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AGI MILLTEC RGFA-10 Installation And Operation Manual

Grain filling machine
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Grain Filling Machine
Installation and Operation Manual
This manual applies to:
RGFA-10, RGFB-10
Read this manual before using product. Failure to
follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: 8210-30016 R0
Revised: October 2021
Original Instructions

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Summary of Contents for AGI MILLTEC RGFA-10

  • Page 1 Grain Filling Machine Installation and Operation Manual This manual applies to: RGFA-10, RGFB-10 Read this manual before using product. Failure to Part Number: 8210-30016 R0 follow instructions and safety precautions can Revised: October 2021 result in serious injury, death, or property Original Instructions damage.
  • Page 2 This product has been designed and manufactured to meet general engineering standards. Other local regulations may apply and must be followed by the operator. All personnel must be trained in the correct operational and safety procedures for this product. Use the sign-off sheet below to record initial and periodic reviews of this manual with all personnel.
  • Page 3 New in this Manual The following changes have been made in this revision of the manual: Description Section Updated manual structure. various sections...
  • Page 4 GRAIN FILLING MACHINE 8210-30016 R0...
  • Page 5 GRAIN FILLING MACHINE CONTENTS 1. Introduction ............................6 2. Safety............................... 7 2.1 Safety Alert Symbol and Signal Words..................7 2.2 General Safety Information....................... 7 2.3 Drives and Lockout Safety......................8 2.4 Personal Protective Equipment....................8 2.5 Safety Decals ..........................8 2.5.1 Decal Installation/Replacement .................
  • Page 6 Keep this manual handy for frequent reference and to review with new personnel. A sign-off form is provided on the inside front cover for your convenience. If any information in this manual is not understood or if you need additional information, please contact AGI or your representative for assistance.
  • Page 7 • Follow a health and safety program for your worksite. Contact your local occupational health and safety organization for information. • Contact your local representative or AGI MILLTEC if you need assistance or additional information. • Always follow applicable local codes and regulations.
  • Page 8 2. SAFETY GRAIN FILLING MACHINE 2.3. Drives and Lockout Safety Inspect the power source(s) before using and know how to shut down in an emergency. Whenever you service or adjust your equipment, make sure you shut down the power WARNING source and follow lockout and tagout procedures to prevent inadvertent start-up and hazardous energy release.
  • Page 9 GRAIN FILLING MACHINE 2. SAFETY 2.5.2 Safety Decal Locations and Details Replicas of the safety decals that are attached to the grain filling machine and their messages are shown in the figure(s) that follow. Safe operation and use of the grain filling machine requires that you familiarize yourself with the various safety decals and the areas or particular functions that the decals apply to, as well as the safety precautions that must be taken to avoid serious injury, death, or damage.
  • Page 10 Read this section to familiarize yourself with the basic component names and functions of the grain filling machine. Note The figure below is a representation of a typical AGI MILLTEC Grain Filling Machine. All features may not be an exact visual representation. Figure 2. Typical Grain Filling Machine Components Table 2.
  • Page 11 AGI MILLTEC Machinery strongly recommends installation and commissioning of the machine by the company appointed engineers. AGI MILLTEC is NOT responsible for the damage caused by the improper installation by person other than AGI MILLTEC personnel. The customers are recommended to use the service of AGI MILLTEC personnel only.
