Brinkmann Pro 6430 Owner's Manual

Heavy duty outdoor grill

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Brinkmann 6430

Owner's Manual

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Summary of Contents for Brinkmann Pro 6430

Page 1 This Owner's Manual is provided and hosted by Appliance Factory Parts. Brinkmann 6430 Owner's Manual Shop genuine replacement parts for Brinkmann 6430 Find Your Brinkmann Grill Parts - Select From 1001 Models -------- Manual continues below --------...
Page 2 Heavy Duty Outdoor Grill OWNER’S MANUAL ASSEMBLY AND OPERATING INSTRUCTIONS SAVE THIS MANUAL FOR FUTURE REFERENCE WARNING NOTICE TO INSTALLER: HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND LEAVE THESE INSTRUCTIONS INSTRUCTIONS ARE IGNORED. READ AND FOLLOW ALL WARNINGS AND WITH THE GRILL OWNER FOR INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY, INCLUDING FUTURE REFERENCE.
Page 3 IMPORTANT SAFETY WARNINGS WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS! READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING AND OPERATING YOUR GRILL.
Page 4 TABLE OF CONTENTS General Warnings ..........3 Installation and LP Cylinder Specifications and Safe Use.
Page 5 GENERAL WARNINGS WARNING • Never use natural gas in a unit designed for liquid propane gas. • Never use charcoal briquets or lighter fluid in a gas grill. • Leak test all connections before first use, even if grill was purchased fully assembled and after each tank refill.
Page 6 WARNING • FOR OUTDOOR USE ONLY. DO NOT operate indoors or in an enclosed area such as a garage, shed or breezeway. • Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to prevent dangers associated with gas accumulation and toxic vapors. We recommend your grill be situated at least 10 feet (3.1 m) from buildings.
Page 7 CYLINDER SPECIFICATIONS: When purchasing or exchanging a cylinder for your gas grill, it must be constructed and marked in accordance with the specifications for LP gas cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339 Cylinders, Spheres and Tubes for Transportation of Dangerous Goods;...
Page 8 WARNING FILLING THE LP GAS CYLINDER: • Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder. • New tanks should be purged prior to filling; inform LP gas dealer if you are using a new tank. •...
Page 9 WARNING • Never use your grill without leak testing all gas connections and hoses. See the section on "Leak Testing" in this manual for proper procedures. WARNING The pressure regulator and hose assembly supplied with your gas grill must be used. •...
Page 10 DANGER LEAK TESTING: To prevent fire or explosion hazard: • DO NOT smoke or permit ignition sources in the area while conducting a leak test. • Perform test OUTDOORS only in a well ventilated area. • Never perform a leak test with a match or open flame. •...
Page 11 6. Check each place listed (A– K) for growing bubbles which indicates a leak. 7. Turn off gas supply at cylinder valve. 8. Turn on control knobs to release gas pressure in hose. 9. Turn control knobs to "OFF" position. 10.
Page 12 WARNING Read, understand and follow all warnings and instructions contained in this manual. DO NOT skip any of the warnings and instructions contained in the preceding sections of this manual. WARNING LIGHTING INSTRUCTIONS: Follow the instructions exactly. 1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside the grill.
Page 13 LIGHTING THE SIDE BURNER: 1. Open lid before lighting side burner. 2. Make sure control knob is in the "OFF" position. 3. Push and turn side burner control knob to the "HIGH" position. 4. Press the electronic igniter on the main control panel and hold for 3 –...
Page 14 WARNING OPERATING THE GRILL: Never use Charcoal or Lighter Fluid inside your Gas Grill. Read and follow all warnings and instructions contained in the preceding sections of this manual. BREAKING IN YOUR GRILL: • In manufacturing and preserving the components of your grill, oil residue may be present on the burner and cooking surfaces of your grill.
Page 15 ROTISSERIE COOKING: • Your grill was pre-drilled from factory to include mounting holes for a rotisserie (sold separately). Do not use a rotisserie not specifically manufactured for this grill. • Read and follow all instructions provided with the rotisserie. Save instructions for future reference. •...
Page 16 • To protect your grill from excessive rust, the unit must be kept clean and covered at all times when not in use. A grill cover may be ordered directly from Brinkmann by calling 800-468-5252 or 800-527-0717. • Wash cooking grills and heat distribution plates with hot, soapy water, rinse well and dry. Lightly coat cooking grill with vegetable oil or vegetable oil spray.
Page 17 CLEANING AND MAINTENANCE: • Keep the appliance free and clear of combustible materials, gasoline and other flammable vapors and liquids. • Keep the ventilation openings of the cylinder enclosure free and clear of debris. • Visually check burner flames for proper operation (see pictorial in "Burner Assembly/Maintenance" under Proper Care and Maintenance).
Page 18 These nests can cause fires in burner tubes or under grill. • If storing the grill outdoors, cover the grill with a grill cover for protection from the weather. A grill cover may be ordered directly from Brinkmann by calling 800-468-5252 or 800-527-0717.
