Alamo Industrial Axtreme 02984405 Assembly Manual

Alamo industrial boom arm mower assembly manual

page of 106

/ 106
Contents
Table of Contents
Bookmarks

Table of Contents

Quick Links

Download this manual

Published 07/06 (Rev 02-20-07)

ASSEMBLY MANUAL

(STANDARD INSTRUCTIONS)

Tractors equipped with additional options, special equipment, tractor manufacturer modi-

fications, new tractor models, or Customer alterations may prevent this Mount Kit from

being properly mounted to the tractor. Alamo Group is not responsible for modifications to

the MountKit to accommodate these differences.

NOTE: This manual is designed to be a basic assembly instruction manual and will show some

illustration that are intended to be generic. Some iluustrations may not reflect the type tractor the

mower is being mounted on. It is intended to be used with the Assembly Instrucrion Drawings sent for

the specific tractor type that the mount kit was designed to fit. It is important to keep these assembly

drawing with this manual for future reference.

ALAMO INDUSTRIAL

1502 E. Walnut

Seguin, Texas 78155

830-379-1480

BOOM ARM MOWER

Part No. 02984405

Table of Contents

Need help?

Do you have a question about the Axtreme 02984405 and is the answer not in the manual?

Questions and answers

Summary of Contents for Alamo Industrial Axtreme 02984405

Page 1 Tractors equipped with additional options, special equipment, tractor manufacturer modi- fications, new tractor models, or Customer alterations may prevent this Mount Kit from being properly mounted to the tractor. Alamo Group is not responsible for modifications to the MountKit to accommodate these differences.
Page 4 TO THE OWNER/OPERATOR/DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
Page 6: About This Manual
Manuals, many of these are available via the Alamo Industrial Internet site (Alamo - Industrial. Com). Attempt to diagnose or repair problem before calling. If a call to Alamo Industrial is needed, Certain Information should be available and ready for the Alamo Industrial Service Staff. Such information as, Any other information that will be useful.
Page 7 Section 10 Hydralic Tank Fill & Start UP... Section 11 Pre-Delivery Inspection Check List... Axtreme Boom - Asy Man (07/06) © 2006 Alamo Industrial INDEX ... 4-1 to 4-16 ... 5-1 to 5-4 ... 6-1 to 6-12 ... 7-1 to 7-12 ...8-1 to 8-12...
Page 10: Safety Section
Serious injury or possible death! Decals are Black and Orange. WARNING! Imminent death/critical injury. Decals are Red and White. DANGER! Axtreme Boom (Asy. Man.) 07/06 © 2006 Alamo Group Inc. Safety Section Section 1 - 2 Read and understand these (SG-1)
Page 11 Si no lee Ingles, pida ayuda a alguien que si lo lea para que le PELIGRO! traduzca las medidas de seguridad. READ UNDERSTAND Messages. Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages.
Page 12 DANGER! Never run the tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health. Axtreme Boom (Asy. Man.) 07/06 © 2006 Alamo Group Inc. Safety Section Section 1 - 4 (SG-23)
Page 13 DANGER! Before starting the mower make sure the area is clear and the floor has been swept. The mower blade can throw objects several hundred feet. Thrown objects could damge property or cause severe bodily injuries even death. WARNING! Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clearly visible and legible.
