Brinkmann Pro 7541 Owner's Manual

Heavy-duty gas grill

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Brinkmann 810-7541-W

Owner's Manual

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810-7541-W

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Summary of Contents for Brinkmann Pro 7541

Page 1 This Owner's Manual is provided and hosted by Appliance Factory Parts. Brinkmann 810-7541-W Owner's Manual Shop genuine replacement parts for Brinkmann 810-7541-W Find Your Brinkmann Grill Parts - Select From 1001 Models -------- Manual continues below --------...
Page 2 7541 Heavy-Duty Gas Grill Parrilla de Gas de Alta Resistencia OWNER’S MANUAL / MANUAL DEL PROPIETARIO ASSEMBLY AND OPERATING INSTRUCTIONS INSTRUCCIONES DE ARMADO Y OPERACIÓN SAVE THIS MANUAL FOR FUTURE REFERENCE GUARDE ESTE MANUAL PARA REFERENCIA FUTURA WARNING/ADVERTENCIA NOTICE TO INSTALLER: HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND INSTRUCTIONS LEAVE THESE INSTRUCTIONS ARE IGNORED.
Page 3 IMPORTANT SAFETY WARNINGS WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS! READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING AND OPERATING YOUR GRILL.
Page 4 TABLE OF CONTENTS General Warnings ..........3 Installation and LP Cylinder Specifications and Safe Use.
Page 5 GENERAL WARNINGS WARNING • Never use natural gas in a unit designed for liquid propane gas. • Never use charcoal or wood briquets in a gas grill. Flavoring chips must be contained in a metal smoking box to contain ash and prevent fires. •...
Page 6 WARNING • FOR OUTDOOR USE ONLY. DO NOT operate indoors or in an enclosed area such as a garage, shed or breezeway. • Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to prevent dangers associated with gas accumulation and toxic vapors. We recommend your grill be situated at least 10 feet (3.1 m) from buildings.
Page 7 CYLINDER SPECIFICATIONS: When purchasing or exchanging a cylinder for your gas grill, it must be constructed and marked in accordance with the specifications for LP gas cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339 Cylinders, Spheres and Tubes for Transportation of Dangerous Goods;...
Page 8 WARNING FILLING THE LP GAS CYLINDER: • Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder. • New tanks should be purged prior to filling; inform LP gas dealer if you are using a new tank. •...
Page 9 WARNING • Never use your grill without leak testing all gas connections and hoses. See the section on "Leak Testing" in this manual for proper procedures. WARNING The pressure regulator and hose assembly supplied with your gas grill must be used. •...
Page 10 DANGER LEAK TESTING: To prevent fire or explosion hazard: • DO NOT smoke or permit ignition sources in the area while conducting a leak test. • Perform test OUTDOORS only in a well ventilated area. • Never perform a leak test with a match or open flame. •...
Page 11 6. Check each place listed (A–K) for growing bubbles which indicates a leak. 7. Turn off gas supply at cylinder valve. 8. Turn on control knobs to release gas pressure in hose. 9. Turn control knobs to "OFF" position. 10. Tighten any leaking connections. 11.
Page 12 WARNING Read, understand and follow all warnings and instructions contained in this manual. DO NOT skip any of the warnings and instructions contained in the preceding sections of this manual. WARNING LIGHTING INSTRUCTIONS: Follow the instructions exactly. 1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside the grill.
Page 13 LIGHTING THE SIDE BURNER: 1. Open lid before lighting side burner. 2. Make sure control knob is in the "OFF" position. 3. Push and turn control knob to HIGH and continue to push knob in for 2 to 3 seconds to light burner. 4.
Page 14 WARNING OPERATING THE GRILL: Never use charcoal or wood briquets in a gas grill. Flavoring chips must be contained in a metal smoking box to contain ash and prevent fires. Read and follow all warnings and instructions contained in the preceding sections of this manual. BREAKING IN YOUR GRILL: •...
Page 15 ROTISSERIE COOKING: • Your grill was pre-drilled from factory to include mounting holes for a rotisserie (sold separately). Do not use a rotisserie not specifically manufactured for this grill. • Read and follow all instructions provided with the rotisserie. Save instructions for future reference. •...
Page 16 • To protect your grill from excessive rust, the unit must be kept clean and covered at all times when not in use. A grill cover may be ordered directly from Brinkmann by calling 800-468-5252 or 800-527-0717. • Wash cooking grills and heat distribution plates with hot, soapy water, rinse well and dry. Lightly coat cooking grill with vegetable oil or vegetable oil spray.
