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Summary of Contents for Brinkmann Pro 7741
- Page 1 This Owner's Manual is provided and hosted by Appliance Factory Parts. Brinkmann Pro Series 7741 Owner's Manual Shop genuine replacement parts for Brinkmann Pro Series 7741 Find Your Brinkmann Grill Parts - Select From 1001 Models -------- Manual continues below --------...
- Page 2 7741 tainless Steel Gas Grill Parrilla de Gas de Acero Inoxidable OWNER’S MANUAL / MANUAL DEL PROPIETARIO ASSEMBLY AND OPERATING INSTRUCTIONS INSTRUCCIONES DE ARMADO Y OPERACIÓN SAVE THIS MANUAL FOR FUTURE REFERENCE GUARDE ESTE MANUAL PARA REFERENCIA FUTURA WARNING/ADVERTENCIA NOTICE TO INSTALLER: HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND INSTRUCTIONS LEAVE THESE INSTRUCTIONS ARE IGNORED.
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Page 3: Important Safety
IMPORTANT SAFETY WARNINGS WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS! READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING AND OPERATING YOUR GRILL. -
Page 4: Table Of Contents
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. FOR COVERS, ACCESSORIES AND OTHER PRODUCTS, PLEASE VISIT US ONLINE AT: www.brinkmann.net FOR GRILL WARRANTY REPLACEMENT PARTS, PLEASE VISIT US AT: www.grillpartsonline.com... -
Page 5: General Warnings
GENERAL WARNINGS WARNING • Never use natural gas in a unit designed for liquid propane gas. • Never use charcoal or wood briquets in a gas grill. Flavoring chips must be contained in a metal smoking box to contain ash and prevent fires. •... -
Page 6: Installation Information
WARNING • FOR OUTDOOR USE ONLY. DO NOT operate indoors or in an enclosed area such as a garage, shed or breezeway. • Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to prevent dangers associated with gas accumulation and toxic vapors. We recommend your grill be situated at least 10 feet (3.1 m) from buildings. - Page 7 CYLINDER SPECIFICATIONS: When purchasing or exchanging a cylinder for your gas grill, it must be constructed and marked in accordance with the specifications for LP gas cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339 Cylinders, Spheres and Tubes for Transportation of Dangerous Goods;...
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Page 8: Filling The Lp Gas Cylinder
WARNING FILLING THE LP GAS CYLINDER: • Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder. • New tanks should be purged prior to filling; inform LP gas dealer if you are using a new tank. •... - Page 9 WARNING • Never use your grill without leak testing all gas connections and hoses. See the section on "Leak Testing" in this manual for proper procedures. WARNING The pressure regulator and hose assembly supplied with your gas grill must be used. •...
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Page 10: Leak Testing
DANGER LEAK TESTING: To prevent fire or explosion hazard: • DO NOT smoke or permit ignition sources in the area while conducting a leak test. • Perform test OUTDOORS only in a well ventilated area. • Never perform a leak test with a match or open flame. •... -
Page 11: Pre-Start Check List
6. Check each place listed (A–K) for growing bubbles which indicates a leak. 7. Turn off gas supply at cylinder valve. 8. Turn on control knobs to release gas pressure in hose. 9. Turn control knobs to "OFF" position. 10. Tighten any leaking connections. 11. -
Page 12: Lighting Instructions
WARNING Read, understand and follow all warnings and instructions contained in this manual. DO NOT skip any of the warnings and instructions contained in the preceding sections of this manual. WARNING LIGHTING INSTRUCTIONS: Follow the instructions exactly. 1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside the grill. -
Page 13: Match Lighting The Rotisserie Burner
LIGHTING THE ROTISSERIE BURNER: 1. Open grill hood before lighting rotisserie burner. 2. Make sure control knob is in the "OFF" position. 3. Push and turn control knob to HIGH and continue to push knob in for 3 to 5 seconds to light burner. 4. -
Page 14: Match Lighting The Side Burner
MATCH LIGHTING THE SIDE BURNER: 1. Open the lid to the side burner before lighting. 2. Turn the burner control knob to "OFF". 3. Strike and carefully place a match approximately 1/2" (1 to 2 cm) from the burner. 4. Turn the side burner control knob to the "HIGH" position. The burner should light within 5 seconds. 5. -
Page 15: Controlling Flare-Ups
WARNING OPERATING THE GRILL: Never use charcoal or wood briquets in a gas grill. Flavoring chips must be contained in a metal smoking box to contain ash and prevent fires. Read and follow all warnings and instructions contained in the preceding sections of this manual. BREAKING IN YOUR GRILL: •... -
