator’s Manual including safety equipment, safe operation and maintenance, to review the Safety Signs on the implement (and tractor if possible) and of Purchaser’s responsibility to train his/her operators of safe operation procedures.
Page 7 Table of Contents SAFETY SECTION ......................1-1 GENERAL SAFETY INSTRUCTIONS AND PRACTICES ................1-2 OPERATOR SAFETY ............................1-3 CONNECTION OR DISCONNECTING IMPLEMENT SAFETY ............... 1-4 CRUSHING HAZARDS ............................. 1-5 THROWN OBJECTS HAZARDS ........................1-6 RUN OVER HAZARDS ............................. 1-8 PTO ENTANGLEMENT HAZARDS ........................1-9 MOWER BLADE CONTACT HAZARDS ......................
Page 8 Tire Spacing ..............................4-7 GETTING ON AND OFF THE TRACTOR ......................4-8 Boarding the Tractor ............................4-8 Dismounting the Tractor ............................ 4-8 STARTING THE TRACTOR ..........................4-9 Connecting the Mower-Lift Type and Semi-Mount Type ................. 4-10 3-Point Quick Hitch ............................4-11 Connecting Mower - Lift Type (Quick Hitch) ....................
Page 9 BLADE CARRIER INSTALLATION ........................ 5-16 BLADE TIMING AND ROTATION ........................5-16 BLADE TIMING PROCEDURE ........................5-16 SLIP CLUTCHES ............................5-17 SEASONAL TORQUE LIMITER MAINTENANCE ..................5-18 STORAGE ..............................5-19 PROPER TORQUE FOR FASTENERS ......................5-19 TOOLS NEEDED FOR DISASSEMBLY AND ASSEMBLY OF T GEARBOX ..........5-21 Disassembly and Assembly Procedures for T-BOX ..................
Page 12 NOTE: If you want a translation of this safety section in one of the following Languages, please contact: Translations at 1502 E. Walnut Street Seguin, TX 78155; Fax: (830) 372-9529; Safety Section Translations are available in Spanish, Portuguese, French, German, Russian. PN GS01 RX96 02/15 Safety Section 1-2 © 2015 Alamo Group Inc.
Page 13 DO NOT EXCEED IMPLEMENT RATED PTO SPEED • AVOID exceeding rated PTO speeds that may result in broken drivelines or blade failures. SAFETY SIGNS: • REPLACE missing, damaged or unreadable safety signs immediately. PN OS01 RX96 02/15 Safety Section 1-3 © 2015 Alamo Group Inc.
Page 14 • Increased working length exposing unshielded driveline areas and entanglement hazards. DO NOT connect the Mower to a tractor with the PTO directly connected to the Tractor transmission. PN CD02 RX96 02/15 Safety Section 1-4 © 2015 Alamo Group Inc.
Page 15 • USE tongue jack to control implement tongue movement. • USE tongue JACK to lift heavy implement tongues. • AVOID overloading jack to prevent jack failure and injury. PN CH02 RX96 02/15 Safety Section 1-5 © 2015 Alamo Group Inc.
Page 16 3. INSPECT AREA thoroughly before mowing to REMOVE potential THROWN OBJECT HAZARDS, 4. NEVER ALLOW BLADES to CONTACT SOLID OBJECTS like wire, rocks, post, curbs, guardrails, or ground while mowing. PN TO02 RX96 02/15 Safety Section 1-6 © 2015 Alamo Group Inc.
Page 17 STOP mowing when EXCESSIVE VIBRATION occurs: 1. STOP PTO and tractor ENGINE. 2. INSPECT mower for vibration source 3. REPLACE any damage parts and bent or damaged BLADES. PN TO02-X RX96 02/15 Safety Section 1-7 © 2015 Alamo Group Inc.
Page 18 ONLY mount or dismount when tractor and moving parts are stopped. • STOP ENGINE AND PTO, engage parking brake, lower implement, allow all moving parts to stop and remove key before dismounting from tractor. PN RO01 RX96 02/15 Safety Section 1-8 © 2015 Alamo Group Inc.
Page 19 DO NOT USE PTO ADAPTER. Using a PTO adapter can cause excessive vibration, thrown objects, blade and implement failures by doubling operating speed. Increased working length exposing unshielded driveline areas. PN PE01 RX96 02/15 Safety Section 1-9 © 2015 Alamo Group Inc.
Page 20 STOP rotating BLADES disengage PTO and wait for blade to stop rotating before raising mower deck or wings • STOP LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped. PN MB01 RX96 02/15 Safety Section 1-10 © 2015 Alamo Group Inc.
Page 21 KEEP hands and body AWAY from pin holes and nozzles ejecting hydraulic fluid. • Hydraulic fluid may cause gangrene if not surgically removed immediately by a doctor familiar with this form of injury. PN HP01 RX96 02/15 Safety Section 1-11 © 2015 Alamo Group Inc.
Page 22 ADJUST SLIP CLUTCHES to avoid excessive slippage and clutch plate heating. • CLEAR any grass clippings or debris buildup around mower drivelines, slip clutches, and gearboxes. • SHUT OFF ENGINE while refueling. PN EF02 RX96 02/15 Safety Section 1-12 © 2015 Alamo Group Inc.
Page 23 USE low speeds and gradual steering on curves, hills, rough or uneven surfaces and on wet roads • TURN ON tractor FLASHING WARNING LIGHTS. • ALLOW clearance for implement swing while turning. PN TH02 RX96 02/15 Safety Section 1-13 © 2015 Alamo Group Inc.
