DCS BGB36-BQAR Use And Care Manual
The professional 36/48” bgb grill
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- Use and care manual (76 pages) ,
- Brochure & specs (2 pages) ,
- Installation and user manual (46 pages)
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Summary of Contents for DCS BGB36-BQAR
- Page 1 THE PROFESSIONAL 36/48” BGB GRILL Use and Care Guide MODELS: BGB36-BQAR BGB48-BQAR BGB48-BQR...
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Page 2: A Message To Our Customers
A MESSAGE TO OUR CUSTOMERS Thank you for selecting this DCS Professional “BGB” Series Grills. Because of these appliances unique features we have developed this Use and Care Guide. It contains valuable information on how to properly operate and maintain your new appliance for years of safe and enjoyable cooking. -
Page 3: Table Of Contents
Rotisserie Assembly Parts List...32 Smoker Burner Assembly Parts List ...33 48 Grill Cart Parts List...34 36 Grill Cart Parts List...35 WIRING DIAGRAM Wiring Diagram – BGB36-BQAR Models ...36 Wiring Diagram – BGB48-BQR Models ...37 Wiring Diagram – BGB48-BQAR Models ...38 SERVICE ...39 WARRANTY ...40... -
Page 4: Safety Practices & Precautions
SAFETY PRACTICES & PRECAUTIONS IMPORTANT SAFETY NOTICE: Certain Liquid Propane dealers may fill liquid propane cylinders for use in the grill beyond cylinder filling capacity. This “Overfilling” may create a dangerous condition. “Overfilled” tanks can build up excess pressure. As a safety device, the tanks pressure relief valve will vent propane gas vapor to relieve this excess pressure. - Page 5 SAFETY PRACTICES & PRECAUTIONS Do not use aluminum foil to line drip pans or grill racks. This can severely upset combustion air flow or trap excessive heat in the control area. The result of this can be melted knobs or ignition buttons.
- Page 6 SAFETY PRACTICES & PRECAUTIONS When using the open top burners always use flat bottomed utensils which are large enough to cover the burner. Adjust the flame so that it heats only the bottom of the pan to avoid ignition of clothing. Position handles inward away from open edges of the unit to avoid burns associated with unintentional spillovers.
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Page 7: Grill Models
GRILL MODELS IGNITION IGNITION BGB48-BQAR BGB48-BQR BGB36-BQAR... -
Page 8: Gas Requirements
Installer supplied shut-off valve must be easily accessible* *Installation must conform with local codes or with the National Fuel Gas Code ANSI Z223.1 FIG.01 Natural Gas BGB36-BQAR - 92,500 Btu/hr Coupling 1/2 NPT Close NIpple Regulator 4.0" W.C. Adapter 1/2 NPT... - Page 9 LP GAS HOOK UP (TYPE 1 OR QCC1 REGULATOR): Grills orificed for use with LP gas come equipped with a high capacity hose/regulator assembly for connection to a standard 20 lb. LP cylinder (Type 1). The LP tank is not included. Connection: 1/2"...
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Page 10: Locating Grill/Built-In Clearances
Do not build the Grill under overhead unprotected combustible construction. If the Grill is to be placed into a combustible enclosure, an approved insulated jacket is necessary and is available from your dealer. Use only the DCS insulated jacket which has specifically been designed and tested for this purpose. - Page 11 LOCATING GRILL/BUILT-IN CLEARANCES General The Grill is designed for easy placement into masonry enclosures. For non-combustible applications the grill drops into the opening shown in (Fig. 04) and hangs from its side flanges. A deck is not required to support it from the bottom. When using the insulated jacket in a combustible enclosure application, see the bottom of Fig.
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Page 12: Built-In Construction Details
BUILT–IN CONSTRUCTION DETAILS 13-3/4" Bottom of support flange 2" 22" 25-1/2" Standard layout for non-combustible enclosure: 48" Models = 45-3/4" 36" Models = 34-1/2" 10 in. Min. ventilation on the back side 10 in. Min. ventilation left hand side 10-1/8" 35-1/2"... -
Page 13: Leak Testing
GENERAL: Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete gas tightness check must be performed at the installation site due to possible mishandling in shipment, or excessive pressure unknowingly being applied to the unit. Periodically check the whole system for leaks, or immediately check if the smell of gas is detected. -
Page 14: Installer Final Checklist
INSTALLER CHECKLIST/BURNER ADJUSTMENTS INSTALLER FINAL CHECKLIST: ❏ Specified clearances main- ❏ Air shutters adjusted. tained to combustibles. ❏ Adjustable low setting satis- ❏ Verified proper enclosure factory. ventilation. ❏ Drip pan in place properly ❏ Nylon straps removed from and sliding freely. burners. -
Page 15: Burner Adjustments
Grill Burner Air Adjustment: Each grill burner is tested and adjusted at the factory prior to shipment; however, variations in the local gas supply or a conversion from one gas to another may make it necessary to adjust the burners. The flames of the burners (except the rotisserie burner) should be visually checked and compared to that of the drawing in Fig.07 and Fig. -
Page 16: Using The Grill
USING THE GRILL GRILL: Each grill section consists of a large stainless steel burner, a stainless steel heat baffles, a series of ceramic rods encased in a stainless steel rack, and a stainless steel heat retaining grate. Each burner is rated at 25,000 Btu/hr. Below burners there is a stainless steel heat baffle which reflects usable heat upward into the cooking area and reduces temperatures of the drip pan below. - Page 17 REPLACEMENT OF REGULATORS AND HOSE: The pressure regulator and hose assembly supplied with the unit must be used. The replacement pressure regulators and hose assembly must be the type specified by the manufacturer. Do not use the grill if the odor of gas is present. If the unit is LP, screw the regulator into the tank and leak check the hose and regulator connections with a soap and water solution before operating the grill.
