Samson TROVIS 6400 Mounting And Operating Instructions
  1. Manuals
  2. Brands
  3. Samson Manuals
  4. Controller
  5. Trovis 6400
  6. Mounting and operating instructions
Samson TROVIS 6400 Mounting And Operating Instructions

Samson TROVIS 6400 Mounting And Operating Instructions

Compact controller
Hide thumbs Also See for TROVIS 6400:
Table of Contents

Advertisement

Quick Links

Download this manual
Automation System TROVIS 6400
Compact Controller
TROVIS 6493
Mounting and
operating instructions
EB 6493 EN
Firmware version 2.0 and 3.0
Edition January 2001

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the TROVIS 6400 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Samson TROVIS 6400

Summary of Contents for Samson TROVIS 6400

  • Page 1 Automation System TROVIS 6400 Compact Controller TROVIS 6493 Mounting and operating instructions EB 6493 EN Firmware version 2.0 and 3.0 Edition January 2001...
  • Page 2 Firmware version 2.0, 3.0 Modifications of firmware version 2.0 and 3.0...
  • Page 3 Contents Notes......................3 Operation ..................... 4 Functions of the compact controller .............. 14 EB 6493 EN...

  • Page 4: Table Of Contents

    Practical examples ..................55 Start-up ...................... 60 Installation ....................62 Electrical connections................... 64 Technical data ..................... 66 Appendix A Function and parameter table ..............68 Appendix B Error messages ..................88 Appendix C Checklist....................89 Index ......................93 EB 6493 EN...
  • Page 5 1 Notes 1 Notes Caution! EB 6493 EN...

  • Page 6: Operation

    2 Operation 2.1 Display 2 Operation 2.1 Display Item Operating level Setup level − EB 6493 EN...
  • Page 7 2.2 Keys 2 Operation 2.2 Keys Function in operating level Function in setup level Program- ming key (yellow) blinking Selector key Manual/auto transfer key Cursor keys Reset key No key pressed EB 6493 EN...

  • Page 8: Operating Level

    2 Operation 2.3 Operating level 2.3 Operating level In the operating level, Press Note! you can EB 6493 EN...

  • Page 9: Setup Level

    2.4 Setup level 2 Operation 2.4 Setup level Note: The display changes from the setup level into the operating level after 5 minutes if no key is pressed! EB 6493 EN...
  • Page 10 2 Operation 2.5 Key number 2.5 Key number You are prompted to enter the key number when you want to change the setting of functions or parameters. Press! Display shows Comment Note: Changing the key number EB 6493 EN...
  • Page 11 2.5 Key number 2 Operation Press! Display shows Comment Note: EB 6493 EN...

  • Page 12: Example For Configuration And Parameterization

    2 Operation 2.6 Example for configuration and parameterization Press! Display shows Comment 2.6 Example for configuration and parameterization Press! Display shows What happens! Note: EB 6493 EN...
  • Page 13 2.6 Example for configuration and parameterization 2 Operation Press! Display shows What happens! EB 6493 EN...
  • Page 14 2 Operation 2.6 Example for configuration and parameterization Press! Display shows What happens! Note: EB 6493 EN...
  • Page 15 2.6 Example for configuration and parameterization 2 Operation Press! Display shows What happens! EB 6493 EN...

  • Page 16: Functions Of The Compact Controller

    3 Functions of the compact controller 3.1 PAR Fast setting of Kp, Tn, Tv parameters 3 Functions of the compact controller 3.1 PAR Fast setting of Kp, Tn, Tv parameters 3.2 IN Input functions EB 6493 EN...
  • Page 17 3.2 IN Input functions 3 Functions of the compact controller Fig. 1 : Main group IN EB 6493 EN...

  • Page 18: In1 Input Signal Range In1

    3 Functions of the compact controller 3.2 IN Input functions 3.2.1 IN1 Input signal range IN1 Parameters to be set 3.2.2 IN2 Input signal range IN2 IN2 for controller version 6493-01 − ° − ° − ° − ° Ω Parameters to be set IN2 for controller version 6493-02 EB 6493 EN...

  • Page 19: Man Changeover To Manual Mode Upon Transmitter Failure

    3.2 IN Input functions 3 Functions of the compact controller Parameters to be set 3.2.3 MEAS Measuring range monitoring for analog input 1 and 2 3.2.4 MAN Changeover to manual mode upon transmitter failure Parameter to be set Note: EB 6493 EN...