Page 14 Avoid contact with hot surfaces of the engine or muffler. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding. Axtreme Boom (Asy. Man.) 07/06 © 2006 Alamo Group Inc. Safety Section Drugs and alcohol will affect an operator’s (SG-27)
Page 15: Specifications
Section 2 Axtreme Boom Model Specifications Axtreme Boom - Asy Man (07/06) Section 2 - 1 © 2006 Alamo Industrial...
Page 16: Pump Specifications
Motor Start / Stop Time... 6 Seconds (Approx) Tank Capacity Required... 17.5Gallons Oil Type... See Oil Chart Oil Temperature (While Operating)... 70 Deg, (F) Above Ambient Axtreme Boom - Asy Man (07/06) © 2006 Alamo Industrial The electronic components can Section 2 - 2...
Page 17 Spindle Bearing Pre-Load...25 in. lbs. Rolling Torque Blade Bar Leaf Bars. ( 1-1/4" Bolts)... 2000 ft. lbs. Blade Bolts ...400 ft. lbs. Blade Bar to Spindle...400 ft. lbs. Axtreme Boom - Asy Man (07/06) © 2006 Alamo Industrial Section 2 - 3...
Page 18: Control Valve
"B" Port Side 1 2 3 Figure 1 Axtreme Boom - Asy Man (07/06) © 2006 Alamo Industrial 1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8...
Page 19 Tilt Door Electronic Control Vale Spool Cylinder Swing Lift Dipper Tilt Door Axtreme Boom - Asy Man (07/06) © 2006 Alamo Industrial (See Figure 1) Function "B" "A" Back Forward Down Down 2750 PSI In-Open Out-Closed (See Figure 2) Function "B"...
Page 20 670 (908) 1030 (1396) 1-1/8 330 (447) 910 (1234) 1460 (1979) 1-1/4 480 (651) 1250 (1695) 2060 (2793) Axtreme Boom - Asy Man (07/06) © 2006 Alamo Industrial Torque Torque in. lbs. ft .lbs. 1200 1600 2000 2800 Bolt 8 (F) ALWAYS Dia.
Page 21 INSTALLATION DRAWING INSTRUCTION, THE INSTALLATION DRAW- ING INSTRUCTIONS WILL OVERRIDE THE ASSEMBLY MANUAL IN- STRUCTIONS WHICH ARE BASIC. THE INSTALLATION DRAWINGS ARE FOR A SPECIIFIED TRACTOR. Axtreme Boom (Asy. Man) 07/06 © 2006 Alamo Group Inc. Section 3 - 1...
Page 22: General Information
Mounting Specifications will work with these mount kits. Other options, front axles, or different tire sizes may prevent the mount kit from fitting your nonstandard tractor. Alamo Group cannot take responsibility for these problems or any modifications made to the unit.
Page 23 Tractor should be kept at ride/operation height when mounting unit, this will insure that the components are mounted at the correct height. Axtreme Boom (Asy. Man) 07/06 © 2006 Alamo Group Inc. Section 3 - 3...
Page 24 Use an overhead crane, forklift, or other coworkers to lift heavy items. Ensure lifted components are securely supported. Never walk or work under a lifted component. Axtreme Boom (Asy. Man) 07/06 © 2006 Alamo Group Inc. Safety Shoes Gloves Hearing Protection...
Page 25 2. Extend front wheels out so that it is 55" inches between the inside of the tires. This will allow no interference between tire and front mount bracket. FIGURE 2. FIGURE 2 Axtreme Boom (Asy. Man) 07/06 © 2006 Alamo Group Inc. 50" 96" 55"...
Page 26 Shown below is a general example of the components laid out, this is not a lay out of the components in this mount kit. Axtreme Boom (Asy. Man) 07/06 © 2006 Alamo Group Inc. . It is helpful to lay out the component in as neat a display Section 3 - 6...
Page 27 Taking a few minutes to check could save you from a major damage to the electronics. Axtreme Boom (Asy. Man) 07/06 © 2006 Alamo Group Inc. Section 3 - 7...
Page 29: Fuel Tank
CASES THE MANUAL INSTRUCTION MAY VARY FROM THE INSTALLA- TION DRAWING INSTRUCTION, THE INSTALLATION DRAWING INSTRUC- TIONS WILL OVERRIDE THE ASSEMBLY MANUAL INSTRUCTIONS WHICH ARE BASIC. THE INSTALLATION DRAWINGS ARE FOR A SPECIIFIED TRACTOR. Axtreme Boom (Asy. Man) 07/06 © 2006 Alamo Group Inc. Section 4 - 1...
