DCS BGB30-BQR Use And Care Manual

DCS BGB30-BQR Use And Care Manual

The professional 30” bgb grill
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THE PROFESSIONAL
30" BGB GRILL
Use and Care Guide
MODELS:
BGB30-BQR

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Table of Contents
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Summary of Contents for DCS BGB30-BQR

  • Page 1 THE PROFESSIONAL 30” BGB GRILL Use and Care Guide MODELS: BGB30-BQR...
  • Page 2: A Message To Our Customers

    A MESSAGE TO OUR CUSTOMERS Thank you for selecting this DCS Professional “BGB” Series Grills. Because of these appliances unique features we have developed this Use and Care Guide. It contains valuable information on how to properly operate and maintain your new appliance for years of safe and enjoyable cooking.
  • Page 3: Table Of Contents

    SAFETY PRACTICES & PRECAUTIONS GRILL MODELS ...6 GAS REQUIREMENTS ...7-8 LOCATING GRILL / BUILT-IN CLEARANCES BUILT-IN CONSTRUCTION DETAILS LEAK TESTING ...12 INSTALLER FINAL CHECKLIST ...13 BURNER ADJUSTMENTS ...14 USING THE GRILL ...15-17 LIGHTING INSTRUCTIONS ...17 USING THE ROTISSERIE ...18-21 CARE & CLEANING ...22 BURNER REMOVAL &...
  • Page 4: Safety Practices & Precautions

    SAFETY PRACTICES & PRECAUTIONS IMPORTANT SAFETY NOTICE: Certain Liquid Propane dealers may fill liquid propane cylinders for use in the grill beyond cylinder filling capacity. This “Overfilling” may create a dangerous condition. “Overfilled” tanks can build up excess pressure. As a safety device, the tanks pressure relief valve will vent propane gas vapor to relieve this excess pressure.
  • Page 5 SAFETY PRACTICES & PRECAUTIONS When using the grill, do not touch the grill burner grate or immediate surrounding area as these areas become extremely hot and could cause burns. Grease is flammable. Let hot grease cool before attempting to handle it. Avoid letting grease deposits collect in the drip pan.
  • Page 6 SAFETY PRACTICES & PRECAUTIONS When using the open top burners always use flat bottomed utensils which are large enough to cover the burner. Adjust the flame so that it heats only the bottom of the pan to avoid ignition of clothing. Position handles inward away from open edges of the unit to avoid burns associated with unintentional spillovers.
  • Page 7: Grill Models

    GRILL MODELS BGB30-BQR...
  • Page 8: Gas Requirements

    TOTAL GAS CONSUMPTION OF THE GRILL WITH ALL BURNERS ON HI: BGB30-BQR - 50,0 00 Btu/hr The appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 PSIG (3.5 kPa.) The...
  • Page 9: Lp Tank Requirements

    LP GAS HOOK UP (TYPE 1 OR QCC1 REGULATOR): Grills orificed for use with LP gas come equipped with a high capacity hose/regulator assembly for connection to a standard 20 lb. LP cylinder (Type 1). The LP tank is not included. Connection: 1/2"...
  • Page 10: Locating Grill/Built-In Clearances

    Do not install the Grill under overhead unprotected combustible construction. If the Grill is to be placed into a combustible enclosure use only the DCS insulated jacket which has specifically been designed and tested for this purpose and is available from your dealer.
  • Page 11: Locating Grill / Built-In Clearances

    LOCATING GRILL/BUILT-IN CLEARANCES IMPORTANT: It is recommended that a minmum of 10 sq. inches of ventilation opening be provided for both the left and right sides, as well as the back of enclosure (fig. 3A). In order to safely dissapate unburned gas vapors in the event of a gas supply leak.
  • Page 12: Built-In Construction Details

    BUILT–IN CONSTRUCTION DETAILS 13-3/4" Bottom of support flange 2" 22-3/4" 25-1/2" Standard layout for non-combustible enclosure: 30" Models = 28-1/2" 10-1/8" 35-1/2" Max. NOTE: See page 10 for ventilation notes. Layout for insulated jacket only - combustible enclosure: 30" Models = 34-7/8" NOTE: See page 28, #29 for insulated jacket part ordering information.
  • Page 13: Leak Testing

    GENERAL: Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete gas tightness check must be performed at the installation site due to possible mishandling in shipment, or excessive pressure unknowingly being applied to the unit. Periodically check the whole system for leaks, or immediately check if the smell of gas is detected.
  • Page 14: Installer Final Checklist