  • Page 20: Clas Assignment Of X And We

    3 Functions of the compact controller 3.2 IN Input functions 3.2.5 CLAS Assignment of X and WE Assignment of X Assignment of WE 3.2.6 DI.FI Filtering of X and WE Filtering of input variable X Filtering of input variable WE Parameters to be set 3.2.7 SQR Root extraction Root extraction X...

  • Page 21: Func Function Generation Of X And We

    3.2 IN Input functions 3 Functions of the compact controller Root extraction WE 3.2.8 FUNC Function generation of X and WE Function generation of X Function generation of WE K7.Y K5.Y K1.Y K1.X K5.X K6.X K7.X MBA Lower range value MBE Upper range value Fig.

  • Page 22: Setp Reference Variable

    3 Functions of the compact controller 3.3 SETP Reference variable Note: Parameters to be set 3.3 SETP Reference variable EB 6493 EN...
  • Page 23 3.3 SETP Reference variable 3 Functions of the compact controller Fig. 3 : Main group SETP EB 6493 EN...
  • Page 24 3 Functions of the compact controller 3.3 SETP Reference variable 3.3.1 SP.VA Internal reference variable W Parameters to be set Internal reference variable W2 Parameter to be set External reference variable WE EB 6493 EN...
  • Page 25 3.3 SETP Reference variable 3 Functions of the compact controller 3.3.2 SP.FU WINT WINT TSRW WINT Upper range value Previous value of ref. variable WINT Lower range value New value of ref. variable Transit time of set Actual transit time of set TSRW point ramp point ramp...

  • Page 26: Cntr Controller Structure And Functions

    3 Functions of the compact controller 3.4 CNTR Controller structure and functions 3.4 CNTR Controller structure and functions 3.4.1 C.PID Dynamic behavior of controller output Parameters to be set EB 6493 EN...
  • Page 27 3.4 CNTR Controller structure and functions 3 Functions of the compact controller — — Fig. 5 : Main group CNTR EB 6493 EN...

  • Page 28: Sign Inversion Of Error Xd

    3 Functions of the compact controller 3.4 CNTR Controller structure and functions 3.4.2 SIGN Inversion of error Xd − 3.4.3 D.PID Assignment of controller output D element EB 6493 EN...
  • Page 29 3.4 CNTR Controller structure and functions 3 Functions of the compact controller 3.4.4 CH.CA Control mode changeover P(D)/PI(D) W, XD P(D) CLI.P PI(D) CLI.M P(D) Fig. 6 : Control mode changeover Parameters to be set EB 6493 EN...

  • Page 30: Dire Operating Direction Of Output Variable

    3 Functions of the compact controller 3.4 CNTR Controller structure and functions 3.4.5 M.ADJ Operating point adjustment in manual mode for Y 3.4.6 DIRE Operating direction of output variable 3.4.7 F.FOR Feedforward control ± (| − Parameters to be set EB 6493 EN...

  • Page 31: Ac.va Increase, Decrease Of Actual Value

    3.4 CNTR Controller structure and functions 3 Functions of the compact controller 3.4.8 AC.VA Increase, decrease of actual value − Parameter to be set EB 6493 EN...
  • Page 32 3 Functions of the compact controller 3.5 OUT Output definition 3.5 OUT Output definition 3.5.1 SAFE Initialization of 2nd output variable Y1K1 for Y Parameter to be set 3.5.2 MA.AU Manual/automatic transfer EB 6493 EN...
  • Page 33 I – O TUNE ALRM YPID** 2nd output Function LIM1 LIM2 variable generation Manual Limitation Ramp Locking Adaptation ADAP LIM1 LIM2 [L1.YP] [L2.YP] SAFE MA.AU Y.LIM RAMP BLOC ADAP FUNC[FU.YP] I – O YOUT Output signal range Adaptation of controller output Output Y YPID 0-20 mA...
  • Page 34 3 Functions of the compact controller 3.5 OUT Output definition 3.5.3 Y.LIM Output signal limitation Y Parameters to be set 3.5.4 RAMP Output ramp or limitation of rate of output changes Y − TSRA Fig. 8 : Output ramp EB 6493 EN...
  • Page 35 3.5 OUT Output definition 3 Functions of the compact controller Input signal without limitation Output signal with limitation Fig. 9 : Limitation of rate of output changes − Parameters to be set EB 6493 EN...