  • Page 12 4. SITE PLANNING GRAIN FILLING MACHINE Figure 4. RGFB-10 4.3. Foundation The foundation must be solid, level, and capable of accommodating the machine loaded weight. It should have mounting provision as shown in the following figures. Figure 5. RGFA-10 8210-30016 R0...
  • Page 13 GRAIN FILLING MACHINE 4. SITE PLANNING Figure 6. RGFB-10 8210-30016 R0...
  • Page 14 Inspect the grain filling machine and accessories on receipt to ensure that all items have arrived and that none are damaged. Report missing or damaged parts immediately to ensure that proper credit is received from AGI MILLTEC or your distributor/dealer, and to ensure that any missing parts can be shipped quickly to avoid holding up the installation.
  • Page 15 GRAIN FILLING MACHINE 5. INSTALLATION 5.4. Lifting the Machine • Use appropriate lifting equipment and make sure that they are inspected to ensure safety. • Never lift the pre-cleaner with only one support point. Fasten four M16 eyebolts on the top side of the flow balancer housing as shown in the following figures.
  • Page 16 5. INSTALLATION GRAIN FILLING MACHINE 5.5. Wiring and Installing the PLC Components Identification 8210-30016 R0...
  • Page 17 GRAIN FILLING MACHINE 5. INSTALLATION Field Wiring and Installation 1. Take the main supply (3 Phase/2 Phase, 350-450VAC, 1000VA). 2. Make sure that the voltage is within the range as indicated on the circuit diagram. 3. Connect the main cable to the control panel as indicated on the CKT diagram. 4.
  • Page 18 5. INSTALLATION GRAIN FILLING MACHINE Important During installation of communication cables, don’t run the load cell cable along the power cables to minimize the chance of losing data due to EMF exposure. 7. Ensure to ground the machine properly. 8. Install the machine on a vibration-free area to get accurate results. Ensure the platform vibration level is within 1 mm /s.
  • Page 19 GRAIN FILLING MACHINE 5. INSTALLATION Circuit Diagrams 8210-30016 R0...
  • Page 20 5. INSTALLATION GRAIN FILLING MACHINE 8210-30016 R0...
  • Page 21 GRAIN FILLING MACHINE 6. OPERATION 6. Operation Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below. 6.1. Operation Safety • Keep away from rotating and moving parts, including the vibrating sieves, drive components, shafts, and bearings.
  • Page 22 6. OPERATION GRAIN FILLING MACHINE 6.3. Operating Concept The grain filling machine is equipped with computer-controlled electromechanical systems. The combination of mechanical, pneumatic and PLC system controls the machine performance. The HMI display enables the user to set the required weighing value. The controller automatically set the desired weight.
  • Page 23 GRAIN FILLING MACHINE 6. OPERATION • In this screen, you can operate the Cylinders manually. Ensure all the cylinder’s operation corresponds to its name. • You can press any button on the screen according to your requirements. 2. To operate in Auto cycle: Before starting the machine in AUTO cycle, make sure the current hopper weight is zero by pressing TARE ZERO.
  • Page 24 6. OPERATION GRAIN FILLING MACHINE Note You only need to enter the following information in the Installer Setting once during installation of the machine. • ROUGH FEED CUT-OFF < 15 kg bag — to adjust the rough feed weight cut-off for below 15 kg. •...
  • Page 25 GRAIN FILLING MACHINE 6. OPERATION 2. Do not switch OFF the machine during calibration. 3. Ensure there is zero vibration on the platform and no load on the weighing HOP-1. 4. Press START CALIBRATION to set the present weight reading to zero. If needed, press the button again until it display a stable reading of zero.
  • Page 26 6. OPERATION GRAIN FILLING MACHINE 9. Press ACCEPT WEIGHT to accept the weight entered. It should show the entered value (i.e. 10.000 for 10 kg). If not, press again ACCEPT WEIGHT until it display a stable reading of the entered value. 10.
  • Page 27 GRAIN FILLING MACHINE 6. OPERATION Weight Correction for 50 kg (Maximum Weight) 1. Set the machine for 50 kg. Press start button and immediately press stop button once the weight reaches 50 2. Collect the 50 kg output and weigh using the external calibrated weighing scale. If the output weighs 49.950 , it means the 50-gram difference is a negative error.