Page 24 • Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. PN HM01 RX96 02/15 Safety Section 1-14 © 2015 Alamo Group Inc.
Page 25 SAFETY PARTS INFORMATION Alamo Industrial mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and tested to Alamo Industrial specifications. Non-genuine "will fit" parts do not consistently meet these specifications.
Page 26 NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Alamo Industrial cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply).
Page 27 LOGO Alamo Industrial) 00785563 NAME RX96 Model Name 03200347 REFLECTOR SMV Sign SER PLT Serial Number Plate D816 WARNING Use Genuine Alamo Industrial Parts 1458392 REFLECTOR Red Reflectors 1458393 REFLECTOR Amber Reflectors 00776031 __________ Canister, Operator’s Manual 00779481C __________ Operator’s Manual...
Page 28 NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Alamo Industrial cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply).
Page 29 LOGO Alamo Industrial) 00785563 NAME RX96 Name 03200347 REFLECTOR SMV Sign SER PLATE Serial Number Plate D816 WARNING Use Genuine Alamo Industrial Parts 1458392 REFLECTOR Red Reflectors 1458393 REFLECTOR Amber Reflectors 00776031 __________ Canister, Operator’s Manual 00779481C __________ Operator’s Manual...
Page 39 Some regulations specify that no one under the age of 16 may operate power machinery. It is your responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.) RX96 02/15 Safety Section 1-29 © 2015 Alamo Group Inc.
Page 42 Contents Acknowledgment ......2 Foreword ........2 Safety Alerts.
Page 43 Safety Alerts Symbol Signal Words This Safety Alert Symbol means: “ATTENTION! Signal words are distinctive words that will typically be STAY ALERT! YOUR SAFETY IS INVOLVED!” found on safety signs on the mower and other worksite equipment. These words may also be found in this The Safety Alert Symbol identifi es important safety manual and the manufacturer’s manuals.
Page 44 The Industrial/Agricultural Mower Industrial/Agricultural Mower Types Mowers are used for pasture clipping, crop residue shredding, heavy brush cutting, waterways, right-of- Flail ways, roadside or highway mowing. Also, these mowers are used for cutting grass and other growth in public areas such as parks and cemeteries. Boom Rotary Sickle Bar...
Page 45 Follow A Safety Program Protect Yourself Wear personal protective clothing and Personal Protective Equipment (PPE) issued to you or called for by job conditions. You must ALWAYS wear safety glasses with side shields. You may also need: — Hard hat —...
Page 46 Follow A Safety Program Avoid Injury From Raised Equipment Avoid Injury From High Pressure Fluid Avoid possible crushing injury from falling mower or Avoid fl uid injection injury due to high pressure fl uid leaks. other raised equipment. High Pressure Fluid Can Inject into the Body Avoid Crushing –...
Page 47 Follow A Safety Program Be Alert! For Safe Operation Know where to get assistance. Know how to use a fi rst You must be a qualifi ed and authorized operator for aid kit and fi re extinguisher/fi re suppression system. proper operation of your machine.
Page 48 Follow A Safety Program Some Rules You Must Work By (continued) Keep — Only qualifi ed and authorized individuals may operate Children this equipment. Away from — Never allow children to play on, ride on or operate Equipment the equipment. Children are not qualifi ed to operate this equipment.
Page 49 Prepare For Safe Operation Check The Mower And Tractor Equipment Before beginning your work day inspect the machine Walk-Around and have all systems in good operational condition. Inspection WARNING! Prevent possible crushing injury from falling equipment. Hydraulic system or part failure could cause unsupported equipment to fall.
Page 50 Prepare For Safe Operation Know The Work Area Correct unsafe conditions. Do not operate in problem areas where debris and obstacles cannot be removed Before you operate the mower thoroughly inspect or marked. the work area. Walk around the area and inspect the Analyze mowing area to determine: surfaces you will travel on when using the mower.
Page 51 Prepare For Safe Operation Tractor And Mower Controls Safety Test — Raise and lower mower to check for driveline bottoming out or engagement problems. Start the tractor following the specifi c procedures in the — Check the equipment for excessive vibration and manufacturer’s operator’s manual.
Page 52 Prepare For Safe Operation Hitching Mower To Tractor Read and Three-point hitch-mounted mowers: Understand Manuals Before — Refer to mower and tractor manufacturers’ manuals. Operating — Place tractor’s hydraulic power lift (rockshaft) selector lever in down position to avoid unexpected movement.
Page 53 Start Safely Make The Right Start Mow only in daylight or good artifi cial light conditions. Rotating Blades – Avoid serious injury or death from mower-thrown Keep Away objects or blade contact: — Keep chain shields, fl exible or solid defl ector shields or discharge chutes in place and in good repair.
Page 54 Operate Safely Mower-Thrown Objects (continued) Disc Mowers — When using a disc mower it is Do Not Mow important to know the area to be mowed. If the operator in Reverse has mowed the fi eld before and is familiar with all obstacles that may be present, it is suffi cient to watch ahead of the mower path for any additional objects that may have entered the fi eld.
Page 55 Operate Safely Under Mount Mower Safety Practices When mowing with an under mount mower: Never Stand — Keep removable discharge chute in place and over on Mower – Keep Away discharge opening. — Never stand on a mower housing when the tractor engine is operating.
Page 56 Operate Safely Wing And Side Mount Mowers Safety Practices 300 ft (92 m) Raised wing positions reduce shielding protection and Keep Bystanders increases the thrown object and blade contact hazard Away from risks. Mowing Area Avoid possible serious injury or death by thrown objects or blade contact from raising and lowering wings during mowing operations: —...