Page 19 TROUBLE SHOOTING Problem: Possible Causes: 1. Check LP cylinder fuel level. 2. Bad electrode spark. Check to see if the grill will match light. Electrode or collector may need adjustment. • Burner will not light 3. Burner may not be properly seated. 4.
Page 20 If the fuel line is blocked, replace with a new hose / regulator assembly. • If an obstruction is suspected in the hose / regulator assembly, orifice or gas valves call Brinkmann Customer Service at 800-527-0717. Question: Why does my LP gas grill have a low flame or a flame with orange / yellow color? Answer: You need to purge air from the gas line or reset the regulator's flow limiting device.
Page 21 Regulator Resetting Procedure under Connecting LP Cylinder and Hose/Regulator to Grill. This procedure should be done every time a new LP gas tank is connected to your grill. For help, refer to your owner’s manual or call Brinkmann Customer Service at 800-527-0717.
Page 22 PARTS BAG CONTENTS Make sure you have all items listed under PARTS LIST and PARTS BAG CONTENTS before you begin the installation process. PARTS BAG CONTAINS: Qty. Qty. Hex nut wrench Star washers Wheel axle bolts AA/1.5V Alkaline battery Wheel washers Screwdriver 9# X 1/2”...
Page 23 ASSEMBLY INSTRUCTIONS READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING OR OPERATING YOUR GRILL. WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT. The following provided tools are required to assemble this ProSeries 6430 Grill: • Flathead Screwdriver (included) •...
Page 24 FOR MISSING PARTS, PLEASE CALL CUSTOMER SERVICE AT 800-527-0717. (Proof of purchase will be required.) Inspect contents of the box to ensure all parts are included and undamaged.
Page 25 Choose a good, cleared assembly area and get a friend to help you put your grill together. Lay cardboard down to protect grill finish and assembly area. CAUTION! Some parts may contain sharp edges. Wear protective gloves if necessary. Step 1 Assemble bottom cart shelf and right side cart panel by using two 1/4”...
Page 26 Note: With the help of a friend, turn the cart over. Try to minimize the stress to the side panels. Locking Caster Hex Nut Wrench Step 4 Attach locking casters to the bottom of the cart. Tighten caster bolts securely using hex nut wrench provided in parts pack.
Page 27 Step 7 Attach the door bracket to the front legs of the cart frame assembly using four 1/4” X 1/2” bolts. Note: When performing Step 8, Lift grill body from front and rear panels to avoid injury to hands and fingers.
Page 28 Step 9 Attach right side door bracket to right front cart panel using two 5/32” X 13/32” bolts. The right side door bracket is stamped with the letter "R". Step 10 Attach left side door bracket to left front cart panel using two 5/32”...
Page 29 Step 14 Attach side table to left side of cart frame assembly. Insert two 1/4” X 1/2” bolts into each left leg. Place table over bolts and slide toward front of grill, then tighten securely. Fasten side table front panel to grill body with one 1/4”...
Page 30 Step 16 Attach the hose heat shield to the right side of the cart frame using two 9# X 1/2” self-tapping screws. Hose Heat Shield Step 17 Remove two M4 bolts and spring washers from the side burner valve. Burner Venturi Insert the side burner valve assembly through the hole in the side burner table base, then firmly...
Page 31 Step 19 Attach side burner igniter lead wire to the electrode as illustrated. Side Burner Igniter Lead Electrode Side burner grate Step 20 Place side burner grate over side burner. Step 21 Insert grease tray into opening on backside of grill. Make sure to slide tray onto tracks as illustrated.
Page 32 Step 22 Grease Tray Slide grease cup into grease cup bracket located under grease tray. Grease Cup Warming Rack Step 23 Place the heat distribution plates on lower level of grill body Cooking Grills assembly directly above burners. Heat Distribution Plates Step 24 Place cooking grills on support...
Page 33 ProSeries 810-6430-W (Assembled)
Page 35 ACCESSORIES RIB RACK PROFESSIONAL SHISH-KABOB SKEWERS Chrome-plated rack can greatly increase the cooking These heavy-duty, 18" shish-kabob skewers are extra-long for fabulous capacity of your grill. Holds ribs, chicken halves, restaurant style kabobs. Made of rust resistant stainless potatoes and corn vertically to triple cooking capacity. steel to last for years.
Page 36 The reusable Marinade Injector includes a heavy-duty stainless steel needle and heavy-gauge plastic syringe to last for years. 812-5059-0 LOOK FOR THESE AND OTHER BRINKMANN ACCESSORIES AT YOUR LOCAL RETAILER WHERE SMOKERS ARE SOLD, OR ORDER DIRECT BY CALLING 800-468-5252.
Page 37 • This warranty does not cover surface scratches, rust or heat damage to the finish, which is considered normal wear. • The Brinkmann Corporation may elect to repair or replace damaged units covered by the terms of this warranty. • This warranty extends to the original purchaser only and is not transferable or assignable to subsequent purchasers.

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Pro series810-6430-w