Page 30 (See Figure 1) for now this will protect battery and cover. Figure 3 Axtreme Boom (Asy. Man) 07/06 © 2006 Alamo Group Inc. (If Required, See Assembly Drawings sent with (If Required, See Remove the bat-...
Page 31 Check all the bolts and components to the exhaust for tightness and fit. Replacement Figure 7 Exhaust Bracket Axtreme Boom (Asy. Man) 07/06 © 2006 Alamo Group Inc. Tractor Factory Exhaust pipe to Turbo Figure 5 (If Re- to the exhaust pipe...
Page 32 (See Figure 11 & 12). Front Fuel Tank Bracket Figure 11 Axtreme Boom (Asy. Man) 07/06 © 2006 Alamo Group Inc. Fuel Tank Replacement (If Required, See Assembly Drawings sent with Figure 9 Figure 10...
Page 33: Fuel Tank Replacement
Replacement step is a bolt on weldment that will bolt to the new fuel tank with four bolts, note: below the step is painted yellow for clarity only (See Figure 16). Figure 15 Axtreme Boom (Asy. Man) 07/06 © 2006 Alamo Group Inc. Mounting Tabs Figure 13 Brackets.(If Re- Bolt Step.(If Required,...
Page 34: Frame Installation
Center Section Frame Weldment Boom Mount Attaching Pin, Short Pin Boom Mount, Machined Swing Cylinders Swing Cylinder Pivot Bushings Swing Cylinder Trunnion Mount Weldment Swing Cylinder Cover Axtreme Boom (Asy. Man) 07/06 Rev 02-20-07 © 2006 Alamo Group Inc. Section 4 - 6...
Page 35 RH Rear Frame Mount Weldment Figure 18 LH Front Frame Mount Weldment Figure 20 Axtreme Boom (Asy. Man) 07/06 © 2006 Alamo Group Inc. Frame Installation Figure 17 Figure 19 Figure 21 Section 4 - 7 LH Rear Frame Mount Weldment...
Page 36 20 mm bolts have hardened flatwashers on them. RH Front Frame Mount Weldment Figure 24 Axtreme Boom (Asy. Man) 07/06 © 2006 Alamo Group Inc. Frame Installation LH Rear Frame Mount Weldment Figure 22 RH Rear Frame Mount Weldment...
Page 37 (See Figure 28 & 30) are completely installed. The Boom Rest Support also serves as the top axle strap for the RH Axle mount (See Figure 30). Axtreme Boom (Asy. Man) 07/06 © 2006 Alamo Group Inc. Frame Installation Rear Top Mounting Holes use 3/4" X 2-1/ 4"...
Page 38 (f/24 ft or 30 ft.. boom) Bolts to top of Figure 28 Boom Rest Support & Axle Strap Weldment Figure 30 Axtreme Boom (Asy. Man) 07/06 © 2006 Alamo Group Inc. Frame Installation Front Figure 27 Boom Rest Weldment (f/24 ft. boom) &...
Page 39: Counter Weight Installation
Left rear tire. The proper amount of counter weight is not complete until all these weight have been installed. Axtreme Boom (Asy. Man) 07/06 © 2006 Alamo Group Inc. Frame Installation LH Counter Weight 24 or...
Page 40 (See Figure 37) Figure 35 Axtreme Boom (Asy. Man) 07/06 © 2006 Alamo Group Inc. Frame Installation Figure 34 Turret Mount Attaching Pin,...
Page 41 After greasing components at assembly of unit operator should consult the operators manual for maintenance requirements. Figure 39 Axtreme Boom (Asy. Man) 07/06 © 2006 Alamo Group Inc. Frame Installation Figure 38 Figure 40...
Page 42 Cylinders NEVER allow unit to be run if Boom will hit the cab, this will damage cab. Figure 43 Axtreme Boom (Asy. Man) 07/06 © 2006 Alamo Group Inc. Turret Assembly Figure 41 Bottom Turret Cover Figure 42 Boom...
Page 43 Turret Assembly as seen from the bottom Turret Swing Stop Lug with Adjusting Bolt & Locking Nut Figure 45 Axtreme Boom (Asy. Man) 07/06 © 2006 Alamo Group Inc. Swing Stop Lug Built onto the Turret Cylinder Link Weldment Section 4 - 15...