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Page 18: Lighting Instructions
USING THE GRILL/LIGHTING INSTRUCTIONS Grilling Method Note: Indirect cooking method is a popular alternative to direct heat grilling. Indirect cooking uses heat from adjacent burners to cook food and in many cases, reduces the possibility of overcooked or overly browned food. Foods most appropriate for indirect grilling included breads, thicker pieces of chicken or steaks. -
Page 19: Lighting Instructions
TO LIGHT DUAL SIDE BURNERS (48BQR MODELS ONLY): CAUTION: The side burner cover may be hot if the grill burners are in operation. Side Burners Lighting Instructions: First remove the burner cover and any cooking utensils from the burner grate. Push and hold the ignition button, turn the control knob to the “HI”... -
Page 20: Using The Smoker System
USING THE SMOKER SYSTEM The smoker system on each grill consists of a stainless steel slide out tray which is positioned above a 3,500 Btu/hr burner. The burner is controlled by a precision brass valve which is capable of being turned down to very low heat levels. The system may be used alone for low temperature roasting and smoking or in conjunction with any combination of other burners. -
Page 21: Using The Rotisserie
The grill rotisserie system is designed to cook items from the back using infrared heat. The location of the burner allows the placement of the rotis basting pan (included) beneath the food to collect juices and drippings for basting and gravy. To flavor the contents of the basting pan, you can add herbs, onion, garlic, or spices. - Page 22 USING THE ROTISSERIE WARNING: Never have the grill burners (bottom burners) on during Rotisserie cooking. It will burn your meat and make it very dry. Use only one section at a time, grill or rotisserie. PREPARATION Recommended: Dental floss or butcher string, scissors, broiler pan (bottom only), pliers, instant read thermometer, foil, and hot pads.
- Page 23 COOKING ON ROTISSERIE 1. Place prepared rod into motor, lay across to other side in groove. (Fig.27) 2. Verify placement as shown in Fig. 28. 3. Ignite Burner, start Rotisserie Motor, and keep on High for cooking all meats on the Rotisserie. 4.
- Page 24 USING THE ROTISSERIE TO LIGHT THE ROTISSERIE BURNER: The location of the rotis burner makes it more susceptible to strong wind conditions, more so than the protected grill burners. For this reason you should avoid operating the rotis during windy conditions. As an added safety feature we’ve equipped the burner with an automatic safety valve which will not allow gas to flow to the rotis burner unless the following conditions are present with the knob on: 1.
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Page 25: Care & Cleaning
BATTERY REPLACEMENT: 1. Remove drip pan. 2. Open cart door. 3. Pull battery downwards (This may require use of pliers.) 4. Re-install upward and push to snap - Fig. 32. (Polarity is shown in Fig. 33). NOTE: Battery condition should be checked at least once a year. GRILL GRATES: The easiest way to clean the grill is immediately after cooking is completed and after turning off the flame. -
Page 26: Burner Removal & Cleaning
BURNER REMOVAL AND CLEANING SIDE BURNERS: For proper lighting and performance keep the burners clean. It is necessary to clean the burners if they do not light even though the igniter clicks, if there has been a severe boil over, or when the flame does not burn blue. -
Page 27: Burner Removal & Cleaning
BURNER REMOVAL AND CLEANING ORIFICE CLEANING: With the burner removed, remove the orifice and shine a flashlight through the opening to ensure there is no blockage. Use a needle to clear any debris. Be extremely careful not to enlarge the hole or break off the needle. -
Page 28: Troubleshooting
You may save the cost of a service call. Troubleshooting is for general purposes only. If the problem persists and you feel you require service, contact your dealer or the nearest authorized agency to perform service. Only authorized agencies can perform warranty service. Call DCS Customer Care Center at (888) 281-5698. -
Page 29: Grill Burner Assembly Parts List
32248-01 Shield, Smoker Valve 32248-02 Safety Valve Box 33179 Front Baffle, BGB36-BQAR 33393 Front Baffle, BGB48-BQAR 15001-23 Drip Pan Assembly, BGB36-BQAR 33181 Drip Pan Assembly, BGB48-BQAR 33394 Grease Tray Keps Nut Drip Pan,BGB36-BQAR Drip Pan,BGB48-BQAR Handle, Drip Pan, BGB36-BQAR Handle, Drip Pan, BGB48-BQAR... - Page 30 BGB48-BQR GRILL BODY PARTS LIST ITEM DESCRIPTION Lid, BGB36 Bolt Stanchion, Lid Handle,R/H Lid Handle, BGB48-BQR Stanchion, Lid Handle,L/H Warming Rack, BGB48-BQR Wrapper, I/R burner Screw Service Panel, BGB36 Firebox, BGB36 Bottom/Back Panel,BGB36 Rack Roller Shield, Smoker Valve Safety Valve Box Landing Ledge, BGB48-BQR Front Baffle, BGB48-BQR Logo Clip...
