Solatron™: Three-Phase Power Conditioners, 100 – 200 kVA CONTENTS Table of Contents ..... . . 2 Important Safety Instructions ....3 Receiving and Unpacking.
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Solatron™: Three-Phase Power Conditioners, 100 – 200 kVA CONTENTS Maintenance ......19 General Condition ....19 Maintenance Log Troubleshooting Troubleshooting Table .
Solatron™: Three-Phase Power Conditioners, 100 – 200 kVA Important Safety Instructions The Solatron™ unit and related equipment must be installed, operated, and maintained in accordance with this manual. After complying with all of the information in this manual, it should be saved for future reference. WARNING Failure to follow all instructions herein will cause death, severe injury, or significant equipment damage, and void the unit warranty...
Solatron™: Three-Phase Power Conditioners, 100 – 200 kVA Receiving and Unpacking Prior to removing any shipping or packing material, the unit must be immediately inspected upon receipt for any indication of damage sustained during shipping. During unpacking, inspect the inside and outside of the unit for any dents, scrapes, bent or loose parts, water entry, moisture, or any other signs of damage.
Solatron™: Three-Phase Power Conditioners, 100 – 200 kVA Installation WARNING Failure to follow any instructions herein will cause death, severe injury, or significant equipment damage, and void the unit warranty The Solatron™ unit must be installed in an area appropriate for industrial electrical equipment, which includes but is not limited to the following characteristics Concrete or other non-combustible, non-flammable floor adequate to support the weight of the unit.
Solatron™: Three-Phase Power Conditioners, 100 – 200 kVA Electrical Considerations The nominal input voltage applied to the Solatron™ unit shall be as listed on the unit nameplate. The nominal operating frequency must match the nameplate frequency. The maximum continuous load must not exceed the kVA nameplate rating.
Solatron™: Three-Phase Power Conditioners, 100 – 200 kVA To Install the Solatron™ Unit: WARNING Failure to follow any instructions herein will cause death, severe injury, or significant equipment damage, and void the unit warranty The following instructions must be followed. Contact SolaHD Technical Support with any questions or •...
Solatron™: Three-Phase Power Conditioners, 100 – 200 kVA Startup When powering the Solatron™ unit for the first time, please follow these instructions to ensure normal operation. Note that the unit has been fully tested and calibrated and requires no user adjustments during startup or during normal operation.
Solatron™: Three-Phase Power Conditioners, 100 – 200 kVA Automatic Internal Bypass The unit has an automatic internal bypass mode included with the objective of protecting the switching semiconductors in the event of failure modes which include but are not limited to: Semiconductor malfunction •...
Solatron™: Three-Phase Power Conditioners, 100 – 200 kVA Circuit Breaker Operation The input circuit breaker is mechanically operated by a handle on the front panel. To reset the input circuit breaker, it must be turned OFF (OPEN) before it may be turned ON (CLOSED). WARNING Failure to follow any instructions herein will cause death, severe injury, or significant equipment damage, and void the unit warranty...
Solatron™: Three-Phase Power Conditioners, 100 – 200 kVA Status Display The Solatron™ is equipped with a Status Display to indicate the operating condition of the unit. This also serves as the user interface for navigating logs and viewing and changing system settings with three navigation keys located on the bezel.
Solatron™: Three-Phase Power Conditioners, 100 – 200 kVA Splash Screen When the unit is energized, the Status Display backlight is illuminated and a short Splash Screen is displayed while the unit initializes. Home Screen When the unit is in normal operation mode, the status display indicates the amount of voltage correction. The amount of voltage correction applied to each output phase is represented as a boost number.
Solatron™: Three-Phase Power Conditioners, 100 – 200 kVA Main Menu From the main menu, the following options are available: 1) View Logs (go to the event logs navigation menu) 2) Set Date/Time (update the current real-time clock value) 3) Adjust Target (change the adjustable output target value) Event Logs Menu There are two ways to navigate through the event log:...
Solatron™: Three-Phase Power Conditioners, 100 – 200 kVA Event Logs The event log displays historic information for system events such as tap changes, power events, and error events. The “Back” button returns to the event logs menu. The “Newer” button decrements the event number to display more recent events.
Solatron™: Three-Phase Power Conditioners, 100 – 200 kVA Set Date/Time Menu The set date/time menu allows the real-time clock value to be updated in order to maintain an accurate history of events. The on-board real-time clock utilizes battery power to maintain programmed date/time settings if utility power is lost.
Solatron™: Three-Phase Power Conditioners, 100 – 200 kVA Serviceable Parts See troubleshooting section for details regarding when parts should be serviced. Part Name Description Part Number J20 or J2 (on control board) Clock battery, 3V CR2032 Thermal Protection The Solatron™ is designed to continually operate at the nameplate load rating without damage from overheating.
Solatron™: Three-Phase Power Conditioners, 100 – 200 kVA Maintenance The following items should be addressed at least annually as part of a responsible maintenance routine. If there are any questions regarding the functionality of the unit during any maintenance procedures, please contact SolaHD Technical Support.
If the Troubleshooting Table is unclear, the condition is not listed, or the troubleshooting action does not remedy the condition, please contact SolaHD Technical Support: 1-800-377-4384 Option #2 or email: solahd.technicalservices@emerson.com. Page: 20...
Solatron™: Three-Phase Power Conditioners, 100 – 200 kVA Troubleshooting (continued) Condition Possible Causes Troubleshooting Action Confirm all input voltages are within the One or more input phases are low or lost operating range of the unit The status display indicates “Frequency Error”...
Solatron™: Three-Phase Power Conditioners, 100 – 200 kVA Specifications Application Model Number 63TXYKZZ Nominal Input Voltage X = A (208V), B (240V), C (480V), D (600V) Nominal Output Voltage Y = A (208V), B (240V), C (480V), D (600V) K=3, ZZ=20, 30, 50, 75: 20, 30, 50, or 75kVA Power Rating / Size K=4, ZZ=10, 12, 15, or 20: 100, 125, 150, or 200kVA Phases - Frequency...
The information in this manual is provided as a guide for installation, operation, and maintenance. It does not affect or exceed our obligations under the Terms and Conditions of Sale. Technical Support Website: www.solahd.com Technical Support E-Mail: solahd.technicalservices@emerson.com Toll-Free: (800) 377-4384 USA: (847) 268-6651 Warranty Please see the “Terms &...
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