Page 45: Wheel Weight Installation
MANUAL INSTRUCTION MAY VARY FROM THE INSTALLATION DRAWING INSTRUCTION, THE INSTALLATION DRAWING INSTRUCTIONS WILL OVER- RIDE THE ASSEMBLY MANUAL INSTRUCTIONS WHICH ARE BASIC. THE INSTALLATION DRAWINGS ARE FOR A SPECIIFIED TRACTOR. Axtreme Boom (Asy. Man.) 07/06 Section 5 - 1 © 2006 Alamo Group Inc.
Page 46 Rear Wheel Counter Weight Fill Left Rear Wheel with Liquid: The Left Rear Wheel must be filled with liquid. Alamo Industrial recommends a Calcium Chloride Water Mixture. The recommended Ratio of a 30 / 70 mix (30% Calcium Chloride and 70% Water), this mixture will add weight at about 10.5 lbs per gallon.
Page 47 Remove forklift away from Wheel and Weight. Recheck tight- ness of Wheel Weight retaining Bolts. Bolts should torque to 500 ft. lbs. Axtreme Boom (Asy. Man.) 07/06 © 2006 Alamo Group Inc. Figure 2 Wheel Weight Special Washers Mounting Bolts Part # 02971569...
Page 49 CASES THE MANUAL INSTRUCTION MAY VARY FROM THE INSTALLA- TION DRAWING INSTRUCTION, THE INSTALLATION DRAWING INSTRUC- TIONS WILL OVERRIDE THE ASSEMBLY MANUAL INSTRUCTIONS WHICH ARE BASIC. THE INSTALLATION DRAWINGS ARE FOR A SPECIIFIED TRACTOR. Axtreme Boom (Asy Man) 07/06 Section 6 - 1 © 2006 Alamo Industrial...
Page 50 ------------- ------------- ------------- ------------- ------------- ------------- Figure 1 Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial (See Hyd Schematic in this section for hyd routing). Tractor Crankshaft Pulley Tractor Front Casting Description Front Pump Plate Pulley Adapter Driveline Assembly...
Page 51 Crankshaft Pulley if they go completely through the adapter. Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial Pulley Adpater Use Bolts & Washers (4 ea.) 1 2 1 2...
Page 52 Yoke if it does. This is a very critical adjustment (See Figure 9). Tube End of Driveshaft Splined Clamp Yoke Figure 5 Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial Splined Clamp Yoke / Tube End Figure 3 Shaft 1/2 Assembly w/ Flanged Yoke Tractor Radiator...
Page 53 Align Splines of Pump Shaft w/ Splines of Yoke Bar to Hold Driveshaft Figure 8 Figure 10 Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial Bar to Hold Driveshaft Loosen Clamp Yoke Bolt Figure 7 Pump 1/16" to 1/8" Gap Assembly between Pump &...
Page 54: Hose Installation
Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial Figure 12 Never start trac- Figure 13 Control Valve...
Page 55 / flow meter. DO NOT do any adjusting or modifications to the control block without the proper testing. Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial Motor Circuit Pressure Port...
Page 56 If the head swivel option is not used this diverter valve will not be used. (See Figure 17, 18 & 19) Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial Diverter Valve FIGURE 18 Section 6 - 8...
Page 57 The return oil cooler with fan is in the cylinder control valve circuit. The return oil from the cylinder control valve is going through the cooler as it is being returned to the cutter control valve block. (See Figure 20 & 21). Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial Door Cyl. Base End C2 Port...
Page 58 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 Oil Cooler & Fan Asy Motor Return From Head Figure 22 Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial Motor Control Valve Block Swing Cyl's Dipper Cyl Valve Return Hose...
