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Texas Instruments LMG2640EVM-090 Manual

Texas Instruments LMG2640EVM-090 Manual

Half-bridge daughter card evaluation module

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EVM User's Guide: LMG2640EVM-090
LMG2640 Half-Bridge Daughter Card Evaluation Module
Description
The LMG2640EVM-090 is designed to provide a
quick and easy platform to evaluate TI integrated
GaN devices in any half-bridge topology. The board
is designed to be interfaced with a larger system
using the 6 power pins and 10 digital pins on the
bottom edge of the board in a socket style external
connection. Power pins form the main switching loop
consisting of a high voltage DC bus, switch node, and
power ground. The digital pins control the LMG2640
device with PWM gate inputs, provide auxiliary power
with low voltage supplies, and report faults as a
digital output. Essential power stage and gate-driving,
high-frequency current loops are fully enclosed
on the board to minimize power loop parasitic
inductance for reducing voltage overshoots and
improving performance. Evaluating the LMG2640EVM
performance is most easily demonstrated using
a synchronous buck/boost motherboard from TI
(LMG342X-BB-EVM). The daughtercard easily plugs
into the motherboard and interfaces all power and
digital control in an open-loop configuration for full
system control. Additionally, a recommended footprint
SNOU206 – OCTOBER 2024
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is provided to interface the daughtercard with a
custom system for further testing. Refer to the
LMG2640 data sheet before using this EVM.
Features
High-side gate-drive level shifter
Smart-switched bootstrap diode function: 0 QRR
Integrated lossless current sensing output
measurement
Low-side and high-side cycle-by-cycle overcurrent
protection and overtemperature protection
connected to output FAULT signal
Absolute maximum voltage rating of 650V
Applications
LLC or TPPFC for gaming, PoE, monitor PSU, PD
adapter
ACF, AHB for PD adapter, server aux
Motor drive inverter
motor
Inverter or
energy
Buck or boost converters
Copyright © 2024 Texas Instruments Incorporated
for hair dryer, vacuum, servo
micro-inverter
for solar, renewable
LMG2640 Half-Bridge Daughter Card Evaluation Module
Description
1

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Summary of Contents for Texas Instruments LMG2640EVM-090