Page 57 Operate Safely Uneven Terrain Mowing Safety Practices (continued) Maintain — Use extreme care to maintain control over the Control, Use Low equipment when operating in these conditions. Speeds — Increase tractor stability by adding wheel weights, ballast and increasing wheel spacing to maximum. Refer to operator’s manual for recommendations.
Page 58 Park Safely Parking Safety Practices — Use designated or out-of-traffi c areas. — Use fi rm level ground locations. Parking Brake — Set parking brake. — Lower raised equipment to ground. Shut down the mower and tractor using proper equipment shut down practice before dismounting tractor.
Page 59 Shut Down Safely Dismounting Properly — Never dismount from moving equipment. Wait for — Never jump from any machines. Moving Parts to Stop — Dismount carefully. — Check for slippery steps. — Keep feet and hands away from controls. — Use handholds and steps during dismount. —...
Page 60 Perform Maintenance Safely Prepare Yourself Wear personal protective clothing and Personal Protective Equipment (PPE) issued to you or called for by job conditions. You must ALWAYS wear safety glasses with side shields. You may also need: — Hard hat — Safety shoes —...
Page 61 Perform Maintenance Safely Prepare The Machine — Securely support, block up, or lock up mower wings with approved locking devices before working near or Stored energy sources (electrical, mechanical, hydraulic, underneath a wing mower. pneumatic, chemical, thermal, etc.) must be controlled —...
Page 62 Perform Maintenance Safely Perform Maintenance Safely Use Proper Ventilation Make sure the hoists or jacks you use are in good repair. Never use jacks with cracked, bent, or twisted parts. If it is necessary to run an engine in an enclosed area, Never use frayed, twisted or pinched cables.
Page 63 Perform Maintenance Safely Hydraulic System Hazards When venting or fi lling the hydraulic system, loosen the fi ller cap slowly and remove it gradually. The hydraulic system is under pressure whenever the Never reset any relief valve in the hydraulic system to a engine is operating and may hold pressure even after the pressure higher than recommended by the manufacturer.
Page 64 Perform Maintenance Safely Avoid Explosion — Observe the polarity of the batteries and connections. — Make the fi nal cable connection to the engine or the WARNING! Avoid possible serious injury from furthest ground point away from the battery. Never explosion.
Page 65 Perform Maintenance Safely Tire And Wheel Maintenance (continued) Never cut or weld on a wheel with an infl ated tire mounted on it. This could cause explosive WARNING! The types of wheels and tires usually decompression. found on this equipment require special care when Check that the tire size and wheel are correctly matched.
Page 66 Perform Maintenance Safely Mower Blade Maintenance (continued) — Avoid bending blades. Help prevent mower blades from bending or cracking by avoiding contact with — How are mower blades made? solid objects. Mower blades are intended to cut Mower blades are made of high strength alloy spring grass, shrubs, woody vegetation, and small trees and steel.
Page 68 Contenido Reconocimiento ....... 2 Introducción ........2 Alertas de seguridad .
Page 69 Alertas de seguridad Símbolo Palabras indicativas Este símbolo de alerta de seguridad signifi ca: Las palabras indicativas son palabras distintivas que “¡ATENCIÓN! ¡MANTÉNGASE ALERTA! ¡SU típicamente se encontrarán en letreros de seguridad SEGURIDAD ESTÁ EN RIESGO!” de la cortadora de césped y otros equipos del sitio de trabajo.
Page 70 Cortadora de césped industrial/para agricultura Tipos de cortadora de césped industrial/para agricultura Las cortadoras de césped se usan para recortar pasturas, Triturador desmenuzar residuos de cultivos, cortar arbustos, realizar desbroce pesado, cortar la hierba en vías de agua, derechos de paso, costados de caminos o autopistas. Además, estas cortadoras se usan para cortar la hierba y otras plantas en zonas públicas como parques y cementerios.
Page 71 Cumplimiento del programa de seguridad Protéjase a sí mismo Use la ropa de protección personal y los equipos de protección personal (PPE) que se le proporcionen o que requieran las condiciones del trabajo. SIEMPRE debe usar gafas de seguridad con escudos laterales. Puede necesitar también: —...
Page 72 Cumplimiento del programa de seguridad Evite las lesiones provocadas por equipos elevados Si un ﬂ uido se inyecta en la piel, debe ser extraído dentro de pocas horas por personal médico Evite posibles lesiones de aplastamiento por caídas de la familiarizado con este tipo de lesión.
Page 73 Cumplimiento del programa de seguridad ¡Manténgase alerta! Para una operación segura Sepa dónde obtener asistencia. Sepa cómo usar un Usted debe ser un operador cualifi cado y autorizado equipo de primeros auxilios y un extintor de incendios/ para operar la máquina correctamente. Debe comprender sistema de supresión de fuego.
Page 74 Cumplimiento del programa de seguridad Algunas reglas que debe cumplir al trabajar (continuación) Mantenga — Únicamente personas cualifi cadas y autorizadas a los niños alejados pueden manejar estos equipos. de los equipos — Nunca permita que los niños jueguen en los equipos, viajen en ellos o los hagan funcionar.
Page 75 Preparación para una operación segura Revise los equipos de la cortadora de césped y el marcadas; incluya los pernos y sujetadores de las hojas. Nunca enderece o suelde en las hojas. tractor — Asegúrese de que el escudo para objetos que son Antes de comenzar la jornada de trabajo, inspeccione la arrojados se encuentre correctamente instalado y en buen máquina y asegúrese de que todos los sistemas estén en...