Page 59 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 Oil Cooler & Fan Asy Motor Return From Head Figure 23 Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial Motor Control Valve Block Swing Cyl's Dipper Cyl Valve Return Hose...
Page 61 CASES THE MANUAL INSTRUCTION MAY VARY FROM THE INSTALLA- TION DRAWING INSTRUCTION, THE INSTALLATION DRAWING INSTRUC- TIONS WILL OVERRIDE THE ASSEMBLY MANUAL INSTRUCTIONS WHICH ARE BASIC. THE INSTALLATION DRAWINGS ARE FOR A SPECIIFIED TRACTOR. Axtreme Boom (Asy. Man) 07/06 © 2006 Alamo Group Inc. Section 7 - 1...
Page 62 Tighten the pin retaining nut and install cotter pin. (See Figure 3C) Axtreme Boom (Asy. Man) 07/06 © 2006 Alamo Group Inc. Swing Cyl. Hose with Green Tie Figure 1...
Page 63 LH side of the tractor on the front frame mount bracket. Axtreme Boom (Asy. Man) 07/06 © 2006 Alamo Group Inc. Turret End Of Boom Boom Mounting...
Page 64 Motor Circuit Hoses to Boom Connections: (Listed as reference) Color Tie (Code) Orange Blue Blue Axtreme Boom (Asy. Man) 07/06 © 2006 Alamo Group Inc. Figure 5 Figure 7 Hose Size Hyd. Function SAE # 16 Pressure Flow to Motor...
Page 65 (Yellow / White Tie) Head Swivel Cyl. # 4 Hose (Green / White Tie) Figure 8 Figure 9 Axtreme Boom (Asy. Man) 07/06 © 2006 Alamo Group Inc. Motor Tank Return #16 Hose (Orange Tie) Head Swivel Cyl. # 4 Hose Head Mount...
Page 66 (Bottom Fitting) Hose Support Bracket No Tie (F/ Oil Cooler Figure 16 to Tank) Axtreme Boom (Asy. Man) 07/06 © 2006 Alamo Group Inc. Figure 11 Hose Support Bracket Figure 12 Blue Tie Red Tie Figure 14 Section 7 - 6...
Page 67: Hydraulic Hose Connections
A metal band is also attached to the hose, on that band is an Alamo Industrial Part Number for reference if needing a replacement hose. Always Check Hose Size, Color Code & Part No. when ordering parts.
Page 68: Diverter Valve
Tilt Door Electronic Control Vale Spool Cylinder Swing Lift Dipper Tilt Door Axtreme Boom (Asy. Man) 07/06 © 2006 Alamo Group Inc. (See Figure 18) Function "B" "A" Back Forward Down Down 2750 PSI In-Open Out-Closed (See Figure 17) Function "B"...
Page 69 "B" Port Side 1 2 3 Figure 19 Axtreme Boom (Asy. Man) 07/06 © 2006 Alamo Group Inc. 1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7...
Page 70 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 Oil Cooler & Fan Asy Figure 20 Axtreme Boom (Asy. Man) 07/06 © 2006 Alamo Group Inc. Motor Control Valve Block Swing Cyl's...
Page 71 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 Oil Cooler & Fan Asy Motor Return From Head Figure 21 Axtreme Boom (Asy. Man) 07/06 © 2006 Alamo Group Inc. Motor Control Valve Block Swing Cyl's Dipper Cyl Valve Return Hose...
Page 73 TION DRAWING INSTRUCTION, THE INSTALLATION DRAWING INSTRUC- TIONS WILL OVERRIDE THE ASSEMBLY MANUAL INSTRUCTIONS WHICH ARE BASIC. THE INSTALLATION DRAWINGS ARE FOR A SPECIIFIED TRACTOR. Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial Section 8 Installation Section 8 - 1...
Page 74: Common Problems
Hydraulic System, The Hydraulic System will be trying to start at a low RPM which is not good. Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial Section 8- 2...
Page 75 Wire Harness - Cable Controled Valve Figure 1 Axtreme Boom (Asy Man) 07/06 Section 8 - 3 © 2006 Alamo Industrial...
Page 76 Bring flange into position and bolt assembly to valve housing. Tighten screws sufficiently to flatten lockwashers / secure flange (8). Caution, overtightening flange bolts will distort flange. Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7...