  • Page 28 6. OPERATION GRAIN FILLING MACHINE Present Day Production Press the PROD STATUS, the Status screen appears. • This screen shows the present day production based on the capacity of the bag. • This report shows only present day production running status. If you want to know the daily production summary, go to DAY PROD REPORT summary screen.
  • Page 29 GRAIN FILLING MACHINE 6. OPERATION • The Monthly Production Report shows monthly production data. When the calendar month ends, the particular month data will be saved here. • This report shows up to one year data. When the year ends, the monthly data will be erased and saved. •...
  • Page 30 • After maintenance is complete, replace all guards, service doors, and/or covers. • Use only genuine AGI MILLTEC replacement parts or equivalent. Use of unauthorized parts will void warranty. If in doubt, contact AGI MILLTEC or your local dealer.
  • Page 31 GRAIN FILLING MACHINE 7. MAINTENANCE 7.3. Replacing the Sieves 12.REPLACEMENT OF SIEVES. 1. Remove the dummy cover nuts (1) securing the doors on the front of the machine with help up handles. 2. Pull out the covering doors (2). *. Remove the dummy cover (1) nuts securing the doors on the front of the machine 3.
  • Page 32 7. MAINTENANCE GRAIN FILLING MACHINE • If regreasing of the ball bearings is required after 2-3 years, separate the bearings and clean out the old grease and soap-like waste. Fill the bearings approximately 1/3 full with new grease. • Never fill the bearings completely. •...
  • Page 33 GRAIN FILLING MACHINE 8. TROUBLESHOOTING 8. Troubleshooting Shut down and lock out all power sources before diagnosing any of the causes or attempting any of the solutions below. In the following section, we have listed some causes and solutions to some of the problems you may encounter.
  • Page 34 8. TROUBLESHOOTING GRAIN FILLING MACHINE Problem Cause Solution Rough feed skips Incorrect rough feed cut-off 1. Go to Weight Setting screen. weight incorrectly weight (kg) value 2. Press Install Setting. Button Installer during auto cycle Setting screen opens. 3. Increase the rough feed cut-off weight (kg) value.
  • Page 35 GRAIN FILLING MACHINE 9. SPECIFICATIONS 9. Specifications RGFA-10 RGFB-10 Model RGFA-10 RGFB-10 Accuracy, Accuracy, Capacity, tons Weight, kg Weight, kg Bag/min, Bag/min, gram gram of rice/hr maximum maximum 8210-30016 R0...
  • Page 36 9. SPECIFICATIONS GRAIN FILLING MACHINE RGFA-10 RGFB-10 Model — — — 415 V, 50 Hz Voltage 5 — 6 Bar Air Pressure Required 4.3 m 8.2 m Consumption Machine 200 kg 350 kg Weight Overall Machine Dimensions (L x 1110 x 990 x 1760 mm 1910 x 900 x 1850 mm W x H) Note...
  • Page 37 GRAIN FILLING MACHINE 10. APPENDIX 10. Appendix 10.1. Bolt Torque Table 3 Table 4 give correct torque values for various bolts and capscrews. The bolt diameter is measured to the outside of the threads. When tightening all bolts, tighten the nut on the bolt to the torque specified in the tables, unless otherwise specified.
  • Page 38 10. APPENDIX GRAIN FILLING MACHINE Table 4. SAE Bolt Torque Bolt (N·m) (ft·lb) (N·m) (ft·lb) (N·m) (ft·lb) Diameter 1/4" 5/16" 3/8" 7/16" 1/2" 9/16" 5/8" 3/4" 7/8" 1" 1320 8210-30016 R0...
  • Page 39 We will stop to supply parts in 10 years after discontinued to produce. After 10 years, please contact AGI Milltec for available options. All warranty information, machine features, and specifications are subject to change without notice.
  • Page 40 MILLTEC is an AGI Brand. AGI is a leading provider of equipment solutions for agriculture bulk commodities including seed, fertilizer, grain, and feed systems with a growing platform in providing equipment and solutions for food processing facilities. AGI has manufacturing facilities in Canada, the United States, the United Kingdom, Brazil, South Africa, India and Italy and distributes its products globally.

This manual is also suitable for:

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