Page 76 Preparación para una operación segura Familiarícese con la zona de trabajo Corrija las condiciones no seguras. No opere en áreas con problemas donde no se puedan retirar o marcar los Antes de hacer funcionar la cortadora de césped, residuos y los obstáculos. inspeccione cuidadosamente la zona de trabajo.
Page 77 Preparación para una operación segura Prueba de seguridad de los controles del tractor y de la cortadora de césped Use el ROPS Arranque el tractor siguiendo los procedimientos y el cinturón de seguridad específi cos del manual del operador del fabricante. Estos procedimientos normalmente incluyen: —...
Page 78 Preparación para una operación segura Enganche de la cortadora de césped al tractor Lea y asegúrese Cortadoras montadas en enganche de tres puntos: de comprender los — Consulte los manuales de los fabricantes de la manuales antes de comenzar la cortadora y del tractor.
Page 79 Arranque con seguridad Cómo realizar un arranque correcto Corte la hierba únicamente con luz diurna o en condiciones de buena luz artifi cial. Hojas giratorias – Manténgase Evite lesiones graves o muerte producidas por objetos arrojados por la cortadora o por el contacto con las hojas: —...
Page 80 Operación con seguridad Objetos arrojados por la cortadora de césped Apague la TDF, espere que las hojas dejen de girar, eleve la cortadora y, después, retroceda. (continuación) Corte desplazándose en sentido de avance. Cortadoras de disco — Cuando se usa una cortadora de disco, es importante conocer la zona donde se va a cortar.
Page 81 Operación con seguridad Prácticas de seguridad para la cortadora de césped de montaje inferior Nunca se pare sobre la cortadora Cuando se traslada con una cortadora de césped de de césped – montaje inferior: Manténgase alejado — Mantenga la rampa de descarga extraíble en su lugar y por encima de la abertura de descarga.
Page 82 Operación con seguridad Prácticas de seguridad para cortadoras de 300 ft césped con laterales y montaje lateral (92 m) Mantenga a las personas ajenas Las posiciones elevadas de los laterales reducen la alejadas de la zona protección de los escudos y aumentan los riesgos de de corte objetos arrojados y contacto con las hojas.
Page 83 Operación con seguridad Prácticas de seguridad para trabajos de corte en terrenos desparejos (continuación) Mantenga — Use extremo cuidado para mantener el control de los el control, equipos cuando trabaja en estas condiciones. desplácese — Aumente la estabilidad del tractor agregando pesos o lastre en las ruedas y aumentando al máximo la separación entre las ruedas.
Page 84 Estacionamiento seguro Prácticas de seguridad para el estacionamiento — Use las zonas designadas o alejadas del tránsito. Aplique el freno de — Use lugares con suelo fi rme y nivelado. estacionamiento — Aplique el freno de estacionamiento. — Descienda el equipo de la cortadora de césped hasta el suelo.
Page 85 Apagado con seguridad Descenso correcto — Nunca descienda de equipos en movimiento. Espere hasta que las — Nunca baje de una máquina saltando. piezas móviles se detengan — Descienda con cuidado. — Verifi que que no haya peldaños resbaladizos. — Mantenga los pies y las manos lejos de los controles. —...
Page 86 Realización de mantenimiento con seguridad Preparación personal Use la ropa de protección personal y los equipos de protección personal (PPE) que se le proporcionen o que requieran las condiciones del trabajo. SIEMPRE debe usar gafas de seguridad con escudos laterales. Puede necesitar también: —...
Page 87 Realización de mantenimiento con seguridad Preparación de la máquina Deben controlarse o reducirse las fuentes de energía Prepare los sistemas de la almacenada (eléctricas, mecánicas, hidráulicas, máquina para neumáticas, químicas, térmicas, etc.) al mínimo realizarles servicios practicable antes de realizar cualquier procedimiento de mantenimiento, reparación o servicio.
Page 88 Realización de mantenimiento con seguridad Use ventilación adecuada Si es necesario hacer funcionar un motor en una zona Retire la llave y cerrada, elimine del área las emanaciones de escape lea el manual de con una extensión del caño de escape. Si no tiene esa mantenimiento extensión, asegúrese de abrir las puertas y dejar entrar aire del exterior.
Page 89 Realización de mantenimiento con seguridad Riesgos del sistema hidráulico Cuando ventila o llena el sistema hidráulico, afl oje la tapa de llenado con lentitud y retírela gradualmente. El sistema hidráulico se encuentra bajo presión siempre Nunca restablezca una válvula de alivio del sistema que el motor está...
Page 90 Realización de mantenimiento con seguridad Evite explosiones — Asegúrese de que las máquinas no se estén tocando. — Observe la polaridad de las baterías y conexiones. ¡ADVERTENCIA! Evite posibles lesiones graves por — Realice la conexión fi nal de cable al motor o al punto explosiones.
Page 91 Realización de mantenimiento con seguridad Mantenimiento de neumáticos y ruedas (continuación) Evite la explosión ¡ADVERTENCIA! Los tipos de ruedas y neumáticos de los neumáticos que generalmente se encuentran en estos equipos requieren cuidados especiales al realizar servicios para evitar lesiones graves o la muerte. No infl e los neumáticos por encima de la presión No infl e neumáticos con gases infl amables o con sistemas recomendada.
Page 92 Realización de mantenimiento con seguridad Mantenimiento de las hojas de la cortadora — Evite doblar las hojas. Contribuya a prevenir que las hojas de la cortadora se doblen o rajen evitando el (continuación) contacto con objetos sólidos. Las hojas de la cortadora —...