Page 77 Install Locking nut to Cable. Install the locking nut to the threaded end of the cable (See Item 5 & 6). Screw the locking nut onto the threads of the cable to about 3/4 of the way. Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial 7. Screw On Cable Clevis 6. Cable To Clevis Locking Nut 5.
Page 78 Door/Swivel Tilt Dipper Lift Swing Figure 5 Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial hole in the valve Figure 3 Figure 4 Remote Control Handle Straight Up In Neutral Position Remote Control Cable Handle Asy...
Page 79 (See Figure 10) Cable retaining screw & nut installed Figure 9 Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial 1 2 3 4 5 6 1 2 3 4 5 6 Cable locking...
Page 80 Loosen one nut and tighten the other the cable can be moved back and forth in the valve mounting bracket. This must be done before operating the mover. Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial Figure 11 Figure 13 Section 8- 8...
Page 81 Brown Wire Yellow or Orange Wire Line Quick Service Connector Brown Splice Wire Wire Start Tractor Billet Starter Terminal "S" Connection of Solenoid Tractor Ignition Switch Figure 14 Axtreme Boom (Asy Man) 07/06 Section 8 - 9 © 2006 Alamo Industrial...
Page 82 FIGURE 16 Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial Battery ACC Wire Ignition Tractor Ignition Switch Wiring...
Page 83 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 Oil Cooler & Fan Asy Motor Return From Head Figure 18 Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial Motor Control Valve Block Swing Cyl's Dipper Cyl Valve Return Hose...
Page 84 Color, some are Colored with Stripe. Purpose of colored bands is provide quick reference for hose and port connection. Metal band is also attached to hose, that band has Alamo Industrial Part Number for reference. Boom Cylinder Circuit Hoses: Mechanical Cable Controlled Valve (Std)
Page 85 TION DRAWING INSTRUCTION, THE INSTALLATION DRAWING INSTRUC- TIONS WILL OVERRIDE THE ASSEMBLY MANUAL INSTRUCTIONS WHICH ARE BASIC. THE INSTALLATION DRAWINGS ARE FOR A SPECIIFIED TRACTOR. Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial Section 9 Electric / Hydraulic Valve Installation Section 9 - 1...
Page 86 FIGURE 1 Swivel Head Option Wiring Harness (Used Only with Swivel Head Mount Asy. FIGURE 2 Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial Section 9 - 2...
Page 87 Joystick Mounting Joystick Resister Wiring Harness (Used with Joystick Option Only) FIGURE 3 Axtreme Boom (Asy Man) 07/06 Section 9 - 3 © 2006 Alamo Industrial...
Page 88 Joystick Mounting Wiring Harness used with Joystick Valve Controls Only (Note: Wires are marked with function identification) FIGURE 4 Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial Section 9 - 4...
Page 89: Joystick Installation
New Hol- land Manual or authorized dealer. Tractor Dash Panel removed FIGURE 7 Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial Joystick Mounting Remove the FIGURE 5 Insert the wire harness up through the cab...
Page 90 Joystick Mounting FIGURE 9 Joystick Mount FIGURE 10 Bracket Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial Item Description Flatwasher Lockwasher Bolt Seat Mounting bracket Joystick Seat Cushion remoded for illustration omnly See Assembly drawings shipped with unit for...
Page 91 Make certain that the battery cables are disconnected before attempting to connect any wires. (See Figure 16) FIGURE 13 FIGURE 15 Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial Joystick Mounting FIGURE 12 FIGURE 14 FIGURE 16 Section 9 - 7...