- Page 31 BGB48-BQR GRILL BODY PARTS LIST...
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Page 32: Grill Burner Assembly
Burner Electrode 14.5” Burner Electrode 35” Burner Electrode 45” Burner Electrode 20” Screw Tubing, Manifold Connector Screw Bracket, Igniter Alkaline 9V Battery Battery Igniter, BGB36-BQAR & BGB48-BQAR Battery Igniter, BGB48-BQR Screw Regulator, LP Gas Regulator, Nat. Gas Tubing Tubing PART NO. 15005-15... -
Page 33: Rotisserie Assembly Parts List
Screw 15001-26 I/R Protection Plate, BGA36-BQAR,BGA48-BQR 41191-PC I/R Protection Plate, BGA48-BQAR 41191-01-PC I/R Burner, BGA36-BQAR,BGA48-BQR 12021-2 I/R Burner, BGA48-BQAR 12290 Wrapper, I/R Burner, BGB36-BQAR,BGB48-BQR 33179 Wrapper, I/R Burner, BGB48-BQAR 33393 Orifice Elbow 18020-1 Electrode, Rotisserie 16440-03 Electrode Housing L/H 32047-01... -
Page 34: Smoker Burner Assembly Parts List
SMOKER BURNER ASSEMBLY ITEM DESCRIPTION PART NO. Chip Tray 32957 Screw 15001-23 Smoker Burner 30639-1 Electrode, Smoker 16441-02 Screw 15002-42 15004-19 Smoker Burner Support 32226 Control Valve 13017-01 Bezel 14006-PL Knob BGA 14351... -
Page 35: Grill Cart Parts List
ITEM DESCRIPTION Side Shelf Tray Side Shelf End Cap Side Shelf Assembly Bolt Left Body Panel Rear Body Panel Right Side Body Panel Door Header Center Divider Slide Bracket 2 Frame Cart W/A Hex Bolt 5” Caster w/o Brake 5” Caster w/Brake Caster Stiffener Mount Slides Front Drawer Weld Assembly... -
Page 36: Grill Cart Parts List
36 GRILL CART PARTS LIST ITEM DESCRIPTION PART NO. Side Shelf Tray 41067 Side Shelf End Cap 14205 Side Shelf Assembly 18212 Bolt 15003-06 Left Body Panel 32799 Rear Body Panel 33009 Right Side Body Panel 32800 Door Header 33008 Center Divider 33010 Slide Bracket 2... -
Page 37: Wiring Diagram
WIRING DIAGRAM BGB36-BQAR MODELS Burner Electrodes I/R Burner Electrode #16440-03 Smoker Burner Electrode Burner Electrode IgnitionModule 6 Output #18351 9 Volt Battery #18354 Ignition Switch #18353 Wiring Diagram P/N # 32826 #16438-01... -
Page 38: Wiring Diagram Bgb48-Bqr Models
WIRING DIAGRAM BGB48-BQR MODELS Burner Electrodes #16438-04 #16438-04 I/R Burner Electrode #16440-03 Smoker Burner Electrode Burner Electrode IgnitionModule 8 Output 9 Volt Battery #18354 #16438-01 #16438-08 #16438-07 Ignition Switch #18353 Wiring Diagram P/N # 33438 #18352 Side Burner Electrodes #12224... -
Page 39: Wiring Diagram Bgb48-Bqar Models
WIRING DIAGRAM BGB48-BQAR MODELS Burner Electrodes I/R Burner Electrode #16440-03 Smoker Burner Electrode Burner Electrodes IgnitionModule 6 Output #18351 9 Volt Battery #18354 Ignition Switch #18353 Wiring Diagram P/N # 32827... -
Page 40: Service
SERVICE HOW TO OBTAIN SERVICE: For warranty service, please contact your local service provider or DCS Customer Care Center at (888) 281-5698, Monday thru Friday, 6 am–4:30 pm PST. Before you call, please have the following information ready: Model Number... -
Page 41: Warranty
DCS to be defective. Replacement will be F.O.B. DCS, and DCS will not be liable for any transportation costs, labor costs, or export duties. This warranty shall not apply, nor can we assume responsibility for damage that might... - Page 42 5800 Skylab Road, Huntington Beach, CA 92647 Tel: 714.372.7000 • Fax: 714.372.7001 Customer Service: (888) 281-5698 www.dcsappliances.com As product improvement is an ongoing process at DCS, we reserve the right to change specifications or design without notice. Part No. 17671 Rev. A Litho in USA 12/03...