Page 94 INTRODUCTION We are pleased to have you as an Alamo Industrial customer. Your Rotary Cutter has been carefully designed with care and built with quality materials by skilled workers to give maximum service with minimum down time. This manual is provided to give you the necessary operating and maintenance instructions for keeping your rotary cutter in top operating condition.
Page 95 INTRODUCTION The Alamo Industrial RX96 Rotary Mower is designed for medium duty applications such as weed, grass, corn stalks, and light brush to 2-1/2” diameter. These mowers are single spindle with two free-swinging blades. Free swinging blades reduce the shock of impact when a stationary object is hit.
Page 96 A. Warranty is ONE-YEAR (12 MONTHS) for Seals (After one year, seals are considered to be WEARING PARTS and replacement is the users' responsibility.) B. Users' Gearboxes may be rebuilt by Alamo Industrial or replaced by new or rebuilt Gearboxes at the option of Alamo Industrial.
Page 97 LIMITED WARRANTIES 1.01. Alamo Industrial warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser (“Purchaser”) that the goods purchased are free from defects in material or workmanship.
Page 100 4. Install brace support (7) to the rear lugs on the Mainframe with pivot pin (8) and retain with bolt (17) and locknut (10). FIGURE Asm-R-0282 The Components of these machines are quite heavy. Block all components up securely before working under machine. RX96 02/15 Assembly Section 3-2 © 2015 Alamo Group Inc.
Page 102 (5) and (4) are attached to tongue and deck lugs. Attach parking jack (15) to mount tube (5) when in storage and (4) when in operation or transport. Note: Attach Safety Chain (27) to Tongue when in transport. Figure Asm-R-0285. RX96 02/15 Assembly Section 3-4 © 2015 Alamo Group Inc.
Page 103 Attach the rear axle to the lugs on the rear of the mainframe using axle pivot pins (2), bolts (13), and locknuts (8). Figure Asm-R-0284 AXLE ARMS Attach the spindle hub assembly (6) to axle weldment (4) with bolt (7), and locknut (8). Figure Asm-R-0287. RX96 02/15 Assembly Section 3-5 © 2015 Alamo Group Inc.
Page 104 Note: The adjusting nuts on control rods should be to rear of machine and should always be adjusted with equal tension on both rods. Figure Asm-R-0289 & Asm-R-0290. RX96 02/15 Assembly Section 3-6 © 2015 Alamo Group Inc.
Page 105 Note: If Laminated Tires are used, place the flat side of the Lug Nut against the Wheel. Note: the direction of travel and curvature of rubber segments in tire and install as shown in FIGURE Asm-R- 0127. RX96 02/15 Assembly Section 3-7 © 2015 Alamo Group Inc.
Page 106 Bolts (7), Flatwashers (8) and Locknuts (6). Rear Deflector - (FIGURE Asm-R-0294) Attach the rear Rubber Deflectors (1) to the Mower with Bracket Straps (2) 1/2" x 1-1/4" Bolts (4), and Locknuts (3). RX96 02/15 Assembly Section 3-8 © 2015 Alamo Group Inc.
Page 107 (2). Flatwashers (3), and Locknuts (4). Rear Chainguard- (FIGURE Asm-R-0296) Attach the right and left Chainguard assemblies 91) to the mower with 1/2” x 1-1/4” Bolts (2), Flatwashers (3), and Locknuts (4). RX96 02/15 Assembly Section 3-9 © 2015 Alamo Group Inc.
Page 108 SHIELD ASSEMBLY - Main Input - Lift and Pull Attach the Bracket (1) to the Center Gearbox with M10 x 35 Bolts (2), and Flatwasher (3). Install Shield (5) and retain with 1/2” Wing Nut (4). RX96 02/15 Assembly Section 3-10 © 2015 Alamo Group Inc.
Page 109 HOLE NOTE: A 11/16” diameter hole must be drilled through the inside hitch lug according to the dimensions shown. Figure Asm-R-0299 RX96 02/15 Assembly Section 3-11 © 2015 Alamo Group Inc.
Page 110 Bolt 1/2” x 1-1/2” (22) and Lockwasher (21) for the rear. Then attach Bearing Assembly (27) to Carrier Mount Weldment (3) with Bolt (10) and Locknut (11). Insert the splined end of Jackshaft (6) into the Bearing Support. (Figure Asm-R-0301) RX96 02/15 Assembly Section 3-12 © 2015 Alamo Group Inc.
Page 111 Install all four bolts (3) in each axle arm weldments and tighten bolts evenly so that space between upper and lower clamp faces remain approximately the same. Figure Asm-R-0303 RX96 02/15 Assembly Section 3-13 © 2015 Alamo Group Inc.
Page 114 ALAMO INDUSTRIAL RX96 ROTARY MOWER OPERATION INSTRUCTIONS Alamo Industrial mowers are manufactured with quality material by skilled workers. These mowers are designed to cut grass, weeds, small brush and other vegetative material up to 2-1/2” diameter in areas such as pastures, industrial areas, and roadsides.
Page 115 Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol. (SG-27) RX96 02/15 Operation Section 4-3 © 2015 Alamo Group Inc.
Page 116 (ROPS). Always wear seat belts. Serious injury or even death could result from falling off the tractor--particularly during a turnover when the operator could be pinned under the ROPS. (SG-7) RX96 02/15 Operation Section 4-4 © 2015 Alamo Group Inc.