  • Page 36: Func Function Generation Of Output Variable

    3 Functions of the compact controller 3.5 OUT Output definition 3.5.5 BLOC Locking of output signal Y 3.5.6 FUNC Function generation of output variable Parameters to be set 3.5.7 Y.VA Output signal range EB 6493 EN...
  • Page 37 3.5 OUT Output definition 3 Functions of the compact controller 3.5.8 Y.SRC Assignment of continous output 3.5.9 CALC Mathematical adaptation of continuous output Y = ± | − note: Parameters to be set EB 6493 EN...

  • Page 38: C.out Configuration Of Two-Step Or Three-Step Output

    3 Functions of the compact controller 3.5 OUT Output definition 3.5.10 C.OUT Configuration of two-step or three-step output Note! EB 6493 EN...
  • Page 39 3.5 OUT Output definition 3 Functions of the compact controller Two-step output Parameters to be set XSDY Fig. 10 : Two-step output EB 6493 EN...
  • Page 40 3 Functions of the compact controller 3.5 OUT Output definition Three-step output with internal position feedback − − − − Parameters to be set Three-step output with external position feedback Parameters to be set EB 6493 EN...
  • Page 41 3.5 OUT Output definition 3 Functions of the compact controller XSDY Y– Y– XSDY Internal position feedback Fig. 11 : Three-step output with internal position feedback XSDY Y– Y– XSDY Fig. 12 : Three-step output with external position feedback EB 6493 EN...
  • Page 42 3 Functions of the compact controller 3.5 OUT Output definition Two-step output with pulse-pause modulation (PPM) ⋅ − ⋅ ⋅ Parameters to be set EB 6493 EN...
  • Page 43 3.5 OUT Output definition 3 Functions of the compact controller TYL1 = 50% KPL1 TYL1 TYL1 TYL1 Fig. 13 : Two-step output with PPM EB 6493 EN...
  • Page 44 3 Functions of the compact controller 3.5 OUT Output definition Three-step output with internal position feedback and PPM − − − ⋅ ⋅ − Parameters to be set − − − EB 6493 EN...
  • Page 45 3.5 OUT Output definition 3 Functions of the compact controller TYL2, TYL1 TYL1 TYL1 KPL2 KPL1 TYL2 TYL2 Fig. 14 : Three-step output with internal position feedback and PPM EB 6493 EN...
  • Page 46 3 Functions of the compact controller 3.5 OUT Output definition Three-step output with external position feedback and PPM Parameters to be set − − − TYL2, TYL1 TYL1 TYL1 KPL2 KPL1 TYL2 TYL2 Fig. 15 : Three-step output with external position feedback and PPM EB 6493 EN...

  • Page 47: B.out Configuration Of Binary Outputs Bo1 And Bo2

    3.5 OUT Output definition 3 Functions of the compact controller 3.5.11 B.OUT Configuration of binary outputs BO1 and BO2 Note! Configuration of binary output BO1 Configuration of binary output BO2 EB 6493 EN...

  • Page 48: Alrm Alarm Functions

    3 Functions of the compact controller 3.6 ALRM Alarm functions 3.6 ALRM Alarm functions Exceeding LI.X Falling below LI.X X[%] X[%] L.HYS L.HYS LI.X[%] LI.X[%] Fig. 16 : Function of the limit relays L1 and L2 EB 6493 EN...

  • Page 49: Lim1 Limit Relay L1

    3.6 ALRM Alarm functions 3 Functions of the compact controller 3.6.1 LIM1 Limit relay L1 Note! Limit relay L1 Parameters to be set 3.6.2 LIM2 Limit relay L2 Note! Limit relay L2 EB 6493 EN...

  • Page 50: Aux Additional Functions

    3 Functions of the compact controller 3.7 AUX Additional functions Parameters to be set 3.7 AUX Additional functions 3.7.1 RE.CO Restart conditions upon power failure 3.7.2 ST.IN Resetting to factory default EB 6493 EN...

  • Page 51: Keyl Operator Keys

    3.7 AUX Additional functions 3 Functions of the compact controller 3.7.3 KEYL Operator keys 3.7.4 VIEW Setting of display contrast 3.7.5 FREQ Power frequency EB 6493 EN...
  • Page 52 3 Functions of the compact controller 3.8 TUNE Start-up adaptation 3.7.6 DP Decimal point setting 3.8 TUNE Start-up adaptation 3.8.1 ADAP Start-up adaptation Parameter to be set EB 6493 EN...
  • Page 53 3.8 TUNE Start-up adaptation 3 Functions of the compact controller Press! Display shows Comment EB 6493 EN...
  • Page 54 3 Functions of the compact controller 3.8 TUNE Start-up adaptation Press! Display shows Comment Cancelling start-up adaptation Press! Display shows Comment Errors during start-up adaptation Display shows Type of error Comment EB 6493 EN...