Page 16: Rotisserie Cooking
ROTISSERIE COOKING: • Your grill was pre-drilled from factory to include mounting holes for a rotisserie. Do not use a rotisserie not specifically manufactured for this grill. • Read and follow all instructions provided with the rotisserie. Save instructions for future reference. •... -
Page 17: Helpful Hints
• To protect your grill from excessive rust, the unit must be kept clean and covered at all times when not in use. A grill cover may be ordered directly from Brinkmann by calling 800-468-5252 or 800-527-0717. • Wash cooking grills and heat distribution plates with hot, soapy water, rinse well and dry. Lightly coat cooking grill with vegetable oil or vegetable oil spray. -
Page 18: Cleaning And Maintenance
CLEANING AND MAINTENANCE: • Keep the appliance free and clear of combustible materials, gasoline and other flammable vapors and liquids. • Keep the ventilation openings of the cylinder enclosure free and clear of debris. • Visually check burner flames for proper operation (see pictorial in "Burner Assembly/Maintenance" under Proper Care and Maintenance). -
Page 19: Cooking Grills
BURNER ASSEMBLY/MAINTENANCE CONTINUED Note: Follow the "Gas Leak Testing" section of this manual. Relight burners to verify proper operation. 12. Replace heat distribution plates and cooking grills. PROPER BURNER OPERATION COOKING GRILLS • Clean with mild soap detergent and water. A brass bristled brush or a nylon cleaning pad can be used to remove residue from the stainless steel surfaces. -
Page 20: Trouble Shooting
BEFORE STORING YOUR GRILL: • Ensure that the cylinder valve is fully closed. • Clean all surfaces. • Lightly coat the burners with cooking oil to prevent excess rusting. • If storing the grill indoors, disconnect the LP tank and leave the LP tank OUTDOORS. •... -
Page 21: Frequently Asked Questions
If the fuel line is blocked, replace with a new hose / regulator assembly. • If an obstruction is suspected in the hose / regulator assembly, orifice or gas valves call Brinkmann Customer Service at 800-527-0717. Question: Why does my LP gas grill have a low flame or a flame with orange / yellow color? Answer: You need to purge air from the gas line or reset the regulator's flow limiting device. - Page 22 Regulator Resetting Procedure under Connecting LP Cylinder and Hose/Regulator to Grill. This procedure should be done every time a new LP gas tank is connected to your grill. For help, refer to your owner’s manual or call Brinkmann Customer Service at 800-527-0717.
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Page 23: Parts List And Assembly Instructions
ASSEMBLY INSTRUCTIONS READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING OR OPERATING YOUR GRILL. WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT. ™ The following provided tools are required to assemble this ProSeries 7741 Gas Grill: •... - Page 24 FOR COVERS, ACCESSORIES AND OTHER PRODUCTS, PLEASE VISIT US ONLINE AT: www.brinkmann.net FOR GRILL WARRANTY REPLACEMENT PARTS, PLEASE VISIT US AT: www.grillpartsonline.com (Proof of purchase will be required.) Inspect contents of the box to ensure all parts are included and undamaged.
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Page 25: Parts Bag Contents
PARTS BAG CONTENTS Make sure you have all items listed under PARTS LIST and PARTS BAG CONTENTS before you begin the installation process. PARTS BAG CONTAINS: Qty. Qty. Screwdriver Hood Hinge Bolts Hex Nut Wrench Cotter Pins AA/1.5V Alkaline Battery 23 M6 Lock Washers 23 M6 X 12mm Bolts M4 X 8mm Bolts... - Page 26 Choose a good, cleared assembly area and get a friend to help you put your grill together. Lay cardboard down to protect grill finish and assembly area. CAUTION: Some parts may contain sharp edges. Wear protective gloves Casters if necessary. Note: With the help of a friend, carefully lay down grill on its back.
- Page 27 Step 3 Remove rotisserie burner cover from rotisserie burner assembly. The bolts and washers removed will be used again in Step 6. Step 4 Thermocouple Insert the thermocouple bracket Bracket through the hole in the back panel. Secure bracket to back panel using three M4 X 8mm bolts, M4 lock washers and M4 nuts.
- Page 28 Step 9 Remove igniter cap and insert Igniter battery with positive end of battery toward igniter cap. Replace igniter cap and make sure the igniter is working properly. 1.5 V Battery Step 10 Warming Rack Place the heat distribution plates on lower level of grill body assembly directly above burners.
- Page 29 ™ ProSeries 7741 (Assembled)
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