    INSTALLER CHECKLIST/BURNER ADJUSTMENTS INSTALLER FINAL CHECKLIST: ❏ Specified 12” clearances ❏ Air shutters adjusted. maintained to combustibles. ❏ Adjustable low setting satis- ❏ Verified proper enclosure factory. ventilation. ❏ Drip pan in place properly ❏ Nylon straps removed from and sliding freely. burners.
  • Page 15: Burner Adjustments

    GRILL BURNER ADJUSTMENTS Grill Burner Air Adjustment: Each grill burner is tested and adjusted at the factory prior to shipment; however, variations in the local gas supply or a conversion from one gas to another may make it necessary to adjust the burners. The flames of the burners (except the rotisserie burner) should be visually checked and compared to that of the drawing in Fig.07 and Fig.
  • Page 16: Using The Grill

    USING THE GRILL GRILL: Each grill section consists of a large stainless steel burner, stainless steel heat baffles, a series of ceramic rods encased in a stainless steel rack, and a stainless steel heat retaining grate. Each burner is rated at 25,000 Btu/hr. Below the burners there is a stainless steel heat baffle which reflects usable heat upward into the cooking area and reduces temperatures of the drip pan below.
  • Page 17: Grilling Hints

    REPLACEMENT OF REGULATORS AND HOSE The pressure regulator and hose assembly supplied with the unit must be used. The replacement pressure regulators and hose assembly must be the type specified by the manufacturer. Do not use the grill if the odor of gas is present. If the unit is LP, screw the regulator into the tank and leak check the hose and regulator connections with a soap and water solution before operating the grill.
  • Page 18: Lighting Instructions

    USING THE GRILL/LIGHTING INSTRUCTIONS Grilling Method Note: Indirect cooking method is a popular alternative to direct heat grilling. Indirect cooking uses heat from adjacent burners to cook food and in many cases, reduces the possibility of overcooked or overly browned food. Foods most appropriate for indirect grilling included breads, thicker pieces of chicken or steaks.
  • Page 19: Using The Rotisserie

    The grill rotisserie system is designed to cook items from the back using infrared heat. The location of the burner allows the placement of the rotis basting pan (included) beneath the food to collect juices and drippings for basting and gravy. To flavor the contents of the basting pan, you can add herbs, onion, garlic, or spices.
  • Page 20 USING THE ROTISSERIE IMPORTANT: Never have the grill burners (bottom burners) on during Rotisserie cooking. It will burn your meat and make it very dry. Use only one thing on at a time, grill or rotisserie. PREPARATION Recommended: Dental floss or butcher string, scissors, broiler pan (bottom only), pliers, instant read thermometer, foil, and hot pads.
  • Page 21 COOKING ON ROTISSERIE 1. Place prepared rod into motor, lay across to other side in groove. (Fig.27) 2. Verify placement as shown in Fig. 28. 3. Ignite Burner, start Rotisserie Motor, and keep on High for cooking all meats on the Rotisserie. 4.
  • Page 22: Using The Rotisserie

    USING THE ROTISSERIE TO LIGHT THE ROTISSERIE BURNER: The location of the rotis burner makes it more susceptible to strong wind conditions, more so than the protected grill burners. For this reason you should avoid operating the rotis during windy conditions. As an added safety feature we’ve equipped the burner with an automatic safety valve which will not allow gas to flow to the rotis burner unless the following conditions are present with the knob on: 1.
  • Page 23: Battery Replacement

    BATTERY REPLACEMENT: 1. Remove drip pan. 2. Open cart door. 3. Pull battery downwards (This may require use of pliers.) 4. Re-install upward and push to snap - Fig. 32. (Polarity is shown in Fig. 33). NOTE: Battery condition should be checked at least once a year. GRILL GRATES: The easiest way to clean the grill is immediately after cooking is completed and after turning off the flame.
  • Page 24: Burner Removal & Cleaning

    BURNER REMOVAL AND CLEANING GRILL BURNER: Remove the grill grates, then lift out the grill radiant tray. Grasp the burner, pull it up and slightly to the rear of the unit so the burner head comes off the brass orifice at the front, angle the burner sideways, and remove.
  • Page 25: Before Calling For Service

    You may save the cost of a service call. Troubleshooting is for general purposes only. If the problem persists and you feel you require service, contact your dealer or the nearest authorized agency to perform service. Only authorized agencies can perform warranty service. Call DCS Customer Service at (888) 281-5698.
  • Page 26: Grill Burner Assembly Parts List