  • Page 55: I-O View Process Data

    3.9 I-O View process data 3 Functions of the compact controller 3.9 I-O View process data 3.9.1 CIN Firmware 3.9.2 S-No Serial number 3.9.3 ANA View values of analog inputs 3.9.4 BIN Status of binary input and outputs EB 6493 EN...

  • Page 56: Adj Adjusting The Analog Inputs And Output

    3 Functions of the compact controller 3.9 I-O View process data 3.9.5 ADJ Adjusting the analog inputs and output EB 6493 EN...

  • Page 57: Practical Examples

    4.1 Fixed set point control 4 Practical examples 4 Practical examples 4.1 Fixed set point control TROVIS 6493 Fig. 17 : Single temperature control loop Setup level Operating level EB 6493 EN...

  • Page 58: Follow-Up Control

    4 Practical examples 4.2 Follow-up control 4.2 Follow-up control TROVIS 6493–02 WE 4...20 mA 4...20 mA 4...20 mA Fig. 18 : Pressure control EB 6493 EN...
  • Page 59 4.2 Follow-up control 4 Practical examples Setup level Operating level EB 6493 EN...

  • Page 60: Follow-Up Control With Function Generation

    4 Practical examples 4.3 Follow-up control with function generation 4.3 Follow-up control with function generation Pt 100 4...20 mA Flow temperature Outdoor temperature Fig. 19 : Temperature control with function generation ° ° ° … − − ° … EB 6493 EN...
  • Page 61 4.3 Follow-up control with function generation 4 Practical examples Setup level ° ° ° ° ° ° ° ° ° ° ° ° ° ° ° ° ° ° ° ° ° Operating level...

  • Page 62: Start-Up

    5 Start-up 5.1 P controller 5 Start-up Note: 5.1 P controller Important 5.2 PI controller EB 6493 EN...
  • Page 63 5.3 PID controller 5 Start-up 5.3 PD controller Important 5.4 PID controller EB 6493 EN...

  • Page 64: Installation

    6 Installation 5.4 PID controller 6 Installation EB 6493 EN...
  • Page 65 5.4 PID controller 6 Installation Compact controller Mounting brackets Control panel Fig. 20 : Mounting the controller EB 6493 EN...

  • Page 66: Electrical Connections

    7 Electrical connections 5.4 PID controller 7 Electrical connections Input IN1 11 12 13 12 13 14 15 11 12 13 – – – Input IN2 Note! The transmitter supply can only be Ω used for one two-wire transmitter (at IN1 17 19 20 17 19 20 or at IN2) or for the supply of the binary...
  • Page 67 5.4 PID controller 7 Electrical connections 14 15 14 15 81 82 81 82 – – – 24 V 20 V, max. 25 mA Note! The transmitter supply can only be used for one two-wire transmitter (at IN1 or at IN2) or for the supply of binary input BI! 83 84 31 32...

  • Page 68: Technical Data

    8 Technical data 5.4 PID controller 8 Technical data Inputs ± ± Ω Ω − ° − ° Ω − ° Ω Ω ± EB 6493 EN...
  • Page 69 5.4 PID controller 8 Technical data Outputs Ω θ General specifications ° − ° ≤ ° EB 6493 EN...