Page 117 The power required to operate a mower is determined by the tractor PTO horsepower. For most mowing conditions, the RX96 lift mower requires a tractor with at least 55 HP and the semi-mount and pull type mower require at least 30 HP. Operating the mower with a tractor that does not have adequate power may damage the tractor engine.
Page 118 Lift arm stabilizers must be used with this type of drawbar to prevent the mower from swaying from side to side. OPS-R- 0061 RX96 02/15 Operation Section 4-6 © 2015 Alamo Group Inc.
Page 119 Refer to the tractor Operator’s Manual or consult an authorized dealer for instructions to change tractor tire spacing. OPS-R- 0062 RX96 02/15 Operation Section 4-7 © 2015 Alamo Group Inc.
Page 120 Use all handrails and steps for support and never rush or jump off the tractor. OPS-U- 0009 RX96 02/15 Operation Section 4-8 © 2015 Alamo Group Inc.
Page 121 Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions. (SG-13) RX96 02/15 Operation Section 4-9 © 2015 Alamo Group Inc.
Page 122 7. Adjust any lower link check chains, guide blocks, or sway blocks to prevent the mower from swaying side to side and possible contact with tractor rear tires. RX96 02/15 Operation Section 4-10 © 2015 Alamo Group Inc.
Page 123 Offset Adapter Hitches connect to the 3-point hitch the same way as the mower A-frame. See Offset Adapter Hitch in the Assembly Section for details to equip the mower with this feature. RX96 02/15 Operation Section 4-11 © 2015 Alamo Group Inc.
Page 124 Note: Never raise the 3-point lift with the mower attached as catastrophic driveline damage will occur. RX96 02/15 Operation Section 4-12 © 2015 Alamo Group Inc.
Page 125 Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death. (SG-14) RX96 02/15 Operation Section 4-13 © 2015 Alamo Group Inc.
Page 126 Note: Install optional check chains when there is a problem with the hydraulic 3-Point lift maintaining a set height or when a constant preadjusted cut height is required. See Check Chains in the Assembly Section for this accessory. RX96 02/15 Operation Section 4-14 © 2015 Alamo Group Inc.
Page 127 Never raise the 3-point lift with the mower attached as catastrophic driveline damage will occur. RX96 02/15 Operation Section 4-15 © 2015 Alamo Group Inc.
Page 128 PTO shaft, release the locking collar, and position the yoke until the locking collar balls are seated onto the PTO shaft. Push and pull the driveline back and forth several times to ensure a secure attachment. OPS-R-0003_A RX96 02/15 Operation Section 4-16 © 2015 Alamo Group Inc.
Page 129 If the distance between the mark and the end of the outer shield tube becomes less than 2” at any point, the driveline must be shortened. OPS- R-0004_D RX96 02/15 Operation Section 4-17 © 2015 Alamo Group Inc.
Page 130 NOTE: When raising the mower, at least 1” clearance must be maintained between the driveline and the mower deck. If necessary, place an upper lift stop on the 3-point hitch control lever to limit the height the mower can be raised. OPS-R-0005-G RX96 02/15 Operation Section 4-18 © 2015 Alamo Group Inc.
Page 131 Position the mower at multiple angles and perform the above procedure. Determine the sharpest turning radius that maintains a safe operating angle and note this position to the operator. OPS-R-0006 RX96 02/15 Operation Section 4-19 © 2015 Alamo Group Inc.
Page 132 Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order. (SG-21) RX96 02/15 Operation Section 4-20 © 2015 Alamo Group Inc.
Page 133 Ensure the manual canister is secured to the equipment with the operator’s manual inside. • Ensure all safety signs are in place and legible. Replace missing, damaged, and illegible decals. OPS-U- 0011 RX96 02/15 Operation Section 4-21 © 2015 Alamo Group Inc.
Page 134 Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact. (SGM-3) RX96 02/15 Operation Section 4-22 © 2015 Alamo Group Inc.
Page 135 • Ensure all gearbox vents are in place and free from clogs. OPS-R-0011_E RX96 02/15 Operation Section 4-23 © 2015 Alamo Group Inc.
Page 136 Maintenance Section. OPS-R-0041 _B 7.3 Cutting Component Inspection Inspect blade pan and blade assembly for the following: OPS-U-0031 RX96 02/15 Operation Section 4-24 © 2015 Alamo Group Inc.
Page 137 To help prevent structural damage caused by loose hardware, tighten gearbox mounting hardware as specified. Check the fastener torque after first 8 hours of use and every 50 hours thereafter. RX96 02/15 Operation Section 4-25 © 2015 Alamo Group Inc.
Page 138 Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death. OPS-U-0032 RX96 02/15 Operation Section 4-26 © 2015 Alamo Group Inc.
Page 139 Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death. Always replace Blade Bolts with new bolts whenever replacing the Blades. OPS-U-0037 RX96 02/15 Operation Section 4-27 © 2015 Alamo Group Inc.
Page 140 Blades are not chipped, cracked or bent Blade bolts are tight Wheel lug nuts are tight Transport locks are in good condition Make:___________________________________ Shift:_____________________________________ Operator’s Signature:___________________________________________________________________________ DO NOT OPERATE an UNSAFE TRACTOR or MOWER RX96 02/15 Operation Section 4-28 © 2015 Alamo Group Inc.
Page 141 The radiator is free of debris The air filter is in good condition Operator’s Signature: DO NOT OPERATE an UNSAFE TRACTOR or MOWER This Inspection Form may be freely duplicated for extra copies. RX96 02/15 Operation Section 4-29 © 2015 Alamo Group Inc.