    GRILL BURNER ASSEMBLY ITEM DESCRIPTION Grate BGB30 Grate BGB30 Radiant Assembly BGB-30 Radiant Cap Radiant Ceramic Rods 9.50 Tube Burner Heat Shield, Fire Box Manifold Assembly BGB30-BQRL BGB30-BQRN PART NO. DESCRIPTION 19503-01 19503-02 Washer 33248 Screw Air Shutter 33246 33245 Control Valve 32224 Ignition Button...
  • Page 27: Grill Body Parts List

    ITEM DESCRIPTION Lid Assembly, BGB30 Lid,BGB30 Bolt Stanchion, Lid Handle,R/H Lid Handle, BGB30 Stanchion, Lid Handle,L/H Warming Rack, BGB30 Screw * For use when building into combustible enclosures (see page 11 for built-in details) GRILL BODY PARTS LIST PART NO. ITEM DESCRIPTION 33291 Service Panel, BGB30...
  • Page 28: Rotisserie Assembly Parts List

    ROTISSERIE ASSEMBLY ITEM DESCRIPTION PART NO. Fork Rotisserie 19010-02 Rotisserie Rod, BGB30 19511 Handle, Rotisserie Rod 18040 Screw 15001-26 Heat Shield, BGB30 33217 I/R Burner,BGB30 12021-02 Wrapper, I/R Burner, BGB30 33216 Elbow 18030 Electrode, Rotisserie 16568 Electrode Housing L/H 32047-01 Thermocouple 13007-2 Acorn Nut...
  • Page 29: 30 Grill Cart Parts List

    Retaining Ring (E-Style) 8”Solid Rubber Wheel Axle Bracket Mounting Door Catcher Screw Door Catcher Bracket Top Hinge R/H Assembly Bottom Hinge R/H Assembly NOTE: Carts sold separately. PART NO. DCS 18204-02 18403 14204 15002-50 33326 15002-61 41075-02-SP 15121-01 18264 33282...
  • Page 30: Cart Assembly Instructions

    CART ASSEMBLY INSTRUCTIONS IMPORTANT: THE CART MUST BE ASSEMBLED BEFORE ANY GAS CONNECTION CAN BE MADE. TOOLS REQUIRED (not included): Phillips Head Screwdriver. 7/16”Wrench or Socket, Protective Gloves To Be Worn BEFORE ASSEMBLING THE CART: STEP 1: Remove packaging a) Cut shrink wrap and banding material off. b) Remove top cardboard tray and cardboard corners and then cut bottom tray to allow cart to be rolled out.
  • Page 31 CART ASSEMBLY INSTRUCTIONS STEP 5: Grill placement onto cart A) Remove drip tray/pan for easier handling.Place grill head on cart B) Slide back C) Ease over rear flange D) Secure with screws E) Install bolts from Step After head is in place, install bolts omitted from Step #4 and tighten all bolts on bracket.
  • Page 32 CART ASSEMBLY INSTRUCTIONS STEP 7: A) Side tray adjustment 1) Take the tray and place it onto the handle at a upright position. 2) Make sure the tray sits snugly around the handle. 3) Then tighten the rest of the loose bolts that were not tightened in Step 4. B) Side shelf adjustment 1) With extended use, the shelves may become unleveled and need...
  • Page 33: Wiring Diagram

    WIRING DIAGRAM BGB30-BQR MODELS I/R Burner Electrode #16568 Burner Electrodes #16438-04 #16438-04 #16438-01 9 Volt Battery #18354 Ignition Module Ignition Switch #18353 Wiring Diagram P/N # 18529...
  • Page 34: Service

    SERVICE HOW TO OBTAIN SERVICE: For warranty service, contact DCS Customer Service at (888) 281-5698. Before you call, please have the following information ready: Model Number Serial Number Date of installation A brief description of the problem Your satisfaction is of the utmost importance to us. If a problem cannot be resolved to your satisfaction,...
  • Page 35: Warranty

    DCS to be defective. Replacement will be F.O.B. DCS, and DCS will not be liable for any transportation costs, labor costs, or export duties. This warranty shall not apply, nor can we assume responsibility for damage that might...
  • Page 36 NOTES...
  • Page 37 NOTES...
  • Page 38 5800 Skylab Road, Huntington Beach, CA 92647 Tel: 714.372.7000 • Fax: 714.372.7001 Customer Service: (888) 281-5698 www.dcsappliances.com As product improvement is an ongoing process at DCS, we reserve the right to change specifications or design without notice. Part No. 17711 Rev. A Litho in USA 9/02...

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