  • Page 1 Description is provided to interface the daughtercard with a custom system for further testing. Refer to the The LMG2640EVM-090 is designed to provide a LMG2640 data sheet before using this EVM. quick and easy platform to evaluate TI integrated GaN devices in any half-bridge topology. The board...
  • Page 2 1 Evaluation Module Overview 1.1 Introduction The LMG2640EVM-090 operates as a half-bridge daughter card that can be either part of a larger custom designed system or paired with the mother board. TI provides a mother board (LMG342X-BB-EVM) to interface with LMG2640EVM-090. LMG342X-BB-EVM can support up to 4kW. The mother board is designed to operate LMG2640 in an open-loop synchronous buck or boost converters.
  • Page 3 EVM from accidental touch in an adequate translucent plastic box with interlocks. • Limitation for Safe Use: – EVMs are not to be used as all or part of a production unit. SNOU206 – OCTOBER 2024 LMG2640 Half-Bridge Daughter Card Evaluation Module Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 4 High Voltage! Electric shock is possible when connecting board to live wire. Board must be handled with care by a professional. For safety, use of isolated test equipment with overvoltage and overcurrent protection is highly recommended. LMG2640 Half-Bridge Daughter Card Evaluation Module SNOU206 – OCTOBER 2024 Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 5 There is a 12 logic pin header on the LMG2640EVM-090 with 8 pins used for active logic and 4 with no connections Table 2-1. Logic Pin Function Description...
  • Page 6 LMG2640 Integrated 650V GaN Half Bridge data sheet for more information. The LMG2640EVM-090 by default has the EN pin set high with a 0 Ohm resistor connected to 12V so the device is normally operational. By removing this resistor, the EN test point can be shorted to AGND and the device enters Standby mode.
  • Page 7 Hardware Figure 2-1. EVM (Top View) Figure 2-2. EVM (Bottom View) SNOU206 – OCTOBER 2024 LMG2640 Half-Bridge Daughter Card Evaluation Module Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 8 2.2.1 Bias Supply The motherboard requires one 12V bias supply. A buck regulator (in LMG342X-BB-EVM) steps the voltage down to a tightly regulated 5V for the logic and auxiliary power of the LMG2640 when the LMG2640EVM-090 is configured in isolated power mode.
  • Page 9 DC Bias Source: Capable of 12V output up to 1.5A. Function Generator: Capable of 0V to 5V square wave output with adjustable duty cycle and frequency in the operating range. TI recommends operating the LMG2640EVM-090 and mother boards with a switching frequency between 50kHz to 200kHz in hard-switching converters.
  • Page 10 The inductor on LMG342X-BB-EVM is capable of around 3kW operation. For higher power levels, use an external inductor. TI recommends the following procedure to set up the LMG342X-BB-EVM with the LMG2640EVM-090: 1. Connect the LMG2640EVM-090 to LMG342X-BB-EVM as shown in 2 Figure 2-4.
  • Page 11 480 V. Slowly increase the input voltage and monitor the VSW to make sure the peak voltage does not exceed the absolute maximum rating of 650 V. SNOU206 – OCTOBER 2024 LMG2640 Half-Bridge Daughter Card Evaluation Module Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 12 Fault protection on the LMG342X-BB-EVM is not latching, therefore PWM resumes if a fault clears and the LMG342X-BB- EVM is still operational. LMG2640 Half-Bridge Daughter Card Evaluation Module SNOU206 – OCTOBER 2024 Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 13 Hardware Design Files 3 Hardware Design Files 3.1 LMG2640EVM-090 Schematic Figure 3-1. LMG2640EVM-090 Schematic SNOU206 – OCTOBER 2024 LMG2640 Half-Bridge Daughter Card Evaluation Module Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 14 0395443002 0.1uF 0.1uF PGND5 PGND PGND AGND AGND AGND AGND1 PGND4 PGND 3267 PGND1 PGND PGND2 PGND Figure 3-2. LMG342X-BB-EVM Schematic LMG2640 Half-Bridge Daughter Card Evaluation Module SNOU206 – OCTOBER 2024 Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 15 The PCB layers for this EVM are illustrated in Figure 3-3 through Figure 3-6. Figure 3-3. Top Layer Figure 3-4. Layer 2 SNOU206 – OCTOBER 2024 LMG2640 Half-Bridge Daughter Card Evaluation Module Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 16 Hardware Design Files www.ti.com Figure 3-5. Layer 3 Figure 3-6. Bottom Layer LMG2640 Half-Bridge Daughter Card Evaluation Module SNOU206 – OCTOBER 2024 Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 17 Hardware Design Files 3.4 Bill of Materials Table 3-1. Bill of Materials for LMG2640EVM-090 Designator Quantity Description Part Number !PCB1 Printed Circuit Board HVP090 C1, C2 CAP, CERM, 68pF, 50V, +/- 5%, C0G/NP0, 0402 C1005C0G1H680J050BA CAP, CERM, 1µF, 25V, +/- 10%, X7R, 0603...
  • Page 18 RES, 0, 5%, 0.1 W, AEC-Q200 Grade 0, 0603 CRCW06030000Z0EA R3, R15 Trimmer, 5 K, 0.25 W, SMD 3224X-1-502E R6, R22 RES, 100 k, 5%, 0.1 W, 0603 CRCW0603100KJNEAC LMG2640 Half-Bridge Daughter Card Evaluation Module SNOU206 – OCTOBER 2024 Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 19 Triple Schmitt-Trigger Inverter, DCU0008A (VSSOP-8) SN74LVC3G14DCUTG4 1A SIMPLE SWITCHER® Power Module with 20V Maximum Input LMZ12001EXTTZ/NOPB Voltage for Military and Rugged Applications, 7 pin TO-PMOD SNOU206 – OCTOBER 2024 LMG2640 Half-Bridge Daughter Card Evaluation Module Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 20 Thermal Performance of QFN 12x12 Package for 600V GaN Power Stage, application note • Texas Instruments, Maximize System Efficiency With Integrated Current Sensing From TI GaN, application brief LMG2640 Half-Bridge Daughter Card Evaluation Module SNOU206 – OCTOBER 2024 Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 21 STANDARD TERMS FOR EVALUATION MODULES Delivery: TI delivers TI evaluation boards, kits, or modules, including any accompanying demonstration software, components, and/or documentation which may be provided together or separately (collectively, an “EVM” or “EVMs”) to the User (“User”) in accordance with the terms set forth herein.
  • Page 22 www.ti.com Regulatory Notices: 3.1 United States 3.1.1 Notice applicable to EVMs not FCC-Approved: FCC NOTICE: This kit is designed to allow product developers to evaluate electronic components, circuitry, or software associated with the kit to determine whether to incorporate such items in a finished product and software developers to write software applications for use with the end product.
  • Page 23 www.ti.com Concernant les EVMs avec antennes détachables Conformément à la réglementation d'Industrie Canada, le présent émetteur radio peut fonctionner avec une antenne d'un type et d'un gain maximal (ou inférieur) approuvé pour l'émetteur par Industrie Canada. Dans le but de réduire les risques de brouillage radioélectrique à...
  • Page 24 www.ti.com EVM Use Restrictions and Warnings: 4.1 EVMS ARE NOT FOR USE IN FUNCTIONAL SAFETY AND/OR SAFETY CRITICAL EVALUATIONS, INCLUDING BUT NOT LIMITED TO EVALUATIONS OF LIFE SUPPORT APPLICATIONS. 4.2 User must read and apply the user guide and other available documentation provided by TI regarding the EVM prior to handling or using the EVM, including without limitation any warning or restriction notices.
  • Page 25 Notwithstanding the foregoing, any judgment may be enforced in any United States or foreign court, and TI may seek injunctive relief in any United States or foreign court. Mailing Address: Texas Instruments, Post Office Box 655303, Dallas, Texas 75265 Copyright © 2023, Texas Instruments Incorporated...
  • Page 26 TI products. TI’s provision of these resources does not expand or otherwise alter TI’s applicable warranties or warranty disclaimers for TI products. TI objects to and rejects any additional or different terms you may have proposed. IMPORTANT NOTICE Mailing Address: Texas Instruments, Post Office Box 655303, Dallas, Texas 75265 Copyright © 2024, Texas Instruments Incorporated...