Dynabrade Dynabug 57810 Quick Start Manual page 4

Buy parts on line at https://Dynashop.co.uk/ for all things Dynabrade
To Disassemble:
1. Disconnect tool from power source. Invert machine and secure in vise, using
2. Remove 56028 Muffler Cap and 56027
57065 Cone Muffler from housing (not applicable for self-generated vac to central vac).
Non-Vac to Self-Generated Vac for Hook-Up to Self-Contained Dust Collection System
1. Attach 57083 Vacuum Adapter to
of the 57842 DVT and the mating portion of the vacuum adapter. Apply 4 drops of the Loctite #380 or an equivalent to the mating portion of the
DVT onto the vacuum adapter. Adjust the clearance between the end of the
until adhesive sets. Once adhesive is set, allow one hour before operating the tool.
2. Place 95526 O-Ring on the muffler body between the shoulder and the four (4) protrusions. Using a 12mm hex wrench, attach the muffler body, cone muffler and o-ring to the
housing through the vacuum adapter.
3. Place 57068 Vacuum Nozzle into the vacuum adapter with the slots facing outward making sure that the knob on the nozzle is aligned with the slot in the adapter.
4. Place 57067 Vacuum Tube into the vacuum adapter with the grooves facing inward until the adapter "snaps" onto the tube and the tube cannot be pulled out. If the tube can
be pulled out, rotate it 1/4 turn and place it back into the adapter until it "snaps".
5. Rotate tube until holes line up. Insert
6. Attach machine to portable dust collection system.
Non-Vac to Central Vac
1. Attach 57093 Vacuum Adapter to
of the 57842 DVT and the mating portion of the vacuum adapter. Apply 4 drops of the Loctite #380 or an equivalent to the mating portion of the
DVT onto the vacuum adapter. Adjust the clearance between the end of the
until adhesive sets. Once adhesive is set, allow one hour before operating the tool.
2. Using a 12mm hex wrench, attach the muffler body and cone muffler to the housing through the central vacuum adapter.
3. Place muffler cap with inserts on muffler body making sure that the protrusions on the body fit in the pockets on the cap.
4. Attach machine to central vacuum system.
Self-Generated Vac to Central Vac
1. Remove 96197 Dowel Pin with a 1/8" drive pin.
2. Remove 57067 Vacuum Tube from the
3. Using a small flat screwdriver, pry the
adapter. Place the vacuum tube back into the vacuum adapter far enough to push the "legs" back then push the vacuum nozzle and the vacuum tube out the rest of the way.
4. Using a 12mm hex wrench (supplied in
through the adapter. Remove the o-ring from the muffler body.
5. Remove 57083 Vacuum Adapter and the
Attach 57093 Vacuum Adapter to
of the 57842 DVT and the mating portion of the vacuum adapter. Apply 4 drops of the Loctite #380 or an equivalent to the mating portion of the
DVT onto the vacuum adapter. Adjust the clearance between the end of the
until adhesive sets. Once adhesive is set, allow one hour before operating the tool.
6. Using a 12mm hex wrench, attach the muffler body and cone muffler to the housing through the central vacuum adapter.
7. Place muffler cap with inserts on muffler body making sure that the protrusions on the body fit in the pockets on the cap.
8. Attach machine to central vacuum system.
Central Vac to Self Generated Vac
1. Remove 57093 Central Vacuum Adapter and the
hammer. Attach 57083 Vacuum Adapter to
mating portion of the 57842 DVT and the mating portion of the vacuum adapter. Apply 4 drops of the Loctite #380 or an equivalent to the mating portion of the
Install the 57842 DVT onto the vacuum adapter. Adjust the clearance between the end of the
Hold the 57842 DVT until adhesive sets. Once adhesive is set, allow one hour before operating the tool.
2. Place 95526 O-Ring on the muffler body between the shoulder and the four (4) protrusions. Using a 12mm hex wrench (supplied in
cone muffler and o-ring to the housing through the vacuum adapter.
3. Place 57068 Vacuum Nozzle into the vacuum adapter with the slots facing outward making sure that the knob on the nozzle is aligned with the slot in the adapter.
4. Place 57067 Vacuum Tube into the vacuum adapter with the grooves facing inward until the adapter "snaps" onto the tube and the tube cannot be pulled out. If the tube can
be pulled out, rotate it 1/4 turn and place it back into the adapter until it "snaps".
5. Rotate tube until holes line up. Insert
6. Attach machine to portable dust collection system.
96024 Motor Tune-Up Kit:
Includes assorted parts to help maintain
and repair motor.
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DYNABRADE, INC., 8989 Sheridan Drive • Clarence, NY 14031-1490 • Phone: (716) 631-0100 • Fax: 716-631-2073 • International Fax: 716-631-2524
DYNABRADE EUROPE S.àr.l.,
© DYNABRADE, INC., 2005
Buy parts on line at https://Dynashop.co.uk/ for all things Dynabrade
Vacuum Conversion Instructions
Muffler Insert (3) from 57066 Muffler Body. Using a 12mm hex wrench (supplied in
57842 Vacuum Tube. Instructions for Installing the
96197 Dowel Pin in holes until it is centered.
57842 Vacuum Tube. Instructions for Installing the
57083 Vacuum Adapter by turning it clockwise while pulling backward.
57068 Vacuum Nozzle until it is loose and then remove it by using two fingers to push and pull it until it hits the "legs" on the vacuum
57098 Repair Kit), remove the 57066
57842 Vacuum Tube. Remove the vacuum tube from the vacuum adapter using a small amount of heat and tapping with a hammer.
57842 Vacuum Tube. Instructions for Installing the
57842 Vacuum Tube. Remove the vacuum tube from the vacuum adapter using a small amount of heat and tapping with a
57842 Vacuum Tube. Instructions for Installing the
96197 Dowel Pin in holes until it is centered.
Accessories
Zone Artisanale • L-5485 Wormeldange—Haut, Luxembourg • Telephone: 352 76 84 94 1 • Fax: 352 76 84 95 1
57092 Collar (supplied in 57098 Repair Kit) or padded jaws.
57842 Dynabug Vacuum Tube (DVT): Use denatured alcohol to clean the mating portion
57842 DVT and the pad top so that there is a gap of 1/16" or 1.60 mm. Hold the
57842 Dynabug Vacuum Tube (DVT): Use denatured alcohol to clean the mating portion
57842 DVT and the pad top so that there is a gap of 1/16" or 1.60 mm. Hold the
Muffler Body, 57065 Cone Muffler and
57842 Dynabug Vacuum Tube (DVT): Use denatured alcohol to clean the mating portion
57842 DVT and the pad top so that there is a gap of 1/16" or 1.60 mm. Hold the
57842 Dynabug Vacuum Tube (DVT): Use denatured alcohol to clean the
57842 DVT and the pad top so that there is a gap of 1/16" or 1.60 mm.
Email: Customer.Service@Dynabrade
PRINTED IN USA
57098 Repair Kit), remove muffler body and
57842 DVT. Install the
57842 DVT. Install the
95526 O-Ring from the housing
57842 DVT. Install the
57098 Repair Kit), attach the muffler body,
57098 Motor Repair Kit:
Includes special tools for proper
disassembly/assembly of sander.
DYNABRADE
PD00.38_Rev.2_09/05
57842
57842 DVT
57842
57842 DVT
57842
57842 DVT
57842 DVT.
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