Page 92 (See Figure 18 & 19) Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial Joystick Mounting Shown here is typical Ignition connection, Your Ignition may vary but the function will not.
Page 93 (See Figure 20 & 21) lay the Plugs out in the Order they are to be installed starting at the far end terminal. Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial FIGURE 19 FIGURE 20 FIGURE 21...
Page 94 These inside wires are intentionally left long so they can be cut as needed. None of the wires with the factory plugs will have to be cut. Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial Joystick Mounting FIGURE 22 Door...
Page 95 Oil Cooler & Fan Asy Motor Pressure To Head Motor Return From Head Figure 26 Axtreme Boom (Asy Man) 07/06 © 2006 Alamo Industrial Motor Control Valve Block Swing Cyl's Dipper Cyl Valve Return Hose Motor Pressure Lift Boom Steel Tube...
Page 96 Color, some are Colored with Stripe. Purpose of colored bands is provide quick reference for hose and port connection. Metal band is also attached to hose, that band has Alamo Industrial Part Number for reference. Boom Cylinder Circuit Hoses: Electrical Joystick Controlled Valve (Option)
Page 97 FROM THE INSTALLATION DRAWING INSTRUCTION, THE INSTALLA- TION DRAWING INSTRUCTIONS WILL OVERRIDE THE ASSEMBLY MANUAL INSTRUCTIONS WHICH ARE BASIC. THE INSTALLATION DRAWINGS ARE FOR A SPECIIFIED TRACTOR. Axtreme Boom ( Asy. Man.) 07/06 Section 10 - 1 © 2006 Alamo Group Inc.
Page 98 Always add Oil using a pump system with at least a 10 Micron filter system. (See Figure 4) FIGURE 3 Axtreme Boom ( Asy. Man.) 07/06 © 2006 Alamo Group Inc. Fill Hydraulic Tank FIGURE 1 FIGURE 2...
Page 99 After filling suction Hose reinstall it and tighten down Hose fittings. (See Figure 6) FIGURE 6 Return Pressure Gauge FIGURE 8 Axtreme Boom ( Asy. Man.) 07/06 © 2006 Alamo Group Inc. Fill Hydraulic Tank Pressure Gauge Sight Gauge FIGURE 5 Suction (Generic Type)
Page 101: Pre-Delivery Inspection Checklist
SOME CASES THE MANUAL INSTRUCTION MAY VARY FROM THE INSTALLATION DRAWING INSTRUCTION, THE INSTALLATION DRAW- ING INSTRUCTIONS WILL OVERRIDE THE ASSEMBLY MANUAL IN- STRUCTIONS WHICH ARE BASIC. THE INSTALLATION DRAWINGS ARE FOR A SPECIIFIED TRACTOR. Axtreme Boom (Asy. Manl) 07/06 © 2006 Alamo Group Inc. Section11 - 1...
Page 102: Hydraulic System
All Decals installed ----- Pump Primed and Pressure adjusted if needed (only applys to Pump for Cylinder control. Axtreme Boom (Asy. Manl) 07/06 © 2006 Alamo Group Inc. Check the following items before operating the unit to assure Section 11 - 2...
Page 103: Pre-Operation Inspection
___ Check that the oil in the hydraulic tank has not turned milky in color or has foam on top. ___ Check that there are no loose fasteners or hardware. Axtreme Boom (Asy. Manl) 07/06 © 2006 Alamo Group Inc. Check the following items before operating the unit to assure Section11 - 3...
Page 106 Axtreme Boom Assembly Manual P/N 02984405 Axtreme Boom (Asy. Man) 07/06 (STANDRAD ASSEMBLY INSTRUCTIONS) (Rev 02-20-07) © 2006 Alamo Group Inc.

This manual is also suitable for:

Axtreme

Alamo Industrial Axtreme 02984405 Assembly Manual

Quick Links

Need help?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Alamo Industrial Axtreme 02984405

Summary of Contents for Alamo Industrial Axtreme 02984405

This manual is also suitable for:

Table of Contents