  • Page 70: Appendix A Function And Parameter Table

    Appendix A Appendix A Appendix A Function and parameter table Main Function Displayed KEY Setting Description of function Details Parameters Parameter Parameter designation Range of values Factory group -CO- setting options see page -PA- selection [unit of meas.] default Fast setting Kp, Tn, Tv …...
  • Page 71 Appendix A Appendix A Main Function Displayed KEY Setting Description of function Details Parameters Parameter Parameter designation Range of values Factory group -CO- setting options see page -PA- selection [unit of meas.] default … Filtering of input variable X Filtering of input variable WE …...
  • Page 72 Appendix A Appendix A Main Function Displayed KEY Setting Description of function Details Parameters Parameter Parameter designation Range of values Factory group -CO- setting options see page -PA- selection [unit of meas.] default … Function generation of WE p. 19 …...
  • Page 73 Appendix A Appendix A Main Function Displayed KEY Setting Description of function Details Parameters Parameter Parameter designation Range of values Factory group -CO- setting options see page -PA- selection [unit of meas.] default Reference variable SETP Internal reference variable W …...
  • Page 74 Appendix A Appendix A Main Function Displayed KEY Setting Description of function Details Parameters Parameter Parameter designation Range of values Factory group -CO- setting options see page -PA- selection [unit of meas.] default Control structure and functions … Dynamic behavior of controller output …...
  • Page 75 Appendix A Appendix A Main Function Displayed KEY Setting Description of function Details Parameters Parameter Parameter designation Range of values Factory group -CO- setting options see page -PA- selection [unit of meas.] default Output functions … Initialization of 2nd output variable Y1K1 for Y p.30 Manual/automatic transfer p.30...
  • Page 76 Appendix A Appendix A Main Function Displayed KEY Setting Description of function Details Parameters Parameter Parameter designation Range of values Factory group -CO- setting options see page -PA- selection [unit of meas.] default Assignment of continuous output p.35 Mathematical adaptation of controller output Y = ±...
  • Page 77 Appendix A Appendix A Main Function Displayed KEY Setting Description of function Details Parameters Parameter Parameter designation Range of values Factory group -CO- setting options see page -PA- selection [unit of meas.] default Alarm functions Limit relay L1 … … …...
  • Page 78 Appendix A Appendix A Main Function Displayed KEY Setting Description of function Details Parameters Parameter Parameter designation Range of values Factory group -CO- setting options see page -PA- selection [unit of meas.] default Additional functions … Restart conditions upon power failure p.48 Resetting to factory default p.48...
  • Page 79 Appendix A Appendix A Main Function Displayed KEY Setting Description of function Details Parameters Parameter Parameter designation Range of values Factory group -CO- setting options see page -PA- selection [unit of meas.] default Start-up adaptation … p.50 … … … View process data p.53 …...

  • Page 80: Appendix B Error Messages

    Appendix B Appendix B Error messages Display is blinking What does it mean? What you need to do No access to EEPROM Ship the device to the manufacturer! EEPROM cannot be programmed Ship the device to the manufacturer! Factory default is lost Ship the device to the manufacturer! Functions are changed without...

  • Page 81: Appendix C Checklist

    Appendix C Checklist Appendix C Checklist TROVIS 6493 Compact Controller Controller no.: Firmware version: Date of configuration: Signature: Main Function -CO- Setting Parameters group MEAS Y1K1 CLAS DI.FI TS.X TS.WE FUNC K .X K .Y EB 6493 EN...
  • Page 82 Appendix C Checklist Main Function -CO- Setting Parameters group K .X K .Y SP.VA SETP WINT WINT WRAN WRAN SP.FU RAMP TSRW WIRA CH.SP CNTR C.PID TVK1 Y.PRE DZXD DZXD DZXD SIGN D.PID CH.CA CLI.P CLI.M M.ADJ DIRE F.FOR FC.K1 FC.K2 FC.K3 EB 6493 EN...
  • Page 83 Appendix C Checklist Main Function -CO- Setting Parameters group AC.VA AV.K1 SAFE Y1K1 MA.AU Y.LIM RAMP TSRA Y1RA BLOC FUNC K .X K .Y Y.VA Y.SRC CALC CA.K1 CA.K2 CA.K3 C.OUT KPL1 KPL2 TYL1 TYL2 MinTYL1 MinTYL2 XSDY B.OUT EB 6493 EN...
  • Page 84 Appendix C Checklist Main Function -CO- Setting Parameters group LIM1 LI.X ALRM LI.WE LI.YP LI.XD L.HYS LIM2 LI.X LI.WE LI.YP LI.XD L.HYS RE.CO Y1K1 KEYL VIEW FREQ EB 6493 EN...

  • Page 85: Index

    Index Index EB 6493 EN...
  • Page 86 Index EB 6493 EN...
  • Page 87 Index EB 6493 EN...
  • Page 89 Controlled variable X Hand symbol Selector key Value assumed by W, W2, When pressing the selector Manual/automatic transfer WE, Y or Xd key, W, W2, WE, Y or Xd Limit relay L2 active appear with their associa- Cursor key ted values in 2 (increase, forward) Three-step output −...
  • Page 91 SAMSON AG ⋅ MESS- UND REGELTECHNIK Weismüllerstraße 3 ⋅ D-60314 Frankfurt am Main Phone (0 69) 4 00 90 ⋅ Fax (0 69) 4 00 95 07 EB 6493 EN Internet: http://www.samson.de...

This manual is also suitable for:

Trovis 6493Trovis 6493-01Trovis 6493-02

Table of Contents