Page 142 When operating in traffic always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you and watch out for the other guy. (SG-19) RX96 02/15 Operation Section 4-30 © 2015 Alamo Group Inc.
Page 143 When operating in traffic, always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you and watch out for the other guy. RX96 02/15 Operation Section 4-31 © 2015 Alamo Group Inc.
Page 144 Use extreme caution when operating on steep slopes. Keep the tractor in a low gear when going downhill. DO NOT coast or free-wheel downhill. OPS-R-0019 RX96 02/15 Operation Section 4-32 © 2015 Alamo Group Inc.
Page 145 When confronted with an incline or ditch, do not approach from an angle which is perpendicular or straight on as damage to or over-collapse of the driveline may occur. OPS-R-0021_A RX96 02/15 Operation Section 4-33 © 2015 Alamo Group Inc.
Page 146 Stop mowing immediately if blades strike a foreign object. Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing. (SGM-05) RX96 02/15 Operation Section 4-34 © 2015 Alamo Group Inc.
Page 147 If a bystander comes within 300 feet of the tractor while the mower is being operated, stop the tractor at once, idle the engine and disengage the PTO. Do not engage the PTO again until all bystanders are well past the 300 foot distance. OPS-R-0024 RX96 02/15 Operation Section 4-35 © 2015 Alamo Group Inc.
Page 148 Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up. (SGM-09) RX96 02/15 Operation Section 4-36 © 2015 Alamo Group Inc.
Page 149 When mowing in reverse, operate the tractor and mower at a much reduced ground speed to ensure control is maintained of the tractor and cutter. OPS-R-0026_M RX96 02/15 Operation Section 4-37 © 2015 Alamo Group Inc.
Page 150 12” from ground level, disengage the tractor PTO and wait for all mower rotation to come to a complete stop before proceeding to raise the mower. OPS-R-0027_B RX96 02/15 Operation Section 4-38 © 2015 Alamo Group Inc.
Page 151 Stay alert and watch for trees, low hanging limbs, power lines, and other overhead obstacles and solid ground objects while you are operating. Use care to avoid hitting these items OPS-R-0028_A RX96 02/15 Operation Section 4-39 © 2015 Alamo Group Inc.
Page 152 Mower sections or wings are adjusted to be close and parallel to ground without exposing blades. • MOWING AREA has been inspected and foreign materials and debris have been removed. • PASSERSBY are inside enclosed vehicle. OPS-U-0040 RX96 02/15 Operation Section 4-40 © 2015 Alamo Group Inc.
Page 153 Use extreme care to keep feet and hands from under the mower and clear of any pinch points caused by the tractor hitch arms and mower pins. OPS-R-0030_A RX96 02/15 Operation Section 4-41 © 2015 Alamo Group Inc.
Page 154 Do not let the driveline fall into mud or dirt, which can contaminate the bearing and shorten the life of the driveline.OPS-R-0031_D RX96 02/15 Operation Section 4-42 © 2015 Alamo Group Inc.
Page 155 Seasonal Clutch Maintenance of the maintenance section in this manual. OPS-R-0032_B RX96 02/15 Operation Section 4-43 © 2015 Alamo Group Inc.
Page 156 PTO output shaft. Secure the driveline to the mower deck to prevent driveline damage or loss during transport. OPS-R-0034 RX96 02/15 Operation Section 4-44 © 2015 Alamo Group Inc.
Page 157 Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clearly visible and legible. When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations. (SG-6) RX96 02/15 Operation Section 4-45 © 2015 Alamo Group Inc.
Page 158 Always stay alert when transporting the tractor and implement on public roads. Use caution and reduce speed if other vehicles or pedestrians are in the area. OPS- U- 0022_A RX96 02/15 Operation Section 4-46 © 2015 Alamo Group Inc.
Page 159 If during transport a hard braking, sharp turning, or swerving action was performed, stop at the next safe location to inspect the security of the load. RX96 02/15 Operation Section 4-47 © 2015 Alamo Group Inc.
Page 160 (Refer to the “Operation Section- Your Material Distribution Setting the Mower- Setting Deck Height”) Excessive ground speed Reduce ground speed. Conditions too wet. Wait for conditions to dry. Reduce ground speed. RX96 02/15 Operation Section 4-48 © 2015 Alamo Group Inc.
Page 161 PTO engaged at high engine RPM Idle engine to engage PTO Cutting in rocky conditions Increase cutting height. Blade carrier RPM too high. Check gearbox ratios. Blades not properly heat treated. Consult your Dealer. RX96 02/15 Operation Section 4-49 © 2015 Alamo Group Inc.
Page 164 • Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. PN HM01 RX96 02/15 Maintenance Section 5-2 © 2015 Alamo Group Inc.
Page 165 MAINTENANCE PARTS INFORMATION Alamo Industrial mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and tested to Alamo Industrial specifications. Non-genuine "will fit" parts do not consistently meet these specifications.
Page 170 Tail Wheel Bearings are packed at the factory with heavy-duty bearing grease. Grease Fittings are provided in the Wheel Hub and Tail Wheel Beam. Grease after every 10 hours of use. Figure Mnt-R- 0101 RX96 02/15 Maintenance Section 5-8 © 2015 Alamo Group Inc.
Page 171 Driveline Safety Manual for more information on the safe use of a driveline during normal operation and maintenance. Or type in your internet browser the following web address: www.algqr.com/dme Ops-0009-MISC RX96 02/15 Maintenance Section 5-9 © 2015 Alamo Group Inc.