Page 17 CLEANING AND MAINTENANCE: • Keep the appliance free and clear of combustible materials, gasoline and other flammable vapors and liquids. • Keep the ventilation openings of the cylinder enclosure free and clear of debris. • Visually check burner flames for proper operation (see pictorial in "Burner Assembly/Maintenance" under Proper Care and Maintenance).
Page 18 COOKING GRILLS • Clean with mild soap detergent and water. A brass bristled brush or a nylon cleaning pad can be used to remove residue from the stainless steel surfaces. Do not use steel wire bristles to clean the cooking grills.
Page 19 TROUBLE SHOOTING Problem: Possible Causes: 1. Check LP cylinder fuel level. 2. Bad electrode spark. Check to see if the grill will match light. Electrode or collector may need adjustment. • Burner will not light 3. Burner may not be properly seated. 4.
Page 20 If the fuel line is blocked, replace with a new hose / regulator assembly. • If an obstruction is suspected in the hose / regulator assembly, orifice or gas valves call Brinkmann Customer Service at 800-527-0717. Question: Why does my LP gas grill have a low flame or a flame with orange / yellow color? Answer: You need to purge air from the gas line or reset the regulator's flow limiting device.
Page 21 Regulator Resetting Procedure under Connecting LP Cylinder and Hose/Regulator to Grill. This procedure should be done every time a new LP gas tank is connected to your grill. For help, refer to your owner’s manual or call Brinkmann Customer Service at 800-527-0717.
Page 22 PARTS BAG CONTENTS Make sure you have all items listed under PARTS LIST and PARTS BAG CONTENTS before you begin the installation process. PARTS BAG CONTAINS: Qty. Screwdriver M6 X 12mm Hex Bolts (Silver) Hex Nut Wrench Lock Washers (Silver) 30 M6 X 12mm Bolts (Black) 18 Star Washers (Black) AA/1.5V Alkaline Battery...
Page 23 ASSEMBLY INSTRUCTIONS READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING OR OPERATING YOUR GRILL. WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT. ™ The following provided tools are required to assemble this ProSeries 7541 Gas Grill: •...
Page 24 FOR MISSING PARTS, PLEASE CALL CUSTOMER SERVICE AT 800-527-0717. (Proof of purchase will be required.) Inspect contents of the box to ensure all parts are included and undamaged.
Page 25 Choose a good, cleared assembly area and get a friend to help you put your grill together. Lay cardboard down to protect grill finish and assembly area. CAUTION! Some parts may contain sharp edges. Wear protective gloves if necessary. Step 1 Attach cart base to side panels.
Page 26 Step 3 Attach back panel to left and right leg of cart assembly using four M6 X 12mm bolts (black) and star washers (black). Note: With the help of a friend, turn the cart over. Try to minimize the stress to the side panels.
Page 27 Step 6 Attach door bracket to left and right leg of cart using four M6 X 12mm bolts (black) and star washers (black) . Step 7 Attach heat shield to the rear brace using two #8 self-tapping screws (black).
Page 28 Step 8 Spring Pin Insert right side door pivot into lower pivot hole (on bottom cart shelf) then align door with cart frame. Depress spring pin located on top edge of door and slide door toward side cart panel until spring pin locks into hole in door bracket.
Page 29 Step 10 Attach hooks to side table towel rack bar. Then attach towel rack bar to side table using two M6 X 12mm hexagonal bolts (silver) and lock washers (silver). Step 11 Attach hooks to side burner towel rack bar. Then attach towel rack bar to side burner assembly using two M6 X 12mm hexagonal bolts (silver) and lock washers (silver).
Page 30 Step 13 Attach side burner to right side of cart frame assembly. Insert two M6 X 12mm bolts (black) into both right legs halfway. Place side burner over bolts and slide toward back of grill, then tighten securely. Fasten side table front panel to grill body with one M6 X 12mm bolt (black).
Page 31 Step 15 Place the bezel over the control knob mounting stem and position over holes in side burner base and side burner valve assembly. Attach with two M4 X 10mm bolts with spring washers which come with valve. Then install the side burner control knob onto valve stem.
Page 32 Step 18 Place side burner grate over side burner. Warming Rack Cooking Grills Step 19 Place the heat distribution plates on lower level of grill body Heat Distribution assembly directly above burners. Plates Step 20 Place cooking grills on support ribs directly above heat distribution plates.
Page 33 Step 23 Insert tank lock wire through two small holes in cart base as illustrated. Step 24 Insert grease tray into opening on backside of grill. Make sure to slide tray onto tracks as illustrated. Grease Tray Grease Cup Step 25 Insert grease cup into the grease tray.
Page 34 ProSeries ™ 7541 (Assembled)

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