Page 172 2 - 3 Telescoping Tube 8 Hours 6 - 8 Shield Bearings 50 Hours 1 - 2 End Spider Hub 20 Hours 1 - 2 CV Center Housing 8 Hours 12 -15 RX96 02/15 Maintenance Section 5-10 © 2015 Alamo Group Inc.
Page 173 Install locking screws. FIGURE Mnt-0028. IMPORTANT! Check that Guard Missing decal steel tube under inner guard Rotating Driveline Decal firmly affixed, undamaged and readable. If not, replace. RX96 02/15 Maintenance Section 5-11 © 2015 Alamo Group Inc.
Page 174 Make sure holes for screws are visible. Tighten locking screws. MNT-R-0039 Important! Check that Guard Missing decal on steel tube under inner guard and Rotating Driveline Decal are firmly affixed, undamaged readable. If not, replace. RX96 02/15 Maintenance Section 5-12 © 2015 Alamo Group Inc.
Page 175 NOTE: Replace Blades in pairs after no more than 1/2” notch wear. RX96 02/15 Maintenance Section 5-13 © 2015 Alamo Group Inc.
Page 176 Strike opposite end of bar with sledge hammer. Rotate blade carrier 180 degrees and repeat process until carrier breaks loose. RX96 02/15 Maintenance Section 5-14...
Page 178 90 degree angle from one another. See Fig. Mnt-R-0102 5. Replace connecting driveline and coupler. 6. Manually spin carriers a complete rotation to ensure blades do not collide with one another. RX96 02/15 Maintenance Section 5-16 © 2015 Alamo Group Inc.
Page 179 There are four friction lining plates in the slip clutch. These should be checked weekly for oil or grease, wear, and moisture which could cause corrosion on the drive plates. Spring Loaded Slip Clutch Belleville Slip Clutch RX96 02/15 Maintenance Section 5-17 © 2015 Alamo Group Inc.
Page 180 5. Turn tractor off and tighten the nuts on the springs to their original position of 1-9/16" compressed spring length (top of washer to pressure plate). Belleville Slip Clutch RX96 02/15 Maintenance Section 5-18 © 2015 Alamo Group Inc.
Page 181 NOTE: These values apply to fasteners as received from supplier, dry or when lubricated with normal engine oil. They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are used. This applies to both UNF fine and UNC coarse threads. RX96 02/15 Maintenance Section 5-19 © 2015 Alamo Group Inc.
Page 183 HANDLE THEM SAFELY. LIFT CAREFULLY AND PROPERLY USING YOUR LEGS TO LIFT - NOT YOUR BACK. NOTICE: REFER TO OPERATOR'S MANUAL FOR INSTRUCTIONS FOR PROPER RE-ASSEMBLY ONTO THE MOWER DECK. TIGHTEN CORRECTLY. RX96 02/15 Maintenance Section 5-21 © 2015 Alamo Group Inc.
Page 184 Gear-14 Tooth Spacer Pipe Plug Shaft Housing Bearing Lockwasher Bolt Gaskets (includes 0.40, 0.25, 0.30) Cap-Hub Input Adjusting Nut Cotter Pin Seal Shaft Gear-17 Tooth Pipe Plug Vented (not illustrated) RX96 02/15 Maintenance Section 5-22 © 2015 Alamo Group Inc.
Page 185 Step VIII. Lap shaft ends on solid metal surface to remove bearings (8), gear (3), and spacer (4). Gearbox is now completely disassembled. Inspect and replace all worn or damaged parts. RX96 02/15 Maintenance Section 5-23 © 2015 Alamo Group Inc.
Page 186 Remove side caps one at a time, seal with sealer and reinstall. Repeat process for input hub assembly. Gearbox is ready to be filled with good grade of NLGI 000 Grease. See maintenance section for specifications. RX96 02/15 Maintenance Section 5-24...
Page 187 Pipe Plug Shaft Housing Bearing Lockwasher Bolt Gaskets (Includes 0.40, 0.25, & 0.30) Cap-Hub Input Adjusting Nut Cotter Pin Seal Shaft Gear - 17 Tooth Pipe Plug Vented (not illustrated) RX96 02/15 Maintenance Section 5-25 © 2015 Alamo Group Inc.
Page 188 Output Cap Gasket .25 Output Shaft Bearing Assembly 17 Tooth Gear Bearing Adjust Nut Cotter Pin Bearing Assembly M18 Drain Plug Sealing Washer Spacer 14 Tooth Gear M18 Vent Plug RX96 02/15 Maintenance Section 5-26 © 2015 Alamo Group Inc.
Page 189 Slide Output (Pinion) Gear (item # 24) up off of Output Shaft and out of Main Housing. Step lll. Remove 4 bolts (item # 15), which will allow output cap (item # 13) to be removed. This allows output shaft to be removed through bottom opening. RX96 02/15 Maintenance Section 5-27 © 2015 Alamo Group Inc.
Page 190 Using Soft Metal (Brass or Aluminum) Pin, Strike both ends of Shaft with a hammer and recheck the Bearing Pre-Load, This is to ensure Bearings and components are centered and seated. If Bearing Pre-Load is OK insert Cotter Pin (item # 26) and Bend ends. RX96 02/15 Maintenance Section 5-28 © 2015 Alamo Group Inc.
Page 191 Output Shaft bearings then finish filling with oil, This procedure may take longer on Cold days or Shorter on Hot days. Always recheck Oil Level after gearbox has been run approximately 1/2 hour. RX96 02/15 Maintenance Section 5-29 © 2015 Alamo Group Inc.

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